The document provides a summary of Naresh Pratap's professional experience and qualifications. It summarizes his over 10 years of experience in production planning and management for the pharmaceutical industry. It also lists his responsibilities managing production operations, ensuring quality standards, and implementing improvements to achieve productivity gains and cost reductions.
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Ordonnance n° 2017-49 du 19 janvier 2017 relative aux avantages offerts par l...Market iT
Ordonnance n° 2017-49 du 19 janvier 2017 relative aux avantages offerts par les personnes fabriquant ou commercialisant des produits ou des prestations de santé
A Manufacturing/Operations/Supply Chain professional with 13 years of experience in FMCG, liquor , Yeast & Bakery Ingredient MNCs AB Mauri, a division of Associated British Foods plc (ABF), IFB,PEPSI Beverages, Calipso Foods,Coca Cola
1. NARESH PRATAP
Mobile: 09717756140
E-mail: nareshpratap84@gmail.com
Current Address : B-49, F-1, DLF Dilshad Ext-2, Ghaziabad 201005 (U.P.)
Permanent Address: H.No.1655,Heera Colony, Sikandrabad-203205, (U.P.)
Senior level assignment in the field of Production with an organization of repute
o A dynamic professional with over 10 years of experience in
Production Planning and management Capacity Planning Budget forecasting
Cost reduction Headcount Rationalization Productivity Improvement
Quality Assurance Process Enhancement Team Management
o Possesses skills in managing overall production operation & ensure accomplishment of pre-set production
target within stipulated time as well as cost parameters
o Proficient in implementing 5S,TPM and Kaizen Techniques
o Deft in implementing cost saving measures to achieve substantial reduction in terms of production raw
material, manpower and manufacturing cost.
o Proficient in developing & streamlining the system with proven ability to enhance the operational effectiveness
and meet the operational goals within the cost, time & the quality parameter.
o Adept in enhancing production operation, optimizing resource utilization, escalating productivity & operational
efficiencies.
o Possesses research, analytical, problem solving and interpersonal skills
o Member of HACCP and Process Efficiency Team. Handling customer complaints at factory level.
o Production Planning and Control: Overseeing production related tasks including planning, control and
troubleshooting. Setting up production targets and achieving the same within time and cost parameters.
o Capacity planning: Determining the production capacity needed by the organization to meet changing
demands.
o Budget Management: Monitoring budget with respect to projecting budget demand forecast.
o Quality/Process Improvement : Managing/Planning and organizing day to day shop floor activities and
resolving procedural & logistics problem
o Cost Reduction: Handling various continuous improvement initiatives in the process. Conceptualizing &
implementing strict measures in operating various procedures to optimize resource as well as capacity
utilization.
o Shop Floor Operations: Monitoring production processes, conducting root cause analysis tracking the
defects and taking corrective action. Scrutinizing process and field parameter of equipment to ensure
adherence to standards by conducting periodic audits
o Man Management : Effectively interfacing with people at all levels, managing healthy works environment &
inculcating bonded teamwork with high work ethics. Mentoring subordinates & maintaining cordial relations.
o Pivotal in working on Headcount Rationalization Project in all three manufacturing units, resulting reduction in
cost impact
o Significantly contributed in enhancing the productivity from 5 tons. Man-day to 5.5 tons man-day.
o Efficaciously improved the sequencing of process and packing operations, this reducing man and material
movement & utilizing the workforce time in productive way.
o Produced menthol crystal of highest purity of 99.9% at industrial scale
o Reduction of process time by 40% and losses by 1% in Menthol Distillation and Crystallization
o Saved energy by replacing/modifying the existing high power consumption equipment.
o Quantified losses at various steps to gain efficiency and reduced wastage by 1%
Domain Expertise: Pharmaceutical & API Sector
PROFILE SUMMARY
CORE COMPETENCIES
CAREER FACETS
2. Since Nov’07: Sharp Mint Limited as Manager Production, Manufacturing facility at Delhi
Products: Menthol Crystal, Rectified Peppermint Oil, Mint Blend, Mentha and allied
Applications: Pharma, Oral care, Food Flavours, Cosmetics, Fragrance industries
Market: Serving in more than 50 countries worldwide mainly in USA and Europe
Key Result Areas
o Accountable for:
o Planning production and managing cost through proper planning of manpower, machine and material.
o Ensuring manufacturing the safe product by adhering to process parameters and strengthening the
communication system on shop floor
o Improving productivity, production compliances and variance (usage and labour) using tool of SGA
o Driving manufacturing improvement initiatives inside plant
o Working in close co-ordination with HR department to maintain healthy industrial relations inside plant
o Developing and effectively implementing the Plant Performance Scheme in order to achieve the plant targets
w.r.t. organization sales plan
o Ensuring safe work practice at shop floor to ensure accident free zone inside plant
o Adhering to SOPs related to processing, production and packaging
o Planning and conduct the internal audits across the manufacturing facilities to confirm the effective
implementation of quality compliance standards as per FSSC requirements
o Adequate Management information systems (MIS) communications to relevant stakeholders
o Developing protocols and provide directions to implement required changes in existing processes w.r.t. input
feed and product output rates
o Imparting process trainings on various SOPs for existing and new associates periodically
o Developing effective corrective and preventive action plans and ensuring timely closure of Quality audit
findings
o Interacting with Purchase, Logistics, Sales, Maintenance to achieve the targets JIT
o Working on continual improvement technique by handling in house projects for systematic flow of products /
processes resulting in improving productivity and also resulting in market complaints
o Compliance to all regulatory requirements and statutory requirements
o Ensuring Kaizen, 5 Whys and 5S methodologies in operations to meet the quality
o Maintaining quality according to WHO GMP, US FDA,FSSC-22000,BRC
Aug’06-Oct’07: Marvel Vinyls Limited, Manufacturing Unit at: Sahibabad (U.P.)
Products: PVC Flooring, Synthetic leather, PVC Sheets and Films
Key Result Areas
o Handling the Quality issues for Coating & Calendaring Products related to Physical and technical parameters
with test procedures.
o Maintaining SOP’s of various machines/ Departments and other documentations related to products such as
MSA, FMEA etc.
o Cross checking the testing of Raw Material and final Product
o Further attend the quality problems related to Product at customer end
2006 B.Tech (Chemical Engineering) from MJP Rohilkhand University, Bareilly (U.P.)
IT Skills: Well versed with MS-Office and Internet applications
ORGANIZATIONAL EXPERIENCE
PERSONAL DETAILS
EDUCATION
COMMENCED CAREER WITH