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Modelling and Simulation
for Industry 4.0
SUCCESS CASES
IoT Solutions World Congress
26th October 2016
Content
• Informatics Engineering Professional Association
• Industry 4.0: Definition, scope and trends
• Internet of Things
• Success cases
– Simulation
– Optimization
COEINF MISSION
• Informatics Engineering Professional Association of Catalonia (COEINF) is a public
organization, Catalan and independent, created by Catalan Parliament, Law
3/2001. COEINF brings together Informatics Engineers, represents, organizes and
protects them, watching over adequate professional performance, with guarantee
of quality and social service willingness.
• Our Association has a strong will to become a benchmark within our sector in
Catalonia, always offering solvency, thanks to our independency and
professionalism of our members.
• COEINF has created an area of New Industrialization, and is fostering working
groups with Industrial Engineers and Telecommunications Engineers Professional
Associations.
Industrial
Revolution
High
Tech
Intensive Use
of Internet
New
To be developed
Important societal
changes are
envisaged
Industry 4.0: technological base
High Tech + Internet
Internet of Things (IoT)
If persons holding 5400M mobile phones generate 20,8M (3,8 promille) messages…
How many messages in 1 minute do generate 12500 M currently connected machines?
2M mails -> 20 M Whatsapps -> 200M IoT messages -> 2000M in 2020
Six technologies that will change the world,
according to Google (source: Expansión, 11-6-16)
• VIRTUAL REALITY & AUGMENTED REALITY
• 'ARTIFICIAL‘ FOOD
• A DOCTOR IN YOUR POCKET
• 3D-PRINTED HOUSES, BRIDGES OR SKYSCRAPERS
• ARTIFICIAL INTELLIGENCE
• AUTONOMOUS CARS
The best practices
Success Cases: Simulation
Sector Project
Food Retail Increased storage efficiency
Pharmacy Study of production plant’s bottle neck and associated improvement actions plan
Graphic Arts & Printing
Industry
Improved storage management
Steel Industry Development of a tool for coil sequencing in production environment
Transport Study for simulation of letters’ classification process
Automotive Efficiency improvement for painting plant
Airports Simulation of Barcelona Airport new terminal
Beverages Simulation of AGV fleet implementation between the final point of processing line and
expeditions.
Pharmacy Reception system, picking and plant expedition
Automotive Simulation project for painting lotification
Harbours Harbour’s simulation
1
Optimization in Fashion Retail sector
Packaging for minimazing Picking inLogistic
Achieveable using traditional methods
Achievable only through innovation
Video: simulation aeropuerto Barcelona
ROI, TAE, Payback
Una empresa desea validar la viabilidad de una inversión
Está dispuesta a realizar si la rentabilidad anual de la misma supera el 20%.
FLUJOS DE CAJA FLUJO ANUAL ACUMULADO FLUJO ANUAL ACUMULADO
AÑO 0 30.000,00 €- 30.000,00 €- 100.000,00 €- 100.000,00 €-
AÑO 1 50.000,00 € 20.000,00 € 100.000,00 € - €
AÑO 2 50.000,00 € 70.000,00 € 100.000,00 € 100.000,00 €
AÑO 3 50.000,00 € 120.000,00 € 100.000,00 € 200.000,00 €
AÑO 4 50.000,00 € 170.000,00 € 50.000,00 € 250.000,00 €
AÑO 5 50.000,00 € 220.000,00 € 50.000,00 € 300.000,00 €
VNA 15% 119.530,61 € 154.854,68 €
TIR 165% 91%
PAYBACK MESES 1 AÑO
OPTIMIZACION SIMULACION
Gracias !
Benito Cerrillo Molina
Vicedecano Nueva Industrialización
Colegio Ingenieros en Informática
de Cataluña
Presidente ASSCII
CIO Grupo Vichy Catalán
benito.cerrillo@gmail.com
619 13 28 91
@BenitoCerrillo

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Modelling and Simulation for Industry 4.0 SUCCESS CASES

  • 1. Modelling and Simulation for Industry 4.0 SUCCESS CASES IoT Solutions World Congress 26th October 2016
  • 2. Content • Informatics Engineering Professional Association • Industry 4.0: Definition, scope and trends • Internet of Things • Success cases – Simulation – Optimization
  • 3. COEINF MISSION • Informatics Engineering Professional Association of Catalonia (COEINF) is a public organization, Catalan and independent, created by Catalan Parliament, Law 3/2001. COEINF brings together Informatics Engineers, represents, organizes and protects them, watching over adequate professional performance, with guarantee of quality and social service willingness. • Our Association has a strong will to become a benchmark within our sector in Catalonia, always offering solvency, thanks to our independency and professionalism of our members. • COEINF has created an area of New Industrialization, and is fostering working groups with Industrial Engineers and Telecommunications Engineers Professional Associations.
  • 4. Industrial Revolution High Tech Intensive Use of Internet New To be developed Important societal changes are envisaged
  • 5.
  • 6.
  • 7. Industry 4.0: technological base High Tech + Internet
  • 9.
  • 10. If persons holding 5400M mobile phones generate 20,8M (3,8 promille) messages… How many messages in 1 minute do generate 12500 M currently connected machines? 2M mails -> 20 M Whatsapps -> 200M IoT messages -> 2000M in 2020
  • 11. Six technologies that will change the world, according to Google (source: Expansión, 11-6-16) • VIRTUAL REALITY & AUGMENTED REALITY • 'ARTIFICIAL‘ FOOD • A DOCTOR IN YOUR POCKET • 3D-PRINTED HOUSES, BRIDGES OR SKYSCRAPERS • ARTIFICIAL INTELLIGENCE • AUTONOMOUS CARS
  • 13.
  • 14. Success Cases: Simulation Sector Project Food Retail Increased storage efficiency Pharmacy Study of production plant’s bottle neck and associated improvement actions plan Graphic Arts & Printing Industry Improved storage management Steel Industry Development of a tool for coil sequencing in production environment Transport Study for simulation of letters’ classification process Automotive Efficiency improvement for painting plant Airports Simulation of Barcelona Airport new terminal Beverages Simulation of AGV fleet implementation between the final point of processing line and expeditions. Pharmacy Reception system, picking and plant expedition Automotive Simulation project for painting lotification Harbours Harbour’s simulation 1
  • 15. Optimization in Fashion Retail sector Packaging for minimazing Picking inLogistic
  • 16. Achieveable using traditional methods Achievable only through innovation
  • 18. ROI, TAE, Payback Una empresa desea validar la viabilidad de una inversión Está dispuesta a realizar si la rentabilidad anual de la misma supera el 20%. FLUJOS DE CAJA FLUJO ANUAL ACUMULADO FLUJO ANUAL ACUMULADO AÑO 0 30.000,00 €- 30.000,00 €- 100.000,00 €- 100.000,00 €- AÑO 1 50.000,00 € 20.000,00 € 100.000,00 € - € AÑO 2 50.000,00 € 70.000,00 € 100.000,00 € 100.000,00 € AÑO 3 50.000,00 € 120.000,00 € 100.000,00 € 200.000,00 € AÑO 4 50.000,00 € 170.000,00 € 50.000,00 € 250.000,00 € AÑO 5 50.000,00 € 220.000,00 € 50.000,00 € 300.000,00 € VNA 15% 119.530,61 € 154.854,68 € TIR 165% 91% PAYBACK MESES 1 AÑO OPTIMIZACION SIMULACION
  • 19. Gracias ! Benito Cerrillo Molina Vicedecano Nueva Industrialización Colegio Ingenieros en Informática de Cataluña Presidente ASSCII CIO Grupo Vichy Catalán benito.cerrillo@gmail.com 619 13 28 91 @BenitoCerrillo