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Logistics Engineering SupplyChain
Still in the Early Innings of
the N.A. Energy Revolution -
Implications for Rail
MARS Summer Meeting
LakeGeneva, WI
July 14, 2015
Taylor Robinson, President, PLGConsulting
2
Experience
 Delivering value to over
200 clients since 2001
 Real-world, industry
veterans
 Logistics, engineering &
supply chain experts with
operational experience
Core Expertise
 Bulk Logistics
 Freight Rail
 Energy & Chemical
Markets
 InvestmentAdvisory and
Corporate Development
Partial Client List
Services
 Diagnostic assessments &
optimization
 Logistics Infrastructure design
 Supply chain design &
operational improvement
 Investment strategy, target
identification, due diligence,
post-transactional support
 Crude by rail (CBR) and rail
tank car (RTC) forecasts
 Independent technology
assessment & implementation
 Hazmat training, auditing &
risk assessment
About PLG Consulting
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
3
Deep rail industry experience
 Operational
 Commercial
 Design & engineering
 Equipment market
Broad industry client experience
 E&P companies
 Oilfield services
 Refiners
 Terminal developers/midstream
 Investors – private equity, hedge
funds, investment banks
 Government agencies, industry trade
groups
 Equipment manufacturing & leasing
 Chemical and resin producers
 Chemical and resin distributors
Diverse projects
 Frac sand supply chain design &
implementation
 CBR supply chain optimization
 Rail commercial negotiations
 Rail car acquisition – commercial &
technical inspection
 Logistics infrastructure design
 EH&S training
 Investment advising
 Industry’s only long term,CBR volume
forecast with complimentary rail tank
car forecast
Recognized industry thought
leader on topics including:
 Crude by Rail
 Frac sand supply chain
 Petchem industry expansion
 Shale gas impact to downstream
industries
PLG’s Oil & Gas and Petchem Industry Qualifications
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
4
I. North American energy market overview
II. Crude By Rail forecast
Including tank car update
III. Frac Sand market update
Including small covered hopper update
IV. Shale gas and downstream industries
Today’s Agenda
NORTH AMERICAN ENERGY REVOLUTION…
Still In the Early Innings - Implications for Rail
5
ss Source: CAPP, About Oil Sands
Source: EIA, May 2014
US Shale
Unconventional Energy Resources and ExtractionTechnologies
Western Canadian (WC)
Oil Sands
Source: www.epmag.com
SAGD
Horizontal Drilling &
Hydraulic Fracturing
Source: Marathon, February 2014
“Moore’s Law”
at play: Exponential
advances in
technology, resulting in
Declining costs
Surging production
Representative Producer Gains, Eagle Ford
Source: RBN Energy, December 2014
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
6
New extraction technologies resulting in record production of gas, natural gas
liquids (NGL), and crude oil
Water-borne imports of crude being displaced by domestic production
Large exports of LNG and NGLs coming in the future
North America on pace toward full “energy independence” by 2020
Source: CAPP Report, June 2014
Source: RBN Energy, December 2014
The North American Energy Revolution…Not Only Crude
United States Canada
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
7
Shale Supply Chain and Downstream Impacts
Feedstock (Ethane)
Byproduct
(Condensate)
Home Heating
(Propane)
Other Fuels
Other Fuels
Gasoline
Gas
NGLs
Crude
Proppants
OCTG
Chemicals
Water
Cement
Generation
Process Feedstocks
All Manufacturing
Steel
Fertilizer (Ammonia)
Methanol
Chemicals
Petroleum Products
Petro-chemicals
Inputs Wellhead
Direct
Output
Thermal Fuels Raw Materials
The next wave:
Manufacturing renaissance in the US based on abundant, low cost
energy and feedstocks
Impacts to-date include:
Dramatic reduction in crude imports, lower electricity costs, lower
gasoline prices, increased refined products exports
Downstream
Products
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
8
Oversupply of all three hydrocarbons was one cause
of the large price declines
We have seen this story before with shale gas in 2011
 U.S. market oversupply caused by shale gas boom caused a similar
price drop in 2010
 Started a major dislocation in drilling rigs from dry gas to liquid plays
 Major consolidation amongst gas producers – “survival of the fittest”
ensued
 Tremendous improvements in well productivity have continued
 Production continues to increase despite drastically fewer dry gas
wells
Will shale oil follow a similar script?
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Impact of the Large Drop in Hydrocarbon Prices in the PastYear
Source: EIA, July 2015
$0
$2
$4
$6
$8
$10
$0
$20
$40
$60
$80
$100
$120
Henry Hub Natural Gas andWTI Crude Oil
Prices
WTI Natural Gas
Source: EIA, CME Group July 10 th settlements
$/MMBtu$/bbl
9
Cost Reduction Has Been Main Focus for
Shale Oil Producers Since Last Fall
Oil price drop was major driver for an industry “belt tightening”
Producers had already been working hard on their internal productivity –
and sped up the process by:
 Focusing on drilling “sweet spots” only
 Eliminated exploratory drilling – R&D budgets down by 30-50% for 2015
 Focusing on perfecting latest, most productive fracking techniques
In Q4 2014, E&Ps asked for 25-30% price reductions from all suppliers
and the request flowed down supply chain
 Many suppliers have responded with 5-25% price reductions
Source: EOG Resources, May 2015
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
10
FrackingTrends – “High Intensity” Fracking and DUC
High intensity techniques producing 25-100%
productivity increases
 Inner “perf” distances reduced by half
 Large increases in stages per well – up to 80!
 Sand per lateral foot increases 2X to 5X
 Slickwater technique enables higher sand intensity
 Some are reducing or eliminating ceramics
Still a growing trend over the next 2-3 years
 Leaders began trials in 2013
 Impacted market in 2014
 Adopted by 25-50% of producers so far
 Expansion at all liquid shale plays
Growth of “Fracklog” has contributed to the volume
decrease of frac sand
 Also called “Drilled, Uncompleted Wells” (DUCs)
 Estimated in total to be 3,000 to 5,000
 Producers are holding off completion of wells in the some locations
until price recovers to $65-70/barrel
Source: PacWest
Source: Whiting Petroleum, December Investor presentation
Bakken Fracklog Example
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Source: North Dakota Industrial Commission, May 2015
High Intensity Fracking Visual
11
Well down-spacing means:
 Continued trend toward placing wells much closer together
 Used in conjunction with pad drilling to enhance total volume of
production from each drilling pad
 Operators testing out different well spacings with different
completion techniques to optimize production
 Enables infilling – drilling additional wells next to wells that have
previously been drilled
Source: QEP Resources, May 2015
Source: EOG Resources (Leonard Shale), May 2015
FrackingTechnology
Refracturing
 Returning to an older, low producing well and pressure
pumping again
 Thought to be a low cost alternative by eliminating
drilling
 2015 – some activity in the Barnett and Haynesville
 2016 some growth, but won’t move the needle on
overall sand volume
 Major producers are focusing on maximizing returns on
new wells with the latest technology, not refracturing
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
12
Despite Low Prices, Production Still Remains at High Levels
Three of four largest plays have seen recent production volume decreases – a first for the shale boom
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Source: EIA Drilling Productivity Report, June 2015
13
NA Crude LogisticsToday
Sources: EIA, PLG analysis (Google Earth)
Light/Sweet
Heavy/Sour
Pacific
Northwest
Refiners
California
Refiners
2,525
kbpd
PADDV
Demand
Midwest
Refiners
3,375
kbpd
PADD II Demand
East Coast
Refiners
PADD I Demand
1,075
kbpd
LA Gulf Coast
Refiners
TX Gulf Coast
Refiners
PADD III
Demand8,150
kbpd
Eagle Ford
Permian
Bakken
Rail
Pipeline
Marine
OilSands
Imports
Imports
Coming
Back?
Alaska
North
Slope
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
14
Bakken Production History
Note: Base Case = WTI $52 – $64/barrel
Upside Case = WTI 65 - $79/barrel
Bakken production flat to slightly down in Base Case
Bakken production up by 10% from 2016 to 2019 in Upside Case
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
15
Bakken Production Forecast
Bakken production forecast in 2017 vs. 2015 is forecasted 2% lower for Base Case and 10% higher for
Upside Case
Inflection point for further investments to drive increased production - $65~$70 per barrel
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
16
Western Canada Production
Western Canada production forecast holding steady due to long term nature of projects (30-50 years)
 Western Canada production dropped in April due to typical seasonality impacts but more pronounced due to dramatic reduction in
WCS pricing
 Mexican Maya at USGC differential toWCS has decreased which puts downward pressure on CBR demand
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
17
Western Canada Pipeline Overview
Current pipelines are at capacity driving 5
separate new pipeline proposals largely aimed at
getting to tidewater
These pipeline proposals are under intense
scrutiny and subject to court challenges and
protests in U.S. and Canada
 Regulatory process taking longer and approval subject to
many more conditions
 Additional hurdle of requiring a Presidential Permit to cross
border , but even issues arising crossing provincial boundaries
withinCanada
Innovation with existing pipeline network
increasing capacity as companies seek to squeeze
out more capacity
 Enbridge has temporarily switched the flows of Alberta
Clipper and Line 3 on 17.5-mile segment across the U.S.-
Canadian border to maximize flows under existing permits
Large Canadian oil producers and pipeline
companies are strategically investing in CBR as
largely a stop gap mechanism though it will have
a long term niche
Likely BuiltWithin Medium
Term (~2018 - 2019)
 Trans Mountain Express
(Kinder Morgan)
 AlbertaClipper (Enbridge)
 KeystoneXL (TransCanada)
Likely Delayed Until
2020 or Later
 NorthernGateway
(Enbridge)
 Energy East
(TransCanada)
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
18
New rules were issued by U.S. DOT on May 1st, and effective July 7, 2015, covering the areas of:
 TankCar standards for both new and existing cars used in High Hazard Flammable trains (HHFTs: a continuous block of 20 or more
tank cars loaded with a flammable liquid or 35 or more tank cars loaded with a Class 3 flammable liquid dispersed through a train)
 Enhanced braking systems requirements for HHFTs and a new class of train called a High Hazard Flammable UnitTrain (HHFUTs: a
train compromised of 70 or more tank cars loaded with a Class 3 flammable liquid and travelling at more than 30 MPH)
 Classification of unrefined petroleum based products
 Rail Routing in terms of Risk Assessments and Information
 Rail Network operating speeds
Implementation schedule by car type/commodity that feathers in need for new/retrofitted car by up
to 10 years vs. NPRM of up to 3 years for PG I and PG II – largely focused on crude and ethanol
Electronically Controlled Pneumatic (“ECP”) braking system requirement for HHFUTs is most
contentious area of ruling
U.S. and Canada rules are largely harmonized
Retrofit standard is less than new standard
(7/16” shell for retrofit vs. 9/16” shell for new)
U.S. DOT Final Rules May 2015 – Highlights
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
DOT 117 Car Specification
Source: AllTranstek LLC
Backlog will be built to 117 standard and
will satisfy much of PG1 needs until ~2020
timeframe
19
Frac Sand Industry Has Been a Rollercoaster Ride
2010 - 2014 2015 and beyond??
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Still a maturing industry with few barriers to entry…supply chain is evolving…never had a steady state
Highly dependent on market conditions -> Oil & Gas market prices…# of rigs…fracking technology
changes
Hard to predict as industry volume data availability is weak and delayed…volume obscured with other
industrial sand…forecasting is quite difficult and rare
20
Five Historical Phases of Frac Sand Market
0
500
1,000
1,500
2,000
2,500
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
U.S. Quarterly Carloads Originated for Industrial Sand and U.S. Land Rigs
U.S. Quarterly Carloads Originated for Industrial Sand (STCC 14413) U.S. Land Rigs
High Intensity
Fracking
Shale Gas Boom
Rig Shift from
Gas to Liquids
Shale Oil Boom
Oil Price
Collapse
Note: PLG utilizes rail car origination loads as the best way to track industry volume trends
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
21
Frac Sand Supply Chain
Undergoing Significant Rationalization
Mining Processing Rail
Load-out
Long Haul
Rail
Transloading
and Storage
Trucking to
Well
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Sand Capacity
 Industry in an over capacity state based on current volume requirements ~55% of capacity
 New market entrants are now challenged to find funding
Sand Pricing
 Sand companies have already given 20%+ price reductions in exchange for lengthening contracts
 Huge variation in sand pricing based on size of sand buyer
Rail Portion
 Largest single cost component of logistics cost
 Railroads have given back some of last year’s rate increases to help producers with cost reduction
 Unit train improves cycle time by 2-3X in addition to lower rail rates ( by 15%+) to manifest service
 Unit train loading/unloading capability will continue to grow in importance as long term differentiator
22
Premium Frac Sand Deposit Locations
Most desired sand still
NorthernWhite fromWI,
MN, IL
- 70-80% Market Share
MO is growing
During industry downturns,
buyers revert to only highest
quality sand – marginal quality
sand mine volume will be hit first
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
23
-
10,000
20,000
30,000
40,000
50,000
60,000
70,000
Carloads
Quarterly Data of STCC 14413 (Industrial Sand)
UP
BNSF
CN
NS
CPRS
CSXT
KCS
Quarterly Frac Sand Handled by Railroad
Source: STB, June, 2015; Note that Industrial Sand category (STCC 14413) includes other commodities beside frac sand
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
24
Updated Processed SandTotal Delivered Cost perTon
Source: PLG analysis using BNSF public pricing – does not include
fixed assets at origin or destination
Current average sand price per ton = $40
“Benchmark” unit train example – Illinois to South
Texas
 Single-line haul (one rail carrier)
 Private railcars
 Railcar fleet achieving two round trips per month
 Origin sand facility has direct rail load-out
 Destination trucking is less than 100 miles
Unit train operations include efficient
origin/destination handling
 24 – 36 hours per train
Manifest service would increase rail-related costs by
17%
 Increased freight rate (12% higher)
 Railcar fleet only achieves one turn per month, on average
 Additional trackage required to accommodate larger fleet
 Delivery patterns are more variable, requiring additional
destination storage and inventory
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
25
Source: Matador, June 2015
Source: FairmontSantrol,March 2015
Robust Proppant Demand Driven by Multiplier Effect
High Intensity Fracking –
Major Impact on Frac Sand Industry Now and the Future
Source: PacWest
Frac sand mass per HzWell
Source: PacWest
Although overall frac sand volume decreased by
15% in Q1, sand mass per well increased
dramatically – high intensity has blunted the
industry volume drop
Will be the major driver of future volume recovery
in the frac sand market
Leading edge experimental wells using up to one
unit train of sand per well!
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
26
Hydraulic Fracturing Materials Inputs and Logistics Involved
Materials
Chemicals
Clean Water/
Cement
Frac Sand
OCTG (Pipe)
Source to
Transloading
2
Local source
25 ~ 100
5
Transloading to
Wellhead Site
8
~1,000
100 ~400
20
~1,200 Total
Truckloads
Oil/Gas/NGLs
Truck, Rail, Pipeline
Waste Water
~500 Total
Truckloads
35~100+ Railcars
1 Unit train of sand=
100 railcars=
10,000 tons=
20,000,000 pounds
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
27
Frac SandVolume
Historically
2014 growth was 30% (vs. 2013) – seems like
ancient history…..
Q1 2015 overall frac sand volume -15% vs.
previous quarter
Future volume
Q2 expected further 20% volume decline –
bottoming out over remainder of 2015?
2016/2017 volume growth expected to be 10-15%
per year with some oil price recovery
Future volume key drivers
• Oil prices
• High intensity fracking
• Rig count
• Drilled,Uncompleted
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Source: North Dakota Industrial Commission, May 2015
28
Small Cube Covered Hoppers --
Likewise a Roller Coaster Market
Wild swings in order/delivery ratio over last 5 years with market changes
During 2014 frenzied market, “double ordering” took place by OFS and Sand companies for same
volume - ~40k orders placed
2015 Q1 orders were only 131 cars!....….While 2015 car production will shatter delivery records
Current backlog (34K Cars), if filled, will take production through 2016 – where will they be used?
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
29
Current market conditions
 Lots of cars in storage starting in Q4 2014
 Market is very quiet except for some interest from cement
 Minimal outright cancellations of car orders
 Some shifting of new-build delivery schedules
 New-build production schedules are full through 2016
Cement consumption is expected to grow by 8%+ in 2015
 Cement also utilizes small covered hoppers; small help to the market
 May be build/lease opportunities for cement cars with frac sand downturn
Plastic pellet cars market growing and will help builders to utilize some
capacity
Major questions on small covered hopper market after backlog build out in
2016
 Gas market growth slowed by low gas prices resulting in low gas rig count
 Oil price level will be key driver on future oil rig counts and sand usage
 Frac sand industry consolidation will further rationalize the car market
 Industry will continue to move to unit trains – improved cycle time reduces car volume requirement
 How long until the “double buying” of rail car phenomena of 2014 will be worked out?
Small Covered Hoppers Market in a Correction State
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
30
US gas demand will grow due to:
 Coal-fired generation plant converting to gas
 More industrial use – steel, fertilizer, methanol
 Mexican export via pipeline and LNG export
overseas
 Increasing use as transportation fuel
US gas cost competitiveness
is sustainable
 30+ year supply at ~$4 mm/btu; cost of production
decreasing
 Supply will overwhelm demand as prices approach
$5/mm/btu
 US government will likely limit LNG export to
protectUS from world gas market price
Low-cost gas and NGLs driving US
industrial “renaissance” with globally
competitive power supply and
downstream materials 0
2
4
6
8
10
12
14
NaturalGas Price at Henry Hub ($/MMBTU)
Historical Futures
Source: EIA for historical and CME Group for futures as of Jan. 14, 2015
US Shale Gas Is/Will Have a Bigger Impact on U.S. Industrial
EconomyThan Shale Oil
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
60
65
70
75
80
85
U.S. NaturalGas Production (Bcf/day)
Actual Forecast
Source: EIA, Feb 2015
31
Ethane and propane production growth with shale gas
 Raw NGLs (y-grade) are extracted creating dry gas and y-grade streams; dry gas primarily used as a fuel for heat and power
 Y-grade is sent to a fractionator where it is made into “purity” NGLs – ethane, propane, butane, iso-butane, natural gasoline
 Ethane and propane are the largest components of the y-grade and are therefore seeing large growth in the U.S.
 U.S. infrastructure build-out continues to process the huge low cost production volume increase in ethane and propane
Source: OPIS, June 2015 & CME Group, June 2015
GasValue Chain
Source: Bentek: North American NGLs 4Q2014
Shale Gas, NGLs, and Downstream Chemical Processing
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
DryGas (Natural Gas)Raw Natural Gas
(1500+ BTU)
Processing
Plant
Methane
Ethane
42 – 65%
Propane
~28%
Normal Butane
~8%
Iso-Butane
~9%
Natural Gasoline
~13%
Fractionators
NGLs: Y-Grade
(3 -9 gallon / MCF)
Y-Grade
Product $/MMBtu Product $/MMBtu
Methane $2.78 Iso-Butane $4.94
Ethane $2.21 Normal Butane $4.61
Propane $3.70 Natural Gasoline $11.56
32
Ethylene and Propylene
Ammonia and Derivatives
Methanol
Polymers and Resins
Chlor-alkali
Other
Source: American Chemistry
Council and PLG analysis
Over $140B of New Shale-Related CAPEX Investments Have Been
Announced
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
PLG is building S.H.I.E.L.D.
• Shale gas Industrial Expansion
Logistics Database
• Interactive information on over
150 projects at launch
• Includes PLG chemical industry
expert insights on logistics
volumes per project
• Expected release late summer
33
Abundant feedstock, structural cost advantages,
and domestic market growth driving US
petrochemical industry expansion
Rate of expansion growth will be slowed by
 Volatility of market prices – some based on oil prices
 Lack of EPC capacity
 Shortage of craft labor resources in the U.S.Gulf Coast
 Increasing regulatory hurdles and delays
Expansion peak will be dampened and overall
build-out will take longer than announced
schedules
 2nd wave possible early next decade
U.S. chemical industry is entering a historic
growth period with incredible growth
opportunities and challenges
Source: ACC and PLG Analysis, December 2014
ACC Estimate
PLG Estimate
U.S.Chemical IndustryCapital Investment: Incremental Due
to Shale Gas
0
200
400
600
800
1,000
1,200
1,400
Saudi
Ethane
US Ethane US
Weighted
WE Low
Cost
Asia
Naphtha
US
Naphtha
Dec. 2013
Dec. 2014
Source: Townsend Solutions, December 2014
Cash Cost US$/ton (Ethylene)
US Chemical Industry Build-Out
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
34
Expect hydrocarbon price challenges to persist for the near future
due to oversupply
 All three products are becoming more global
 U.S. has become the global swing producer of crude
 The most agile, innovative players in the industry will survive and thrive long term
CBR challenged in the near term on the east coast due to differentials
 Long term,CBR is the “pipeline” to the coasts
Frac sand market volume is in the middle of a free fall
 Volume recovery dependent on oil prices and high intensity
 Small covered hopper market is in a state of disarray – when will it be sorted out?
U.S. downstream industries will be advantaged for the foreseeable
future
 U.S. Shale gas provides long term supply capacity
 Ethane-based feedstock provides structural cost advantage
 U.S. manufacturing will have low cost material and electricity to be globally competitive
We are in the early innings of the North American energy revolution
Net positive for rail industry; long term growth opportunities for
wide variety of railcar types
Presentation Summary
Still in the Early Innings of the N.A. Energy Revolution -
Implications for Rail
Logistics Engineering SupplyChain
ThankYou !
For follow up questions and information,
please contact:
Taylor Robinson, President
+1 (508) 982-1319 / trobinson@plgconsulting.com
This presentation is available for download at:
http://plgconsulting.com/category/presentations/

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MARS Meeting Summer 2015-North American Energy Revolution-Implications for Rail

  • 1. Logistics Engineering SupplyChain Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail MARS Summer Meeting LakeGeneva, WI July 14, 2015 Taylor Robinson, President, PLGConsulting
  • 2. 2 Experience  Delivering value to over 200 clients since 2001  Real-world, industry veterans  Logistics, engineering & supply chain experts with operational experience Core Expertise  Bulk Logistics  Freight Rail  Energy & Chemical Markets  InvestmentAdvisory and Corporate Development Partial Client List Services  Diagnostic assessments & optimization  Logistics Infrastructure design  Supply chain design & operational improvement  Investment strategy, target identification, due diligence, post-transactional support  Crude by rail (CBR) and rail tank car (RTC) forecasts  Independent technology assessment & implementation  Hazmat training, auditing & risk assessment About PLG Consulting Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 3. 3 Deep rail industry experience  Operational  Commercial  Design & engineering  Equipment market Broad industry client experience  E&P companies  Oilfield services  Refiners  Terminal developers/midstream  Investors – private equity, hedge funds, investment banks  Government agencies, industry trade groups  Equipment manufacturing & leasing  Chemical and resin producers  Chemical and resin distributors Diverse projects  Frac sand supply chain design & implementation  CBR supply chain optimization  Rail commercial negotiations  Rail car acquisition – commercial & technical inspection  Logistics infrastructure design  EH&S training  Investment advising  Industry’s only long term,CBR volume forecast with complimentary rail tank car forecast Recognized industry thought leader on topics including:  Crude by Rail  Frac sand supply chain  Petchem industry expansion  Shale gas impact to downstream industries PLG’s Oil & Gas and Petchem Industry Qualifications Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 4. 4 I. North American energy market overview II. Crude By Rail forecast Including tank car update III. Frac Sand market update Including small covered hopper update IV. Shale gas and downstream industries Today’s Agenda NORTH AMERICAN ENERGY REVOLUTION… Still In the Early Innings - Implications for Rail
  • 5. 5 ss Source: CAPP, About Oil Sands Source: EIA, May 2014 US Shale Unconventional Energy Resources and ExtractionTechnologies Western Canadian (WC) Oil Sands Source: www.epmag.com SAGD Horizontal Drilling & Hydraulic Fracturing Source: Marathon, February 2014 “Moore’s Law” at play: Exponential advances in technology, resulting in Declining costs Surging production Representative Producer Gains, Eagle Ford Source: RBN Energy, December 2014 Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 6. 6 New extraction technologies resulting in record production of gas, natural gas liquids (NGL), and crude oil Water-borne imports of crude being displaced by domestic production Large exports of LNG and NGLs coming in the future North America on pace toward full “energy independence” by 2020 Source: CAPP Report, June 2014 Source: RBN Energy, December 2014 The North American Energy Revolution…Not Only Crude United States Canada Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 7. 7 Shale Supply Chain and Downstream Impacts Feedstock (Ethane) Byproduct (Condensate) Home Heating (Propane) Other Fuels Other Fuels Gasoline Gas NGLs Crude Proppants OCTG Chemicals Water Cement Generation Process Feedstocks All Manufacturing Steel Fertilizer (Ammonia) Methanol Chemicals Petroleum Products Petro-chemicals Inputs Wellhead Direct Output Thermal Fuels Raw Materials The next wave: Manufacturing renaissance in the US based on abundant, low cost energy and feedstocks Impacts to-date include: Dramatic reduction in crude imports, lower electricity costs, lower gasoline prices, increased refined products exports Downstream Products Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 8. 8 Oversupply of all three hydrocarbons was one cause of the large price declines We have seen this story before with shale gas in 2011  U.S. market oversupply caused by shale gas boom caused a similar price drop in 2010  Started a major dislocation in drilling rigs from dry gas to liquid plays  Major consolidation amongst gas producers – “survival of the fittest” ensued  Tremendous improvements in well productivity have continued  Production continues to increase despite drastically fewer dry gas wells Will shale oil follow a similar script? Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Impact of the Large Drop in Hydrocarbon Prices in the PastYear Source: EIA, July 2015 $0 $2 $4 $6 $8 $10 $0 $20 $40 $60 $80 $100 $120 Henry Hub Natural Gas andWTI Crude Oil Prices WTI Natural Gas Source: EIA, CME Group July 10 th settlements $/MMBtu$/bbl
  • 9. 9 Cost Reduction Has Been Main Focus for Shale Oil Producers Since Last Fall Oil price drop was major driver for an industry “belt tightening” Producers had already been working hard on their internal productivity – and sped up the process by:  Focusing on drilling “sweet spots” only  Eliminated exploratory drilling – R&D budgets down by 30-50% for 2015  Focusing on perfecting latest, most productive fracking techniques In Q4 2014, E&Ps asked for 25-30% price reductions from all suppliers and the request flowed down supply chain  Many suppliers have responded with 5-25% price reductions Source: EOG Resources, May 2015 Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 10. 10 FrackingTrends – “High Intensity” Fracking and DUC High intensity techniques producing 25-100% productivity increases  Inner “perf” distances reduced by half  Large increases in stages per well – up to 80!  Sand per lateral foot increases 2X to 5X  Slickwater technique enables higher sand intensity  Some are reducing or eliminating ceramics Still a growing trend over the next 2-3 years  Leaders began trials in 2013  Impacted market in 2014  Adopted by 25-50% of producers so far  Expansion at all liquid shale plays Growth of “Fracklog” has contributed to the volume decrease of frac sand  Also called “Drilled, Uncompleted Wells” (DUCs)  Estimated in total to be 3,000 to 5,000  Producers are holding off completion of wells in the some locations until price recovers to $65-70/barrel Source: PacWest Source: Whiting Petroleum, December Investor presentation Bakken Fracklog Example Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Source: North Dakota Industrial Commission, May 2015 High Intensity Fracking Visual
  • 11. 11 Well down-spacing means:  Continued trend toward placing wells much closer together  Used in conjunction with pad drilling to enhance total volume of production from each drilling pad  Operators testing out different well spacings with different completion techniques to optimize production  Enables infilling – drilling additional wells next to wells that have previously been drilled Source: QEP Resources, May 2015 Source: EOG Resources (Leonard Shale), May 2015 FrackingTechnology Refracturing  Returning to an older, low producing well and pressure pumping again  Thought to be a low cost alternative by eliminating drilling  2015 – some activity in the Barnett and Haynesville  2016 some growth, but won’t move the needle on overall sand volume  Major producers are focusing on maximizing returns on new wells with the latest technology, not refracturing Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 12. 12 Despite Low Prices, Production Still Remains at High Levels Three of four largest plays have seen recent production volume decreases – a first for the shale boom Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Source: EIA Drilling Productivity Report, June 2015
  • 13. 13 NA Crude LogisticsToday Sources: EIA, PLG analysis (Google Earth) Light/Sweet Heavy/Sour Pacific Northwest Refiners California Refiners 2,525 kbpd PADDV Demand Midwest Refiners 3,375 kbpd PADD II Demand East Coast Refiners PADD I Demand 1,075 kbpd LA Gulf Coast Refiners TX Gulf Coast Refiners PADD III Demand8,150 kbpd Eagle Ford Permian Bakken Rail Pipeline Marine OilSands Imports Imports Coming Back? Alaska North Slope Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 14. 14 Bakken Production History Note: Base Case = WTI $52 – $64/barrel Upside Case = WTI 65 - $79/barrel Bakken production flat to slightly down in Base Case Bakken production up by 10% from 2016 to 2019 in Upside Case Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 15. 15 Bakken Production Forecast Bakken production forecast in 2017 vs. 2015 is forecasted 2% lower for Base Case and 10% higher for Upside Case Inflection point for further investments to drive increased production - $65~$70 per barrel Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 16. 16 Western Canada Production Western Canada production forecast holding steady due to long term nature of projects (30-50 years)  Western Canada production dropped in April due to typical seasonality impacts but more pronounced due to dramatic reduction in WCS pricing  Mexican Maya at USGC differential toWCS has decreased which puts downward pressure on CBR demand Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 17. 17 Western Canada Pipeline Overview Current pipelines are at capacity driving 5 separate new pipeline proposals largely aimed at getting to tidewater These pipeline proposals are under intense scrutiny and subject to court challenges and protests in U.S. and Canada  Regulatory process taking longer and approval subject to many more conditions  Additional hurdle of requiring a Presidential Permit to cross border , but even issues arising crossing provincial boundaries withinCanada Innovation with existing pipeline network increasing capacity as companies seek to squeeze out more capacity  Enbridge has temporarily switched the flows of Alberta Clipper and Line 3 on 17.5-mile segment across the U.S.- Canadian border to maximize flows under existing permits Large Canadian oil producers and pipeline companies are strategically investing in CBR as largely a stop gap mechanism though it will have a long term niche Likely BuiltWithin Medium Term (~2018 - 2019)  Trans Mountain Express (Kinder Morgan)  AlbertaClipper (Enbridge)  KeystoneXL (TransCanada) Likely Delayed Until 2020 or Later  NorthernGateway (Enbridge)  Energy East (TransCanada) Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 18. 18 New rules were issued by U.S. DOT on May 1st, and effective July 7, 2015, covering the areas of:  TankCar standards for both new and existing cars used in High Hazard Flammable trains (HHFTs: a continuous block of 20 or more tank cars loaded with a flammable liquid or 35 or more tank cars loaded with a Class 3 flammable liquid dispersed through a train)  Enhanced braking systems requirements for HHFTs and a new class of train called a High Hazard Flammable UnitTrain (HHFUTs: a train compromised of 70 or more tank cars loaded with a Class 3 flammable liquid and travelling at more than 30 MPH)  Classification of unrefined petroleum based products  Rail Routing in terms of Risk Assessments and Information  Rail Network operating speeds Implementation schedule by car type/commodity that feathers in need for new/retrofitted car by up to 10 years vs. NPRM of up to 3 years for PG I and PG II – largely focused on crude and ethanol Electronically Controlled Pneumatic (“ECP”) braking system requirement for HHFUTs is most contentious area of ruling U.S. and Canada rules are largely harmonized Retrofit standard is less than new standard (7/16” shell for retrofit vs. 9/16” shell for new) U.S. DOT Final Rules May 2015 – Highlights Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail DOT 117 Car Specification Source: AllTranstek LLC Backlog will be built to 117 standard and will satisfy much of PG1 needs until ~2020 timeframe
  • 19. 19 Frac Sand Industry Has Been a Rollercoaster Ride 2010 - 2014 2015 and beyond?? Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Still a maturing industry with few barriers to entry…supply chain is evolving…never had a steady state Highly dependent on market conditions -> Oil & Gas market prices…# of rigs…fracking technology changes Hard to predict as industry volume data availability is weak and delayed…volume obscured with other industrial sand…forecasting is quite difficult and rare
  • 20. 20 Five Historical Phases of Frac Sand Market 0 500 1,000 1,500 2,000 2,500 0 20,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 U.S. Quarterly Carloads Originated for Industrial Sand and U.S. Land Rigs U.S. Quarterly Carloads Originated for Industrial Sand (STCC 14413) U.S. Land Rigs High Intensity Fracking Shale Gas Boom Rig Shift from Gas to Liquids Shale Oil Boom Oil Price Collapse Note: PLG utilizes rail car origination loads as the best way to track industry volume trends Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 21. 21 Frac Sand Supply Chain Undergoing Significant Rationalization Mining Processing Rail Load-out Long Haul Rail Transloading and Storage Trucking to Well Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Sand Capacity  Industry in an over capacity state based on current volume requirements ~55% of capacity  New market entrants are now challenged to find funding Sand Pricing  Sand companies have already given 20%+ price reductions in exchange for lengthening contracts  Huge variation in sand pricing based on size of sand buyer Rail Portion  Largest single cost component of logistics cost  Railroads have given back some of last year’s rate increases to help producers with cost reduction  Unit train improves cycle time by 2-3X in addition to lower rail rates ( by 15%+) to manifest service  Unit train loading/unloading capability will continue to grow in importance as long term differentiator
  • 22. 22 Premium Frac Sand Deposit Locations Most desired sand still NorthernWhite fromWI, MN, IL - 70-80% Market Share MO is growing During industry downturns, buyers revert to only highest quality sand – marginal quality sand mine volume will be hit first Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 23. 23 - 10,000 20,000 30,000 40,000 50,000 60,000 70,000 Carloads Quarterly Data of STCC 14413 (Industrial Sand) UP BNSF CN NS CPRS CSXT KCS Quarterly Frac Sand Handled by Railroad Source: STB, June, 2015; Note that Industrial Sand category (STCC 14413) includes other commodities beside frac sand Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 24. 24 Updated Processed SandTotal Delivered Cost perTon Source: PLG analysis using BNSF public pricing – does not include fixed assets at origin or destination Current average sand price per ton = $40 “Benchmark” unit train example – Illinois to South Texas  Single-line haul (one rail carrier)  Private railcars  Railcar fleet achieving two round trips per month  Origin sand facility has direct rail load-out  Destination trucking is less than 100 miles Unit train operations include efficient origin/destination handling  24 – 36 hours per train Manifest service would increase rail-related costs by 17%  Increased freight rate (12% higher)  Railcar fleet only achieves one turn per month, on average  Additional trackage required to accommodate larger fleet  Delivery patterns are more variable, requiring additional destination storage and inventory Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 25. 25 Source: Matador, June 2015 Source: FairmontSantrol,March 2015 Robust Proppant Demand Driven by Multiplier Effect High Intensity Fracking – Major Impact on Frac Sand Industry Now and the Future Source: PacWest Frac sand mass per HzWell Source: PacWest Although overall frac sand volume decreased by 15% in Q1, sand mass per well increased dramatically – high intensity has blunted the industry volume drop Will be the major driver of future volume recovery in the frac sand market Leading edge experimental wells using up to one unit train of sand per well! Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 26. 26 Hydraulic Fracturing Materials Inputs and Logistics Involved Materials Chemicals Clean Water/ Cement Frac Sand OCTG (Pipe) Source to Transloading 2 Local source 25 ~ 100 5 Transloading to Wellhead Site 8 ~1,000 100 ~400 20 ~1,200 Total Truckloads Oil/Gas/NGLs Truck, Rail, Pipeline Waste Water ~500 Total Truckloads 35~100+ Railcars 1 Unit train of sand= 100 railcars= 10,000 tons= 20,000,000 pounds Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 27. 27 Frac SandVolume Historically 2014 growth was 30% (vs. 2013) – seems like ancient history….. Q1 2015 overall frac sand volume -15% vs. previous quarter Future volume Q2 expected further 20% volume decline – bottoming out over remainder of 2015? 2016/2017 volume growth expected to be 10-15% per year with some oil price recovery Future volume key drivers • Oil prices • High intensity fracking • Rig count • Drilled,Uncompleted Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail Source: North Dakota Industrial Commission, May 2015
  • 28. 28 Small Cube Covered Hoppers -- Likewise a Roller Coaster Market Wild swings in order/delivery ratio over last 5 years with market changes During 2014 frenzied market, “double ordering” took place by OFS and Sand companies for same volume - ~40k orders placed 2015 Q1 orders were only 131 cars!....….While 2015 car production will shatter delivery records Current backlog (34K Cars), if filled, will take production through 2016 – where will they be used? Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 29. 29 Current market conditions  Lots of cars in storage starting in Q4 2014  Market is very quiet except for some interest from cement  Minimal outright cancellations of car orders  Some shifting of new-build delivery schedules  New-build production schedules are full through 2016 Cement consumption is expected to grow by 8%+ in 2015  Cement also utilizes small covered hoppers; small help to the market  May be build/lease opportunities for cement cars with frac sand downturn Plastic pellet cars market growing and will help builders to utilize some capacity Major questions on small covered hopper market after backlog build out in 2016  Gas market growth slowed by low gas prices resulting in low gas rig count  Oil price level will be key driver on future oil rig counts and sand usage  Frac sand industry consolidation will further rationalize the car market  Industry will continue to move to unit trains – improved cycle time reduces car volume requirement  How long until the “double buying” of rail car phenomena of 2014 will be worked out? Small Covered Hoppers Market in a Correction State Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 30. 30 US gas demand will grow due to:  Coal-fired generation plant converting to gas  More industrial use – steel, fertilizer, methanol  Mexican export via pipeline and LNG export overseas  Increasing use as transportation fuel US gas cost competitiveness is sustainable  30+ year supply at ~$4 mm/btu; cost of production decreasing  Supply will overwhelm demand as prices approach $5/mm/btu  US government will likely limit LNG export to protectUS from world gas market price Low-cost gas and NGLs driving US industrial “renaissance” with globally competitive power supply and downstream materials 0 2 4 6 8 10 12 14 NaturalGas Price at Henry Hub ($/MMBTU) Historical Futures Source: EIA for historical and CME Group for futures as of Jan. 14, 2015 US Shale Gas Is/Will Have a Bigger Impact on U.S. Industrial EconomyThan Shale Oil Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail 60 65 70 75 80 85 U.S. NaturalGas Production (Bcf/day) Actual Forecast Source: EIA, Feb 2015
  • 31. 31 Ethane and propane production growth with shale gas  Raw NGLs (y-grade) are extracted creating dry gas and y-grade streams; dry gas primarily used as a fuel for heat and power  Y-grade is sent to a fractionator where it is made into “purity” NGLs – ethane, propane, butane, iso-butane, natural gasoline  Ethane and propane are the largest components of the y-grade and are therefore seeing large growth in the U.S.  U.S. infrastructure build-out continues to process the huge low cost production volume increase in ethane and propane Source: OPIS, June 2015 & CME Group, June 2015 GasValue Chain Source: Bentek: North American NGLs 4Q2014 Shale Gas, NGLs, and Downstream Chemical Processing Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail DryGas (Natural Gas)Raw Natural Gas (1500+ BTU) Processing Plant Methane Ethane 42 – 65% Propane ~28% Normal Butane ~8% Iso-Butane ~9% Natural Gasoline ~13% Fractionators NGLs: Y-Grade (3 -9 gallon / MCF) Y-Grade Product $/MMBtu Product $/MMBtu Methane $2.78 Iso-Butane $4.94 Ethane $2.21 Normal Butane $4.61 Propane $3.70 Natural Gasoline $11.56
  • 32. 32 Ethylene and Propylene Ammonia and Derivatives Methanol Polymers and Resins Chlor-alkali Other Source: American Chemistry Council and PLG analysis Over $140B of New Shale-Related CAPEX Investments Have Been Announced Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail PLG is building S.H.I.E.L.D. • Shale gas Industrial Expansion Logistics Database • Interactive information on over 150 projects at launch • Includes PLG chemical industry expert insights on logistics volumes per project • Expected release late summer
  • 33. 33 Abundant feedstock, structural cost advantages, and domestic market growth driving US petrochemical industry expansion Rate of expansion growth will be slowed by  Volatility of market prices – some based on oil prices  Lack of EPC capacity  Shortage of craft labor resources in the U.S.Gulf Coast  Increasing regulatory hurdles and delays Expansion peak will be dampened and overall build-out will take longer than announced schedules  2nd wave possible early next decade U.S. chemical industry is entering a historic growth period with incredible growth opportunities and challenges Source: ACC and PLG Analysis, December 2014 ACC Estimate PLG Estimate U.S.Chemical IndustryCapital Investment: Incremental Due to Shale Gas 0 200 400 600 800 1,000 1,200 1,400 Saudi Ethane US Ethane US Weighted WE Low Cost Asia Naphtha US Naphtha Dec. 2013 Dec. 2014 Source: Townsend Solutions, December 2014 Cash Cost US$/ton (Ethylene) US Chemical Industry Build-Out Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 34. 34 Expect hydrocarbon price challenges to persist for the near future due to oversupply  All three products are becoming more global  U.S. has become the global swing producer of crude  The most agile, innovative players in the industry will survive and thrive long term CBR challenged in the near term on the east coast due to differentials  Long term,CBR is the “pipeline” to the coasts Frac sand market volume is in the middle of a free fall  Volume recovery dependent on oil prices and high intensity  Small covered hopper market is in a state of disarray – when will it be sorted out? U.S. downstream industries will be advantaged for the foreseeable future  U.S. Shale gas provides long term supply capacity  Ethane-based feedstock provides structural cost advantage  U.S. manufacturing will have low cost material and electricity to be globally competitive We are in the early innings of the North American energy revolution Net positive for rail industry; long term growth opportunities for wide variety of railcar types Presentation Summary Still in the Early Innings of the N.A. Energy Revolution - Implications for Rail
  • 35. Logistics Engineering SupplyChain ThankYou ! For follow up questions and information, please contact: Taylor Robinson, President +1 (508) 982-1319 / trobinson@plgconsulting.com This presentation is available for download at: http://plgconsulting.com/category/presentations/