The document describes an upcoming workshop on maintenance auditing. The workshop will discuss best practices and benchmarks for conducting effective maintenance audits. It will cover how to plan, prepare, and conduct audits as well as develop audit reports and recommendations for improvement. The goal is to help participants evaluate their maintenance programs and identify areas for increased effectiveness, reliability, and cost savings.
About the course
A key component of production cost is maintenance and the key role of maintenance is to guarantee the reliability of the
production. The crucial element for ensuring that maintenance is cost effectively delivered is the planning and scheduling of
maintenance tasks.
Given the huge impact maintenance management can have on production output, as well as the increasing tendency for
maintenance departments to be asked to do “more with less”, it is essential that maintenance professionals strive toward the
implementation of best practices in maintenance planning.
Ron Moore, author of Making Common Sense Common Practice, quotes benchmarking studies that show that reactive
maintenance correlates strongly with poor plant or facility performance. Yet many companies are still operating in this firefighting mode.
A proactive approach means that we regain control of the work we do and it’s timing. This leads to improved safety and
availability. This course provides a methodology for: pre-planning routine maintenance tasks generated by predictive and preventive maintenance programs, planning tasks to recover from malfunction or breakdown and a strategy to allow us to cope with random failure. The course will cover the essential steps we need to take to plan and schedule our maintenance work properly. That will help maximize the proactive content and further our goal of achieving best-in-class performance
In summary, this 3-day intensive training course will help maintenance professionals to:
Develop the ability to produce logical and comprehensive maintenance plans using a systematic and structured approach.
Produce work schedules that optimize Plant Availability.
Enable high productivity and effectiveness of the workforce by proper work preparation.
Plan the ‘unexpected’; managing trips, breakdowns and other unwanted incidents, smoothly and efficiently.
Who Should Attend
Maintenance Managers, Engineers, Planners, Schedulers, Supervisors and Senior Technicians.
Individual Attention and Post Training Support
• Delegates will get individual attention, working in teams of four.
• Additional skilled and experienced trainers will be brought to help, if the numbers are larger, so as to maintain the teams
to trainer ratio at about 4:1.
• Participants will have email access to the trainer 3 months post training for any questions on implementation issues.
A key component of production cost is maintenance and the key role of maintenance is to guarantee the reliability of the production. The crucial element for ensuring that maintenance is cost effectively delivered is the planning and scheduling of maintenance tasks.
Given the huge impact maintenance management can have on production output, as well as the increasing tendency for maintenance departments to be asked to do “more with less”, it is essential that maintenance professionals strive toward the implementation of best practices in maintenance planning.
Ron Moore, author of Making Common Sense Common Practice, quotes benchmarking studies that show that reactive maintenance correlates strongly with poor plant or facility performance. Yet many companies are still operating in this fire-fighting mode.
A proactive approach means that we regain control of the work we do and it’s timing. This leads to improved safety and availability. This course provides a methodology for: pre-planning routine maintenance tasks generated by predictive and preventive maintenance programs, planning tasks to recover from malfunction or breakdown and a strategy to allow us to cope with random failure. The course will cover the essential steps we need to take to plan and schedule our maintenance work properly. That will help maximize the proactive content and further our goal of achieving best-in-class performance.
Craft skills are key to the success of any maintenance organization. Determine the current maintenance craft skill maturity in your organization today and begin the journey to success. If you do not know the current maturity level of your current maintenance craft skills use this Craft Skills Maturity Matrix to determine the maturity level of maintenance skills in your organization.
If an organization does not hire or train the right people, to the right skill level, optimizing Reliability will not occur.
About the course
A key component of production cost is maintenance and the key role of maintenance is to guarantee the reliability of the
production. The crucial element for ensuring that maintenance is cost effectively delivered is the planning and scheduling of
maintenance tasks.
Given the huge impact maintenance management can have on production output, as well as the increasing tendency for
maintenance departments to be asked to do “more with less”, it is essential that maintenance professionals strive toward the
implementation of best practices in maintenance planning.
Ron Moore, author of Making Common Sense Common Practice, quotes benchmarking studies that show that reactive
maintenance correlates strongly with poor plant or facility performance. Yet many companies are still operating in this firefighting mode.
A proactive approach means that we regain control of the work we do and it’s timing. This leads to improved safety and
availability. This course provides a methodology for: pre-planning routine maintenance tasks generated by predictive and preventive maintenance programs, planning tasks to recover from malfunction or breakdown and a strategy to allow us to cope with random failure. The course will cover the essential steps we need to take to plan and schedule our maintenance work properly. That will help maximize the proactive content and further our goal of achieving best-in-class performance
In summary, this 3-day intensive training course will help maintenance professionals to:
Develop the ability to produce logical and comprehensive maintenance plans using a systematic and structured approach.
Produce work schedules that optimize Plant Availability.
Enable high productivity and effectiveness of the workforce by proper work preparation.
Plan the ‘unexpected’; managing trips, breakdowns and other unwanted incidents, smoothly and efficiently.
Who Should Attend
Maintenance Managers, Engineers, Planners, Schedulers, Supervisors and Senior Technicians.
Individual Attention and Post Training Support
• Delegates will get individual attention, working in teams of four.
• Additional skilled and experienced trainers will be brought to help, if the numbers are larger, so as to maintain the teams
to trainer ratio at about 4:1.
• Participants will have email access to the trainer 3 months post training for any questions on implementation issues.
A key component of production cost is maintenance and the key role of maintenance is to guarantee the reliability of the production. The crucial element for ensuring that maintenance is cost effectively delivered is the planning and scheduling of maintenance tasks.
Given the huge impact maintenance management can have on production output, as well as the increasing tendency for maintenance departments to be asked to do “more with less”, it is essential that maintenance professionals strive toward the implementation of best practices in maintenance planning.
Ron Moore, author of Making Common Sense Common Practice, quotes benchmarking studies that show that reactive maintenance correlates strongly with poor plant or facility performance. Yet many companies are still operating in this fire-fighting mode.
A proactive approach means that we regain control of the work we do and it’s timing. This leads to improved safety and availability. This course provides a methodology for: pre-planning routine maintenance tasks generated by predictive and preventive maintenance programs, planning tasks to recover from malfunction or breakdown and a strategy to allow us to cope with random failure. The course will cover the essential steps we need to take to plan and schedule our maintenance work properly. That will help maximize the proactive content and further our goal of achieving best-in-class performance.
Craft skills are key to the success of any maintenance organization. Determine the current maintenance craft skill maturity in your organization today and begin the journey to success. If you do not know the current maturity level of your current maintenance craft skills use this Craft Skills Maturity Matrix to determine the maturity level of maintenance skills in your organization.
If an organization does not hire or train the right people, to the right skill level, optimizing Reliability will not occur.
We can’t keep doing what we have always done and expect different results.
70% of maintenance and reliability projects fail due to poor execution. Learn why and what you can do to improve your odds.
This is a short and easy read focused on discipline of execution.
“My maintenance staff is highly trained and do not like using procedures.” If the statement is valid, and the cost of asset failure is not important to our operation, then your staff must have an unlimited and infallible memory – congratulations!
Did you know that the most complex equipment ever built was a nuclear submarine and that the first nuclear submarines experienced failures due to lack of effective procedures, thus ending in catastrophic failure?
If safety is number one in your organization, then repeatable, effective work procedures should be as well.
Do you know the gaps in your Maintenance Planning and Scheduling in your organization? Sit down with your team and evaluate the current state of maintenance planning and scheduling and then develop a plan to close the gaps. This is Maturity Matrix 1 of 2 for Maintenance Planning and Scheduling.
What does a "Day in the Life of a Proactive Maintenance Planner" look like. This article was writen based on my experience at Alcoa Mt Holly (Certified as World Class Maintenance).
A proactive maintenance technician is a highly trained professional who is an expert in his or her skills area, has knowledge of other skills areas, including safety and production, and has a desire to learn more. This professional knows and can
implement a failure-modes driven maintenance strategy for any piece of equipment.
A proactive maintenance technician uses knowledge and experience to ensure the maintenance process is optimized by making constructive recommendations to
management concerning improvement areas.
To ensure success, a proactive maintenance technician is proactive in everything he or she does. This person constantly reviews information to ensure procedures are accurate and issues are resolved quickly and does what is required to ensure the work is repeatable. Such a professional leads by example and takes responsibility for training new employees on how to be a proactive and effective maintenance technician.
We can’t keep doing what we have always done and expect different results.
70% of maintenance and reliability projects fail due to poor execution. Learn why and what you can do to improve your odds.
This is a short and easy read focused on discipline of execution.
“My maintenance staff is highly trained and do not like using procedures.” If the statement is valid, and the cost of asset failure is not important to our operation, then your staff must have an unlimited and infallible memory – congratulations!
Did you know that the most complex equipment ever built was a nuclear submarine and that the first nuclear submarines experienced failures due to lack of effective procedures, thus ending in catastrophic failure?
If safety is number one in your organization, then repeatable, effective work procedures should be as well.
Do you know the gaps in your Maintenance Planning and Scheduling in your organization? Sit down with your team and evaluate the current state of maintenance planning and scheduling and then develop a plan to close the gaps. This is Maturity Matrix 1 of 2 for Maintenance Planning and Scheduling.
What does a "Day in the Life of a Proactive Maintenance Planner" look like. This article was writen based on my experience at Alcoa Mt Holly (Certified as World Class Maintenance).
A proactive maintenance technician is a highly trained professional who is an expert in his or her skills area, has knowledge of other skills areas, including safety and production, and has a desire to learn more. This professional knows and can
implement a failure-modes driven maintenance strategy for any piece of equipment.
A proactive maintenance technician uses knowledge and experience to ensure the maintenance process is optimized by making constructive recommendations to
management concerning improvement areas.
To ensure success, a proactive maintenance technician is proactive in everything he or she does. This person constantly reviews information to ensure procedures are accurate and issues are resolved quickly and does what is required to ensure the work is repeatable. Such a professional leads by example and takes responsibility for training new employees on how to be a proactive and effective maintenance technician.
Presentación para agentes de viajes en León el 16 de junio de 2015.
Presentación del producto Futuroscope y Parc Astérix, de sus novedades 2015, de las tarifas para individuales y grupos....
Changes are inevitable during the life cycle of any manufacturing facility. Changes occur design, construction, operation, decommissioning, mothballing and demolition. MOC is a critical success factor of any Process Safety Management (PSM) Program. It ensures that each proposed change undergoes the appropriate level of technical and EHS review any change does not inadvertently introduce new hazards or unknowingly increase the risk of existing hazards.
The challenges facing in pharmaceutical maintenanceMANUEL PACINI
Maintenance strategies for the pharmaceutical industry.
Maintenance and service-related items are often the second-largest budget element in a laboratory after salaries and benefits
For technical services and project people, the course gives an in site into the right selection of a machine, How to draft a
procurement specification of a compressor. They are exposed to the method of performance evaluation, understanding
performance curves operational issues like parallel operation and evaluate the machine performance from site operating data.
For Operational people, this course gives an exposure to understand surging, choking and off design operation of the
machine. Operational care required for the typical services will help them to understand the more reliable operation and help
them to take immediate corrective actions.
For maintenance people. they will get an exposure to the constructional aspects and help them to ensure proper assembly and diagnose the mechanical problems and those of the operational problems caused by mechanical malfunctioning.
Boost Equipment Performance, Save Money With Proactive MaintenanceJames Fitzgerald
Proactive, timely maintenance of plant equipment is critical to enabling manufacturers to meet a dizzying number of demands, from pressure to achieve target output levels, minimize labor costs, control parts spending and ensure maximum uptime. Manufacturers rely on their maintenance departments to help achieve these goals on a daily basis. However, a great number of manufacturers still use maintenance on a reactive basis rather than viewing it as strategic to operations. Myrtle Consulting helps manufacturers convert maintenance into a proactive, scheduled operation that is used strategically to control costs, maximize uptime, and maintain critical equipment. By following a few fundamental principles, plants can begin to establish a maintenance improvement program that supports operations and improves plant performance.
We all want to support the accomplishment of safe and trouble-free products and processes. Failure Mode and Effects Analysis has the potential to be a powerful reliability tool to reduce product design and manufacturing risk in a cost effective manner. With shorter product development times, tighter budgets and intense global competition, Design for Reliability tools such as FMEA must be applied correctly. Yet in practice, FMEA does not always achieve the expected results. Why is it that some companies have outstanding success in their FMEA application and others do not? What is the difference between well done and poorly done FMEAs? What are the essential elements of an effective FMEA process? These questions and more are answered in these three new short courses on FMEA.
Understand how effective audits bring Maintenance Management theories into real world
practice on a daily basis in your plant, with your Leaders, Planners, and Craftsmen.
Learn how to determine the root-cause of Maintenance Business Process problems, and
how to shed light on facts that support a need for change.
ISO 9001
Quality Management Systems
The ISO 9001 standard provides a tried and tested framework for taking a systematic approach to the management of an organization's processes. The application of effective Management Systems is a key factor for consistent performance in supplying products or services that satisfies a customer's expectations.
IRJET- A Review of Performance Management Systems in Manufacturing Indust...
Vmac Trainer Pack Maint.Audit
1. Maintenance Audit
“The Enduring Goal Is, Without Prejudice, To Fact-Find; And Never Ever To Fault-Find”
Complimentary book
for first 10 registered
participants
Course Facilitator
How effective is your current maintenance Efren G. Mañez
program? Which areas are working that Maintenance & Project Management Consultant
Landev Corp. of Yuchengco Group of Companies
you should continue practising? Which ar-
eas could you further improve to 25th & 26th June 2012
maintain reliability? Kuala Lumpur,Malaysia
VMAC's Maintenance Audit Workshop is an intensive and highly practical workshop where
it discusses the best practices and benchmarks to give you a big picture of the long lasting
impact of maintenance audit on the effectiveness of your plant and facility.
2. Maintenance Audit
INTRODUCTION WHO SHOULD ATTEND
This Workshop should be of interest to those who
Performing a periodic maintenance audit is vital to remain cost effective and have oversight responsibility or direct responsibility
limiting downtime. To sustain the continuous operation of a production facility of Maintenance Management and Maintenance Au-
certainly would not come cheap, particularly, if no real tangible returns are en- dit:
sured for them. For this reason that audit becomes an indispensable survival
strategy employed by every well-discerning organization. It is a manner of con-
taining the costly exposures to all operation-related risks, while also boosting General Managers
your competitive edge through raised awareness and compliances to known Operations and Maintenance Managers
best practices. Maintenance Auditors
VMAC’s intensive and highly practical 2-Day workshop on Maintenance Audit Maintenance Supervisors, Maintenance Engineers
addresses the key issues and concept on how to conduct a maintenance audit, and Maintenance Planners and Schedulers
then using it as a basis for driving the improvement process in facility and plant Quality Managers
efficiency and allowing your organization to develop an effective maintenance Industrial Engineers
strategy that can maximize reliability and uptime.
Factory Managers
Material Co-ordinators
TRAINER’S PROFILE
WHAT YOU WILL LEARN
Efren G. Mañez Differentiation between maintenance and energy
Maintenance & Project Management Consultant audits
Landev Corp. of Yuchengco Group of Companies Understanding the premier role of maintenance
audit
The planning, preparation, scheduling and team
Efren G. Mañez, BSc Mechanical Engineering, began his professional practice composition activities in maintenance audit
in the field of maintenance in 1976. Since then, his calling continuously pur- The practical methodologies involved in mainte-
sued only 2 major fields of discipline and occupational applications which are nance audit
the facility maintenance management system set up, including its hands-on
supervision, and construction project management while then working for vari- Applied audit tactic on potential maintenance vari-
ous well-reputed companies and organizations. His work mostly brought him to ables and virtual constants
various South East Asian countries. Developing maintenance audit reports, presenta-
tion of results and recommendations
The many travels also provided him the opportunities of doing close collabora-
tive studies and works with his (Asian and Western) foreign counterparts and Maintenance benchmarking and follow-through
similar trade practitioners. His professional practice also often entailed techni- program
cal collaboration with other specialty consultants and service providers for the
affiliated fields and programs such as the assets computerized management
(SAP/ERP/CMMS/IIMS), materials/maintenance inventory management;
HOW YOU WILL BENEFIT
equipment condition monitoring, equipment operating statistics, maintenance
water treatment program, and other sundry related ones. Obtain the practical knowledge of key aspects of
maintenance auditing
In 1996, he permanently based himself in the Philippines and switched to free- Review the key elements of a best practice ap-
lance facility maintenance management consultancy while at the same time proach to maintenance management
did select construction project management stint for an international construc-
tion project management consultancy firm. Among his previous maintenance Apply the maintenance management methodology
and construction management applications, as engineer/manager/ consultant, to auditing their maintenance management ap-
included fleets of construction transports and heavy equipment; landmark proaches
structures such as Brunei grand sultanate palace, five–star hotel, high-end Identify and plan improvement opportunities based
office condominiums, cultural center, etc.); and 2 major geothermal - power using audit results
generation - facilities operated by the multinational company UNOCAL76/ Carry out a high level benchmarking analysis
CHEVRON. He is currently serving as the main facility maintenance and pro- Use the maintenance audit methodology as a
ject management consultant for Philippine-based Landev Corporation belong- benchmarking tool
ing to the Yuchengco Group of Companies (YGC).
Conduct a benchmarking exercise and use the
His consultancy work generally included, among others, the – results to identify and plan opportunities for im-
conduct of lectures and workshops leading to the facility operation and provement
maintenance (O&M) programs development and management in SAP/ Review best practice benchmarks
ERP/CMMS environment,
oversight/supervision on the actual O&M program elements’ development
and implementation,
TIMETABLE
periodic (loss/risk control) technical audit of facilities and implemented
O&M program elements, 8.30 am : Registration
development of the critical business processes and standard operating 9.00 am : Training starts
procedures for the O&M and its regularly interfacing departments,
maintenance staffing review and set-up for the O&M organization, etc. 10.30am to 10.45am : Morning refreshment
12.30pm to 1.30pm : Lunch
He is also a published author of the practical guidebook ‘Facility Maintenance
Management System.” 3.00pm to 3.15pm : Afternoon refreshment
5.00pm : End of day
3. Maintenance Audit
Module 1
Introduction and Overview
The Distinction between Maintenance and Energy Audits
Premier Role of Maintenance Audit
Module 2
Audit Decorum
Maintenance Audit Focal Objects and Allied Scopes
Importance of the Parallel Audit Exercise with Other Lead Support Departments
Module 3
Maintenance Audit Planning and Preparation
Establishing Priorities and Schedule
Module 4
Audit Team Composition
Defining and Organizing the Audit Proceedings
Audit Practical Methodologies
Module 1
Audit Effort and Net-Effect Optimization
Applied Audit Tactic on Potential Maintenance Variables and Virtual Constants
Module 2
Maintenance Audit Reports
Audit Report Format and Content
Audit Exceptions and Issues and their Diagnostic Assessment
Module 3
Audit Results Presentation
Audit Recommendations
Audit Crediting System
Module 4
Post-Audit Action Plan/s
Goals and Metrics Setting
The Need to Benchmark
Audit Follow-Through Program
VMAC Business Group's Mainte- Maintenance operations audit
nance Audit workshop provides par- Conducting a maintenance benchmarking study
ticipants with awareness and practical Establishing and monitoring an effective improvement strategy
know-how in: Systematic approach to proactively manage and improve maintenance