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MANUFACTURING FOR THE FUTURE
Dr. Atul R Thakare
BE(Mechanical), Mass Comm., MBA, PhD
Preamble:
• Mankind has seen rapid transformation in the last 150 years
because of the mass manufacturing techniques perfected in
western nations and later taken to new levels of efficiency by
Japan.
• Mass production and production for the masses became the
bases of new business strategies. Largescale consumption by
all with the social benefit of removing poverty became the
dominant economic strategy.
Phases of earlier 3 Industrial Revolutions
1. 1760 to 1840 - Ushered in Mechanical production; railways and steam engine
2. 1870 to 1940 - Mass production; electricity and assembly line
3. 1960 to 2010 - Computers; semi conductors, main frame computing, personal devices, internet
Did not exist in 2006:
• iPhone
• iPad
• Kindle
• 4G
• Uber
• Airbnb
► Android
► Oculus
► Instagram
► Snapchat
► WhatsApp
Time to reach 100 Million customers
Telephone 75 Years
 Web 7 Years
Facebook 4 Years
Instagram 2 Years
Pokemon Go 1 Month
Industry 4.0 Source: Mckinsey
Cyber Physical Systems
A cyber-physical system (CPS) is a system of collaborating computational elements controlling physical
entities. CPS are physical and engineered systems whose operations are monitored, coordinated,
controlled and integrated by a computing and communication core. They allow us to add capabilities to
physical systems by merging computing and communication with physical processes.
Source: Mckinsey
Building blocks of Industry 4.0
Industry 4.0
Autonomous
Robots
Simulation
Horizontal and
vertical system
integration
Industrial
Internet of
Things
Cyber Security
Additive Mfg
Augmented
reality
Big data
analytics
Today’s Factory:
Tomorrow’s Factory :
Digital Enterprise
Entire value chain is digitized and integrated
Impact
Economy
• Growth
• Ageing
• Productivity
• Employment
• Labor substitution
• The nature of Work
Impact
Business
• Customer expectations
• Data enhanced products
• Collaborative innovation
• New operating models
Individual
Society
National & Global
Manufacturing in India
Source: IBEF
Challenges:
The real issue before us is how to draw out the great potential of our
people
People do have the ability to work hard, however their motivation has
to be sustained to make them learn more in order to excel.
Indians have to be triggered by a vision, a supportive environment
and some personal benefits to them and to their families.
Top 10 Skills to be relevant in Industry 4.0
THANK YOU

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Manufacturing for the future

  • 1. MANUFACTURING FOR THE FUTURE Dr. Atul R Thakare BE(Mechanical), Mass Comm., MBA, PhD
  • 2. Preamble: • Mankind has seen rapid transformation in the last 150 years because of the mass manufacturing techniques perfected in western nations and later taken to new levels of efficiency by Japan. • Mass production and production for the masses became the bases of new business strategies. Largescale consumption by all with the social benefit of removing poverty became the dominant economic strategy.
  • 3. Phases of earlier 3 Industrial Revolutions 1. 1760 to 1840 - Ushered in Mechanical production; railways and steam engine 2. 1870 to 1940 - Mass production; electricity and assembly line 3. 1960 to 2010 - Computers; semi conductors, main frame computing, personal devices, internet
  • 4. Did not exist in 2006: • iPhone • iPad • Kindle • 4G • Uber • Airbnb ► Android ► Oculus ► Instagram ► Snapchat ► WhatsApp
  • 5. Time to reach 100 Million customers Telephone 75 Years  Web 7 Years Facebook 4 Years Instagram 2 Years Pokemon Go 1 Month
  • 7. Cyber Physical Systems A cyber-physical system (CPS) is a system of collaborating computational elements controlling physical entities. CPS are physical and engineered systems whose operations are monitored, coordinated, controlled and integrated by a computing and communication core. They allow us to add capabilities to physical systems by merging computing and communication with physical processes.
  • 9. Building blocks of Industry 4.0 Industry 4.0 Autonomous Robots Simulation Horizontal and vertical system integration Industrial Internet of Things Cyber Security Additive Mfg Augmented reality Big data analytics
  • 12. Digital Enterprise Entire value chain is digitized and integrated
  • 13. Impact Economy • Growth • Ageing • Productivity • Employment • Labor substitution • The nature of Work Impact Business • Customer expectations • Data enhanced products • Collaborative innovation • New operating models Individual Society National & Global
  • 15. Challenges: The real issue before us is how to draw out the great potential of our people People do have the ability to work hard, however their motivation has to be sustained to make them learn more in order to excel. Indians have to be triggered by a vision, a supportive environment and some personal benefits to them and to their families.
  • 16. Top 10 Skills to be relevant in Industry 4.0

Editor's Notes

  1. It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.
  2. CPS benefits: • Safer and more efficient systems • Reduce the cost of building and operating the systems • Build complex systems that provide new capabilities • Reduced cost of computation, networking, and sensing • Enables national or global scale CPS’s
  3. It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.