Maintenance system, inspections & audits

MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE
MAINTENANCE MAINTENANCE Ron Evancia AUDIT Presents MAINTENANCE 2-Day All AUDIT India MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE
AUDIT MAINTENANCE MAINTENANCE Training workshop on
AUDIT AUDIT MMAAIINNTTEENNAANNCCEE SSYYSSTTEEMMSS -- IINNSSPPEECCTTIIOONN MAINTENANCE AUDIT MAINTENANCE && AAUUDDIITT AUDIT 22001144
MAINTENANCE
MAINTENANCE “Maintenance AUDIT audit MAINTENANCE will show the AUDIT strengths MAINTENANCE and weakness AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE
MAINTENANCE of vital assets AUDIT of MAINTENANCE the industry in AUDIT today’s MAINTENANCE scenario”.
AUDIT of the maintenance department and management
MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE
& AUDIT 2014 MMII
AUDIT MAINTENANCE INSPECTION
Venue
Mumbai 11-12 Dec. 2014
Hotel Kohinoor Continental
Who should attend
VP of Operations
Plant and Mine Managers
Plant Engineers
Operations Superintendents
Engineering and
Maint Superintendents
CMMS / EAM Super Users
Store Room Managers
Maintenance Managers
Planners
From industries including
but not limit to
Power
Cement
Oil and gas
Steel
Utilities
Mining
Petrochemical
Sugar
Manufacturing
Course Outline
The information you will be provided is very hard to find. Without this training, you
would have to read and study many books and case studies, sifting some of this
material from a vast clutter of non-vital or wrong-headed information. Many
management consultants you can hire will not be aware of these audit issues, and
definitely not the proven solutions provided as a free take-away. You can ask however
many questions it takes (within the confines of the course schedule and planned
breaks), until a technique makes sense for your specific application.
Pre-Course Questionnaire
Additional Take Away Ron Evancia A VISION OF IDENTITY
Board No. +91 22 6585 9100
Fax No. +91 11 4761 8122
Reshma Shaikh
Mobile - +91 98330 45221
Email - reg.desk@ronevancia.com
Web - www.ronevancia.com
Why Attend?
A Pre-course Questionnaire will be sent to you upon your registration, which allows
you to raise your specific interests and questions. The course trainer will review
and analyse the questionnaires prior to the event and will address your interests &
questions during the event, seeking to fully meet your learning objectives.
Electronic copy of audit Excel spreadsheets and Word document will be given to
increase the effectiveness of your maintenance audit.
Conceptualized & Organized By:
Maintenance System - Inspections & Audits
2014 is full of best-practices and
maintenance management education needed for world-class reliability maintenance
results. This training course thoroughly covers the key maintenance and reliability
concepts and maintenance management techniques needed for world class
maintenance management performance.
Understand how effective audits bring Maintenance Management theories into real-world
practice on a daily basis in your plant, with your Leaders, Planners, and Craftsmen.
Learn how to determine the root-cause of Maintenance Business Process problems, and
how to shed light on facts that support a need for change.
Understanding what Management Leaders need to know about maintenance, and what
aspects of employee work performance need to be monitored and managed on a regular
basis using Maintenance Audits, to direct and encourage an organization to attain overall
asset reliability, safety and cost-effective production.
The “nuts and bolts” tasks that Management should optimize, if an organization is to
achieve a high level of asset management performance, when organizing and focusing
the efforts of individual team members.
Review maintenance audit methods and tools to determine how to use the best
techniques to achieve repeatable, comparative, actionable results.

MAINTENANCE MAAIINTTEENAANCCEE AUDIT MAINTENANCE AUDIT SSYSSTTEEMSS MAINTENANCE AUDIT -- IINSSPPEECCTTIION MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE
MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE AUDIT MAINTENANCE & AAUDDIITT AUDIT 22001144
MAINTENANCE
Session 1: Plant Maintenance with Business Perspective
Session 2: Understanding Reliability
Session 3: Physical Asset Lifecycle
Session 4: Preventive Maintenance Strategy, Selection and Implementation
Board No. +91 22 6585 9100
Fax No. +91 11 4761 8122
Reshma Shaikh
Mobile - +91 98330 45221
Day – 1
THEME
Understanding maintenance with business perspective, Objective of Maintenance, Evolution of
Maintenance practices, Understanding reliability in series and parallel system, life cycle concept
of equipment, Maintenance Strategies, developing maintenance strategies.:
Ÿ Objective of maintenance.
Ÿ Evolution of Maintenance.
Ÿ Economics of Maintenance.
Ÿ KPIs for maintenance system.
Ÿ Reliability, Availability Maintainability safety (RAMS)
Ÿ Human error in maintenance activities
Ÿ Maintenance Delivery Process
Ÿ Risk and Reliability
Ÿ Probability of Failure
Ÿ Series Reliability
Ÿ Parallel Reliability
Ÿ System Reliability
Ÿ Failure Data Collection and Analysis
Ÿ Activities: Chance of Failure
Ÿ
Ÿ Asset Lifecycle Management
Ÿ Lifecycle Processes
Ÿ Lifecycle Process Risks
Ÿ Lifecycle Process Design
Ÿ ISO 55001 Asset Management Standard (introduction)
Ÿ
Ÿ Preventive Maintenance Strategy
Ÿ Preventive Maintenance Activity Selection
Ÿ Using RCM for PM Selection
Ÿ Correctly Specifying PM Tasks
Ÿ Selecting Parts Replacement
Ÿ Selecting PM Frequency
Ÿ Testing the Effectiveness of PM Selected Activities
Ÿ Activities: RCM PM Selection

MAINTENANCE
DAY - 2
THEME:
Understand how effective audits bring Maintenance Management theories into real-world practice on a daily
basis in your plant, with your Leaders, Planners, and Craftsmen. Learn how to determine the root-cause of
Maintenance Business Process problems, and how to shed light on facts that support a need for change.
Understanding what Management Leaders need to know about maintenance, and what aspects of employee
work performance need to be monitored and managed on a regular basis using Maintenance Audits, to direct
and encourage an organization to attain overall asset reliability, safety and cost-effective production
.
SESSION 5: Maintenance System Audits
Ÿ
Ÿ Objective of Maintenance System Audits
Ÿ Maintenance Reviews vs Maintenance Audit
Ÿ Internal or external standards.
Ÿ Major auditing Parameter
Ÿ Gap Analysis
Ÿ Recommendation
SESSION 6: Maintenance compliance Audits
The Workshop includes the Case-Studies:
Ÿ
Ÿ Objective
Ÿ Ensuring legal obligations are met.
Ÿ Auditing of records and documentation for completeness.
Ÿ Auditing Data generation processes anddata consistency.
Ÿ Determining to the degree Maintenance processes is being followed.
Ÿ Listing out deviations and opportunity for development.
SESSION 7: Maintenance Inspections, Examinations and Tests
Ÿ
Ÿ Principles of effective Visual Inspection.
Ÿ Visual Management in Maintenance Inspection.
Ÿ Creative Disassembling procedures.
Ÿ Developing SOP for critical examinations
Ÿ Relevant engineering standards for Plant Maintenance
Ÿ Equipment condition monitoring parameters
Ÿ Introduction of ACE 3T Methodology on maintenance works
Ÿ List of tests with applicability and limitation used in plantmaintenance.
After a complete two days of interactive and informative discussion, the final wrap up for Asset Performance
through inspections & audits in the organization, will require you to provide feedback on: If your objectives were met?
SESSION 8: End of Course
Ÿ Question and answer session
Ÿ Felicitation of Certificate of Participation
Reliability Improvement in Heavy bending Machine
Reliability Improvement in Electrical equipment.
Safety Enhancement for Crane operations.
Spare Inventory optimization.
Effect of Skill up gradation on RAMS.
Underground mining mobile equipment example
Lift Equipment Safety-Sawmill example
Board No. +91 22 6585 9100
Fax No. +91 11 4761 8122
Reshma Shaikh
Mobile - +91 98330 45221

MAINTENANCE
KNOW YOUR FACILITATOR:
Neeraj Kumar: B. E. Mechanical, MBA & Certified Chartered Engineer
Neeraj Kumar has experience of more than twenty years in plant maintenance in various
industries viz. Aircraft maintenance, Auto-parts manufacturing, Aluminum die casting, Steel
foundries, metal forming industries, Heavy fabrication industries, Sales and Servicing of
industrial equipment. The industrial experience gained, was also accompanied by constant
up-gradation of the of technical, functional and behavior skills viz. Green Belt certification, lead auditor certification,
Training in PLC, SCADA and Low Cost Automation, Advance Hydraulics, Vibration Analysis ,Rotor Balancing ,Heavy
Equipment Maintenance, Applied reliability for plants and Plant Wellness Way Methodology.Since 2012 hehas been
associated with Australian Asset Management and Industrial Plant Reliability consultancy M/s Lifetime Reliability
Solutions (LRS).www.lifetime-reliability.comHe is endorsed as LRS-Trainer by LRS to conduct Industrial Maintenance
Trainings inIndia and neighboring countries. He proved himself as a natural trainer and genuine motivator in various
in house and public training programs conducted. LRS isproviding its expertise in Asset management, Plant reliability
engineering, Maintenance Management and allied subjects. LRS is also the content provider for various training
programs conducted by him. The following trainings were conducted at various operational plants
Conducted in house training and high level presentation for
1.Asset Management for M/s Jain Irrigation Ltd Jalgoan
2.Maintenance Management for Satguru Agro, Tarapur
3.Maintenance Management for Dr. Reddys Hyderabad
4.Reliability Centered Maintenance for Petronet LNG Ltd Bharuch
5.Maintenance Management Akry Organics Pvt Ltd ,Tarapur
6.Work Force Engineering Training Akry Organics Pvt Ltd, Tarapur
7.Maintenance Management for K G Enterprise Bhiwadi
8.Maintenance Management for Ruchi J-Oil Pvt Ltd Shujalpur
9.Maintenance Planning and Scheduling for Suzlon Structure Ltd Bhachau
Clients Recommendations
“The high level of subject clarity coupled with sincere intends to add value to client value chain is admirable
” Mr. Mohan Rao GM Ruchi J-Oil Pvt Ltd “Work Force Engineering Training provides a lot of confidence and
empowerment to work-force and their immediate superiorsto carryout future works. It provided visible and
acceptable linkage between the breakdowns and maintenance practices adopted”.Mr.Ramesh Parmar Sr. Manager
Plant Engineering Akry Organics Pvt Ltd The sophisticated approach of standards(ISO55000) has been explained
in most simplified and effective manner.
Beyond the standard framework, a lot of relevant strategy content was developed during training sessions.
Mr.Vishvesh Pathak DGM maintenance and project Suzlon Structures Ltd,Bhachau
Board No. +91 22 6585 9100
Fax No. +91 11 4761 8122
Reshma Shaikh
Mobile - +91 98330 45221

Maintenance system, inspections & audits

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