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P. D. Desai
+91 87966 24105
+91 95799 29473
mauli.enggser@gmail.com
designcenter.pune@gmail.com
“Engineering Services for Pollution control
equipment and Process equipment”
Mauli Engineering Services
Process Equipment
Pollution control equipment
Structure
Piping
• Shell, Dished end head, Flat head calculation
• Nozzle and flanges calculation
• Support calculation
• Wind and Seismic load calculation 
PVELite
activity
Inputs 
review/
checking
Detail 
Engineering
Process data sheet, P&ID, 
Mechanical design basis
• Equipment list
• Process data sheet
• P & ID
• Instrument nozzles
• Nozzle orientation
• Structure height
Mechanical standards & 
specifications
• Support standard
• Nozzle standard
• Nozzle load standard
• Material specification
• Equipment technical 
specifications
Inputs for Detail Engineering 
Detailed Engineering
Mechanical • Process data sheet review/checking
• P & ID review/checking
• Equipment list review/checking
• Mechanical strength calculation 
(CALCULATION)‐PVELite activity
• Nozzle load calculation
• Mechanical data sheet (MDS)
• G.A. Drawing
• Fabrication drawings
Engineering Services
PROCESS EQUIPMENT
1. Pressure vessels ( As per ASME SEC VIII Div. 1 )
2. Atmospheric Storage Tank ( API 650 )
3. Heat Exchanger ( TEMA & UHX)
4. Columns
POLLUTION CONTROL EQUIPMENT
1. Bag filters
2. Cyclone
3. Fan & Ducting
4. As build drawing of ducting
Process Equipment
Pressure vessels
Heat Exchanges
Tower/Column
Storage tanks
Pressure Vessel
Scope of Services:
Mechanical strength calculation of Pressure
vessel as per ASME Section VIII Div.1 by using
PVElite software.
Preparation of Mechanical data sheets as per
calculation.
Preparation of GA drawing as per calculation.
Preparation of Fabrication drawings as per GA
drawings and as per calculation.
Heat Exchanger
Scope of Services:
•Thermal design
Thermal design of Heat exchanger by using HTRI software
Preparation of Process data sheet
• Mechanical design
Mechanical strength calculation of Heat Exchanger as per ASME Section VIII Div.1/TEMA by
using PVElite software.
Preparation of Mechanical data sheets as per calculation.
Preparation of GA drawing as per calculation.
Preparation of Fabrication drawings as per GA drawings and as per calculation.
• Types of Heat Exchanger
Fixed tube Shell and tube heat exchanger
Floating tube Shell and tube heat exchanger
U bend Shell and tube heat exchanger
Re-boiler
Tower/Column
Scope of Services:
Mechanical strength calculation of Tower/Column as per ASME
Section VIII Div.1 by using PVElite software.
Preparation of Mechanical data sheets as per calculation.
Preparation of GA drawing as per calculation.
Preparation of Fabrication drawings as per GA drawings and as
per calculation.
Storage tank
Scope of Services:
Mechanical strength calculation of Storage
tank as per API 650 by using Excel sheet.
Preparation of Mechanical data sheets as
per calculation.
Preparation of GA drawing as per
calculation.
Preparation of Fabrication drawings as per
GA drawings and as per calculation.
Projects completed in Process
equipment
1. RajMet Engineering Pvt Ltd , Pune.
2. ACME consultant, Mumbai.
1. RajMet Engineering Pvt Ltd , Pune.
•Strength calculation
•GA Drawing
•Fabrication drawing
ASME
Section
VIII Div-
1
•Shell ID 4000
mm
•Height 17200
mm
•200KL
Semiburried
vessel
2
•Strength calculation
•GA Drawing
•Fabrication drawing
API 650•Shell ID 12600
mm
•Height 13500
mm
•Supported
cone roof
construction
1
DrawingScope of serviceDesign
code
Equipment
details
Sr.
No
2. ACME consultant, Mumbai.
PROJECT : BABELAN COAL FIRED POWER STATION PROJECT
PACKAGE : WATER TREATMENT PLANT (WTP)
Client : PT CIKARANG LISTRINDO POWER COMPANY
•Strength
calculation by
using PVELite
software
ASME
Section
VIII
Div-1
7 Nos of
Pressure
vessels
2
•Strength
calculation as
per API 650
code by using
excel sheet
calculation.
API 6502 Nos of
storage tank
1
CalculationScope of
service
Design
code
Equipment
details
Sr.
No
Pollution control equipment
Pulse Jet Bagfilter
Cyclone
Fan/Blower
Ducting
Pulse Jet Bagfilter
Pulse Jet Bagfilter
Scope of Services:
• Bagfilter sizing as per required gas volume
• Selection of material
• Selection of filter bag Type, Material and Length.
• Selection of Pulse valve and pulsing assembly
• Sizing of Rotary Air Lock Valve
• Selection of Instrumentation
• Selection and sizing of Induced draft Fan
• Thickness calculation and stiffener calculation
• Prepare G.A. Drawing
• Prepare Fabrication drawings
• Prepare ducting drawings
Types of Bagfilter
• Nuisance Bagfilter
• Online Bagfilter
• Offline Bagfilter
• Process Bagfilter
• Boiler Bagfilter
• Retrofitting Bagfilter (Conversion ESP to Bagfilter)
Ducting
Cyclone
Scope of Service
• Cyclone sizing as per required
gas volume
• Selection of material
• Selection and sizing of Induced
draft Fan
• Thickness calculation and
stiffener calculation
• Prepare G.A. Drawing
• Prepare Fabrication drawings
• Prepare ducting drawings
Projects completed in Process
equipment
• Bagfilter sizing
• Bagfilter design
• GA drawing
• Fabrication drawings
• Instrumentation data sheets
2 Nos of BagfiltersChloride Metals
Limited, Pune
4
• Bagfilter sizing
• Bagfilter design
• GA drawing
• Fabrication drawings
• Instrumentation data sheets
• P & ID
• 1 No boiler Bagfilter
• 1 No Cyclone
Lupin, Mumbai3
• Bagfilter sizing
• Bagfilter design
• GA drawing
• Fabrication drawings
• Instrumentation data sheets
5 Nos. of dust control system
(Bagfilters)
Ganesh dal and
besan mill, Satara
2
• Bagfilter sizing
• Bagfilter design
• GA drawing
• Fabrication drawings
• Instrumentation data sheets
• P & ID
• Blower data sheet
• Ducting drawing
• Bagfilter : 1 No
• Centrifugal blower : 1 No
• Ducting
Industrial metal
powder, Pune
1
Scope of workEquipment detailsCustomer NameSr.
No.
Customer certificates
1. Industrial Metal Powder, Pune
2. Ganesh Dal And Besan Mill, Satara
Ganesh Dal And Besan Mill, Satara
Industrial Metal Powder, Pune
Structure
Staad analysis
3D modeling
Detail Engineering
Drawings
1) K D Patil & Construction.
CLIENT : INDIAN OIL CORPORATION LTD.
PROJECT : RE-BUILDING OF IOCL LUBE PLANT AT TALOJA
CONSULTANT : Mott MacDonald Pvt. Ltd.
CONTRACTOR : K D Patil & Construction
As below•Modeling structure in TEKLA
SOFTWARE
•Detail drawings for
fabrication
TEKLAPipe rack detail
engineering
service
2
As below•Modeling structure in TEKLA
SOFTWARE
•Detail drawings for
fabrication
TEKLAStructure detail
engineering
service
1
DrawingScope of serviceSoftwareEquipment
details
Sr.
No
Piping
Stress analysis
3D modeling
Isometrics
Drawings
As below•3D modeling
•Piping isometrics
•BOM
Hindustan
Polyamides &
Fibres Ltd - HPFL
India
Boiler Piping2
As below•3D modeling
•Piping isometrics
•BOM
Ghodawat Foods
International Pvt
Ltd
IBR steam
Piping DT
Plant
1
DrawingScope of serviceClientDescriptionSr.
No
1) RUTAM ENGINEERING.
Thank You

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Mauli Engineering Services Presentation

  • 1. P. D. Desai +91 87966 24105 +91 95799 29473 mauli.enggser@gmail.com designcenter.pune@gmail.com “Engineering Services for Pollution control equipment and Process equipment”
  • 2. Mauli Engineering Services Process Equipment Pollution control equipment Structure Piping
  • 3. • Shell, Dished end head, Flat head calculation • Nozzle and flanges calculation • Support calculation • Wind and Seismic load calculation  PVELite activity Inputs  review/ checking Detail  Engineering Process data sheet, P&ID,  Mechanical design basis • Equipment list • Process data sheet • P & ID • Instrument nozzles • Nozzle orientation • Structure height Mechanical standards &  specifications • Support standard • Nozzle standard • Nozzle load standard • Material specification • Equipment technical  specifications Inputs for Detail Engineering  Detailed Engineering Mechanical • Process data sheet review/checking • P & ID review/checking • Equipment list review/checking • Mechanical strength calculation  (CALCULATION)‐PVELite activity • Nozzle load calculation • Mechanical data sheet (MDS) • G.A. Drawing • Fabrication drawings
  • 4. Engineering Services PROCESS EQUIPMENT 1. Pressure vessels ( As per ASME SEC VIII Div. 1 ) 2. Atmospheric Storage Tank ( API 650 ) 3. Heat Exchanger ( TEMA & UHX) 4. Columns POLLUTION CONTROL EQUIPMENT 1. Bag filters 2. Cyclone 3. Fan & Ducting 4. As build drawing of ducting
  • 5. Process Equipment Pressure vessels Heat Exchanges Tower/Column Storage tanks
  • 6. Pressure Vessel Scope of Services: Mechanical strength calculation of Pressure vessel as per ASME Section VIII Div.1 by using PVElite software. Preparation of Mechanical data sheets as per calculation. Preparation of GA drawing as per calculation. Preparation of Fabrication drawings as per GA drawings and as per calculation.
  • 7. Heat Exchanger Scope of Services: •Thermal design Thermal design of Heat exchanger by using HTRI software Preparation of Process data sheet • Mechanical design Mechanical strength calculation of Heat Exchanger as per ASME Section VIII Div.1/TEMA by using PVElite software. Preparation of Mechanical data sheets as per calculation. Preparation of GA drawing as per calculation. Preparation of Fabrication drawings as per GA drawings and as per calculation. • Types of Heat Exchanger Fixed tube Shell and tube heat exchanger Floating tube Shell and tube heat exchanger U bend Shell and tube heat exchanger Re-boiler
  • 8. Tower/Column Scope of Services: Mechanical strength calculation of Tower/Column as per ASME Section VIII Div.1 by using PVElite software. Preparation of Mechanical data sheets as per calculation. Preparation of GA drawing as per calculation. Preparation of Fabrication drawings as per GA drawings and as per calculation.
  • 9. Storage tank Scope of Services: Mechanical strength calculation of Storage tank as per API 650 by using Excel sheet. Preparation of Mechanical data sheets as per calculation. Preparation of GA drawing as per calculation. Preparation of Fabrication drawings as per GA drawings and as per calculation.
  • 10. Projects completed in Process equipment 1. RajMet Engineering Pvt Ltd , Pune. 2. ACME consultant, Mumbai.
  • 11. 1. RajMet Engineering Pvt Ltd , Pune. •Strength calculation •GA Drawing •Fabrication drawing ASME Section VIII Div- 1 •Shell ID 4000 mm •Height 17200 mm •200KL Semiburried vessel 2 •Strength calculation •GA Drawing •Fabrication drawing API 650•Shell ID 12600 mm •Height 13500 mm •Supported cone roof construction 1 DrawingScope of serviceDesign code Equipment details Sr. No
  • 12. 2. ACME consultant, Mumbai. PROJECT : BABELAN COAL FIRED POWER STATION PROJECT PACKAGE : WATER TREATMENT PLANT (WTP) Client : PT CIKARANG LISTRINDO POWER COMPANY •Strength calculation by using PVELite software ASME Section VIII Div-1 7 Nos of Pressure vessels 2 •Strength calculation as per API 650 code by using excel sheet calculation. API 6502 Nos of storage tank 1 CalculationScope of service Design code Equipment details Sr. No
  • 13. Pollution control equipment Pulse Jet Bagfilter Cyclone Fan/Blower Ducting
  • 15. Pulse Jet Bagfilter Scope of Services: • Bagfilter sizing as per required gas volume • Selection of material • Selection of filter bag Type, Material and Length. • Selection of Pulse valve and pulsing assembly • Sizing of Rotary Air Lock Valve • Selection of Instrumentation • Selection and sizing of Induced draft Fan • Thickness calculation and stiffener calculation • Prepare G.A. Drawing • Prepare Fabrication drawings • Prepare ducting drawings Types of Bagfilter • Nuisance Bagfilter • Online Bagfilter • Offline Bagfilter • Process Bagfilter • Boiler Bagfilter • Retrofitting Bagfilter (Conversion ESP to Bagfilter)
  • 17. Cyclone Scope of Service • Cyclone sizing as per required gas volume • Selection of material • Selection and sizing of Induced draft Fan • Thickness calculation and stiffener calculation • Prepare G.A. Drawing • Prepare Fabrication drawings • Prepare ducting drawings
  • 18. Projects completed in Process equipment • Bagfilter sizing • Bagfilter design • GA drawing • Fabrication drawings • Instrumentation data sheets 2 Nos of BagfiltersChloride Metals Limited, Pune 4 • Bagfilter sizing • Bagfilter design • GA drawing • Fabrication drawings • Instrumentation data sheets • P & ID • 1 No boiler Bagfilter • 1 No Cyclone Lupin, Mumbai3 • Bagfilter sizing • Bagfilter design • GA drawing • Fabrication drawings • Instrumentation data sheets 5 Nos. of dust control system (Bagfilters) Ganesh dal and besan mill, Satara 2 • Bagfilter sizing • Bagfilter design • GA drawing • Fabrication drawings • Instrumentation data sheets • P & ID • Blower data sheet • Ducting drawing • Bagfilter : 1 No • Centrifugal blower : 1 No • Ducting Industrial metal powder, Pune 1 Scope of workEquipment detailsCustomer NameSr. No.
  • 19. Customer certificates 1. Industrial Metal Powder, Pune 2. Ganesh Dal And Besan Mill, Satara
  • 20. Ganesh Dal And Besan Mill, Satara
  • 23. 1) K D Patil & Construction. CLIENT : INDIAN OIL CORPORATION LTD. PROJECT : RE-BUILDING OF IOCL LUBE PLANT AT TALOJA CONSULTANT : Mott MacDonald Pvt. Ltd. CONTRACTOR : K D Patil & Construction As below•Modeling structure in TEKLA SOFTWARE •Detail drawings for fabrication TEKLAPipe rack detail engineering service 2 As below•Modeling structure in TEKLA SOFTWARE •Detail drawings for fabrication TEKLAStructure detail engineering service 1 DrawingScope of serviceSoftwareEquipment details Sr. No
  • 24.
  • 25.
  • 26.
  • 27.
  • 29. As below•3D modeling •Piping isometrics •BOM Hindustan Polyamides & Fibres Ltd - HPFL India Boiler Piping2 As below•3D modeling •Piping isometrics •BOM Ghodawat Foods International Pvt Ltd IBR steam Piping DT Plant 1 DrawingScope of serviceClientDescriptionSr. No 1) RUTAM ENGINEERING.
  • 30.
  • 31.
  • 32.