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M39MAE Coursework Considerations and support.pdf
M39MAE ADAMS Coursework
What needs to be Considered
By Dr. Gary Wood
Content
• Coursework load case and data
• Some things to consider
• Example: Buckling
• Some ADAMS points
Load Cases to Consider
• Understanding how load cases can
be developed is important as well
as defining the typical loads
expected for certain scenarios
• These loadings do not necessarily
cause a failure
• Nor do they mean that if passed
there will be no failure
(as this would indicate
that the element has
been over designed)
Images from
(Blundell & Harty (2004))
Load Cases to Consider
(continued)
• For an automotive application load
cases for “sign off” procedures will
have been determined
• These can be used to design the
system components to ensure that
they can sustain the loads
• Each company will have a different
set of data like the one
shown in the table
• These will be based on
previous experiences
with their vehicle
Images from
(Blundell & Harty (2004))
Load Cases to Consider (continued)
• The acceleration figures are used to give imaginary inertial
force
• These values do not account for the effects of gravity
• The vehicles properties need to be considered (such as mass,
CoG
height, wheel base, unspring mass etc.)
• These values can be applied to the wheel centre (be careful
about
where the data may be resolved to)
Images from
(Blundell & Harty (2004))
Please Note: The loads shown in
the previous two slides are
examples, do not use for the
coursework.
How the Loads Are Applied
• The loads can be applied
to the wheel centre to
replicate the loading
condition for the
particular event
• Once the simulation is
run then the resultant
forces can be examined at
the various joints
• This is a static
analysis
Vertical Force (Fz)
Lateral Force (Fy) Longitudinal Force (Fx)
How the Loads Are Applied (continued)
• The simulation is run over
a short period to ensure
no transient are created
• The loads can be applied
such that they ramp on
over the designated time
period
• The end results is the
system in equilibrium
so that the
loads can be examined
Vertical Force (Fz)
Lateral Force (Fy) Longitudinal Force (Fx)
Some Example Simulation Results
The results show different loads and moments
Suspension Data
• Below is the suspension
geometry that will be used for
the coursework
• Note there is data for the bump
stops
Front Suspension Main Parts (passenger side)
The suspension spring
stiffness is 132 N/mm
Vehicle Mass (m) 1300 kg
CG Height (CG) 480 mm
Weight Distribution (WD) 53% Front
Wheelbase (W) 2550 mm
Track (t) 1700 mm
SLR (SLR) 300 mm
Unsprung (m_u) 45 kg
Acceleration due to gravity (g) 9.81 m/s2
Vehicle Data for the CW
• The overall vehicle parameters are shown in the table
below
• These are used to determine the static values used
for the analysis
• After this the loads are applied to the suspension for
the various scenarios
Load Case Fx (N) Fy (N) Fz (N) Mx (Nmm) My (Nmm) Mz
(Nmm)
1g_Static Front Right 0 0 2912 0 0 0
Front Left 0 0 2912 0 0 0
Rear Right 0 0 2582 0 0 0
Rear Left 0 0 2582 0 0 0
7g_Bump Front Right 15529 0 23293 0 0 0
Front Left 0 0 2912 0 0 0
Rear Right 13771 0 20656 0 0 0
Rear Left 0 0 2582 0 0 0
1.10g_Brake Front Right 4454 0 4049 0 -1336205 0
Front Left 4454 0 4049 0 -1336205 0
Rear Right 1589 0 1444 0 -476683 0
Rear Left 1589 0 1444 0 -476683 0
Brake_and_Bump Front Right 16287 0 24430 0 -1336205 0
Front Left 4454 0 4049 0 -1336205 0
Rear Right 13012 0 19518 0 -476683 0
Rear Left 1589 0 1444 0 -476683 0
1.30g_Cornering Front Right 0 -6564 5049 -1969138 0 0
Front Left 0 -1006 774 -301917 0 0
Rear Right 0 -4925 4477 -1477568 0 0
Rear Left 0 -755 687 -226547 0 0
Cornering_and_Bump Front Right 16954 -6564 25430 -1969138
0 0
Front Left 0 -1006 774 -301917 0 0
Rear Right 15034 -4925 22551 -1477568 0 0
Rear Left 0 -755 687 -226547 0 0
Load Case Scenarios
Load Case Scenarios (continued)
Load Case Fx (N) Fy (N) Fz (N) Mx (Nmm) My (Nmm) Mz
(Nmm)
3g_Berm Front Right 0 -22711 7570 -3406581 0 0
Front Left 0 0 0 0 0 0
Rear Right 0 -20140 6713 -3020931 0 0
Rear Left 0 0 0 0 0 0
1.20g_Acceleration Front Right -2005 0 1671 0 0 0
Front Left -2005 0 1671 0 0 0
Rear Right -4587 0 3823 0 0 0
Rear Left -4587 0 3823 0 0 0
Acceleration_and_Bump Front Right 12696 0 22052 0 0 0
Front Left -2005 0 1671 0 0 0
Rear Right 10010 0 21897 0 0 0
Rear Left -2005 0 3823 0 0 0
1.00g_Reverse_Brake Front Right -1878 0 1878 0 563256 0
Front Left -1878 0 1878 0 563256 0
Rear Right -3616 0 3616 0 1084824 0
Rear Left -3616 0 3616 0 1084824 0
Reverse_Brake_and_Bump Front Right -16717 0 22259 0
563256 0
Front Left -1878 0 1878 0 563256 0
Rear Right -18076 0 21690 0 1084824 0
Rear Left -3616 0 3616 0 1084824 0
4g_Ditch_Hook Front Right 0 27036 774 8110908 0 0
Front Left 0 6564 5049 1969138 0 0
Rear Right 0 23976 687 7192692 0 0
Rear Left 0 4925 4477 1477568 0 0
Please note that only the front right wheel needs to be modelled
in terms of loads, the rest are
given for information
CW Analysis
• All of the scenarios in the previous slides need to be
evaluated
• These will allow for the general loading condition that the
tie rod will be subjected to
• The design of the tie rod needs to be such that it can
support these loads
• Above these values however a failure needs to be
introduced such that it protects the other components of
the suspension
• The solution needs to be in a form such as a “mechanical
fuse”, this is down to the groups to consider and design
Aim of the Coursework
• The main idea of the second coursework is to
develop a design that can be proven to fail in a
specific way
• Remember the aim of the design is to be a
sacrificial element to protect more vital
components (such as the wheel knuckle and
steering rack)
• There are a number of areas that need to be
considered to accomplish this
Aim of the Coursework
(continued)
• There have been some ideas highlighted that
can and should be considered but there are a
wide variety of alternatives that can be used
• The design needs to consider what might
happen during its use and how these can be
mitigated through the design
• Further consideration needs to be given for
the application such as cost and weight
Buckling – One Area to Consider
“Buckling can be defined as the sudden large
deformation of structure due to a slight increase
of an existing load under which the structure
had exhibited little, if any, deformation before
the load was increased”
From Assakkaf (2013)
Buckling
• Some notes and examples on Buckling have
been added onto Moodle
• These can be used to form a base for the
investigation
• The loads that the tie rod will experience can
be determined from ADAMS
Buckling – (continued)
• A simple example would be a hinge-hinge
joint, free to rotate at each end
• The critical buckling load can be given by:
Images from (Clifford et al 2010)
2
2
CR L
I Eπ
P =
Buckling – (continued)
• The areas to consider here are E (Young's
modulus) and I (second moment of area)
• This means material and shape considerations
Images from (Clifford et al 2010)
2
2
CR L
I Eπ
P =
Buckling – (continued)
• The areas to consider here are E (Young's
modulus) and I (second moment of area)
• This means material and shape considerations
Images from (Clifford et al 2010)
Buckling – (continued)
• Potential for other more interesting designs
could be an eccentrically loaded strut
• More complicated but closer to the actual
design needed……. you decide
Images from (Clifford et al 2010)
Images from (Pascarella & Vogler 2008)
Consider the Design
• You should consider what has been designed before
• Learn from the ideas and think about why they have
been designed in that manner
• Build up your own hypothesis and use these to build
your design
• Remember to consider the
application and the impact
that this can have on the
design considerations
Aston Martin Control Arm
• Here it can be clearly seen that there is a
distinct “kink” in the control arm
• What do you think
this is?
• Could a similar
principle help your
design?
Images from (Pascarella & Vogler 2008)
Control of the Failure
• The failure mode is very important
• You do not want a brittle failure
• This will cause the vehicle to have an
uncontrollable response to the failure
Images from (IH8MUD 2013)
Control of the Failure
• The failure mode is very important
• A ductal failure yields a more controlled failure
that allows the car to still respond
Images from (IH8MUD 2013)
Control of the Failure
• The failure mode is very important
• Be careful of the failure type and consider the
yield characterises of the material that are
being considered for the design
Final Design
• The final design is in your groups hands
• Make sure to justify and evaluate all avenues
for the design
• Use any tool at your disposal to help with this
study
• Think about all the lectures and apply the
knowledge learnt to this design application
References
Assakkaf, Ibrahim (2013) Columns: Buckling (Different Ends)
[online], available from
http://www.assakkaf.com/courses/enes220/lectures/lecture27.pd
f [21st April
2013]
Clifford, Michael et al (2010) An Introduction to Mechanical
Engineering Part 2.
Hodder Education.
Formula Student Germany (2013) Formula Student Germany
[online], available from
http://www.formulastudent.de/fsg/pr/news/details/article/pats-
seven-deadly-
sins-of-fs-design/ [21st April 2013]
IH8MUD (2013) Online Forum [online], available from
http://forum.ih8mud.com/80-
series-tech/168221-drag-link-bent-locked-steering.html [21st
April 2013]
Pascarella, Robert & Vogler, Michelle (2008) Analysis of Tie
Rod Separations in Motor
Vehicle Crashes. SAE Technical Paper. 2008-01-0177.
http://www.assakkaf.com/courses/enes220/lectures/lecture27.pd
f
http://www.formulastudent.de/fsg/pr/news/details/article/pats-
seven-deadly-sins-of-fs-design/
http://www.formulastudent.de/fsg/pr/news/details/article/pats-
seven-deadly-sins-of-fs-design/
http://forum.ih8mud.com/80-series-tech/168221-drag-link-bent-
locked-steering.html
http://forum.ih8mud.com/80-series-tech/168221-drag-link-bent-
locked-steering.html
M39MAE ADAMS
We will continue to look at this in the
tutorials, these are just some guiding
note to help navigate around the model
Importing the Model
• The model required for the coursework along
with the loads that need to be applied can be
found on Moodle
• This file should be used for the simulations
• A further file which maps the displacement of
the tie rod can also be found
Running the Simulation
• To run the simulation you must put
the following simulation detailed in
• The solver needs to be changed from
“default” to “static”
• End Time = 1.0
• Steps = 200
• Once you are ready to run you need
to press the static equilibrium button
and then the play button
Changing the Wheel Loads
• To change the wheel loads for each
load case you need to go to the
menu and open the design variable
modify option
• This can be found in the menu
through
“Build/Design_Varaible_Modify
• You will then be presented with a
Database Navigation Window
• Only modify the variables that are
highlighted on the next page
Changing the Wheel Loads (continued)
• The following variable can be changed in
accordance with the wheel loads given:
f_lateral_force
f_longitudinal_force
f_vertical_force
m_lateral_moment
m_longitudinal_moment
m_vertical_moment
Changing the Wheel Loads (continued)
• Once one of the variables have
been selected press “OK”
• You will be present with
another dialog box
• Only change the “Standard
Value” to what is required for
the load case
• Then press “OK”
• You can then run the simulation
as described before to see the
effects of the loads on the tie
rod
Changing the Wheel Loads (continued)
• To change variable quickly you can right click in the
“Name” box and this will bring up browse which will then
bring up the database navigation page again
• Select the appropriate
force / moment you want
to modify and press OK
Reviewing the Results
• Once the simulation has
been run you should see
red lines or curves that
represent the force or
moment that you have
applied
• Check the right load has
been applied
Reviewing the Results
• To view the detailed results entre
the postprocessor
Reviewing the Results
• To view the displacements results use the
“Request” elements to see the x, y and z
displacements for each end of the tie rod
Reviewing the Results
• To view the forces in the joints change “Source”
to “Result Sets” and look at the joints called
j_toe_link_inner and j_toe_link_outer
Reviewing the Results
• Then the forces and moments can be selected to
see there response to the wheel loads
• These results are given in the ground reference
system
M39MAE ADAMS CourseworkContentLoad Cases to
ConsiderLoad Cases to Consider (continued)Load Cases to
Consider (continued)Please Note: The loads shown in the
previous two slides are examples, do not use for the
coursework.How the Loads Are AppliedHow the Loads Are
Applied (continued)Some Example Simulation
ResultsSuspension DataFront Suspension Main Parts (passenger
side)Vehicle Data for the CWLoad Case ScenariosLoad Case
Scenarios (continued)CW AnalysisAim of the CourseworkAim
of the Coursework (continued)Buckling – One Area to
ConsiderBucklingBuckling – (continued)Buckling –
(continued)Buckling – (continued)Buckling –
(continued)Consider the DesignAston Martin Control
ArmControl of the FailureControl of the FailureControl of the
FailureFinal DesignReferencesM39MAE ADAMSImporting the
ModelRunning the SimulationChanging the Wheel
LoadsChanging the Wheel Loads (continued)Changing the
Wheel Loads (continued)Changing the Wheel Loads
(continued)Reviewing the ResultsReviewing the
ResultsReviewing the ResultsReviewing the ResultsReviewing
the Results
coursework attached.docx
Assignment – Durability and Reliability of a car tie rod
The assignment involves evaluating a particular scenario (a car
tie rod) to design a component that can withstand particular
load conditions expected of the vehicle and to create a design
that will sustain the loads but also fail when intended to protect
other key parts. Overall, this coursework aims to assess a broad
spectrum of the subject as well as looking at a detailed study of
a particular scenario to evaluate the durability and reliability
theories.
For this assignment the students should work to evaluate a
particular scenario using the ideas and theories (and beyond
where appropriate). The aim of this study is to evaluate and
design a tie rod for a rally car steering mechanism. The tie rod
needs to be designed in such a way that it can sustain the
desired load case expected during “normal” operation of the
vehicle. Consideration then needs to be made such that if the
“normal” scenarios are exceeded, how the loads are managed
within the suspension system. This means looking to design the
tie rod to be a sacrificial element that will fail protecting the
more important / costly components of the suspension system.
Work details:
This coursework needs to be submitted in the form of a
technical report through plagiarism. The word limit for this
report is 5,500 words in the main body of the report.
-Some writing about What is a function, the purpose and
design of a car tie rod.
-What is reality force or loads and the problems come up in a
car tie rod part when the car working in different places and
different cases by technical analysis
-Coursework should contain case study, graphs, tables with
their references.
-All references must be a CU Harvard style with 15 references.
-Good structure with heading (list of contains, list abbreviation
list, graphs and tables list, Introduction,…,….,…., Counclosion)
- Priorety to be using ADAMS software if No you can use any
computer programing to draw or make any calculation to make
it a good and clear work.
Use the following information to assist you
- Introduction
- Durability and reliability theories
- Analysis and explain how calculate the stress and shear
force and reaction forced in different beams by theoretical
(algebraic) using equations and by drawing solution method.
- To write the function and how a car tie rod work on the
automobile by explaining and analysis the using car in different
roads and environments.
- Use two types of automobiles (two companies) to make a
comparison of the same part (a car tie rod) as a scenario .
- Any other suggest from you.
- Conclusion

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M39MAE Coursework Considerations and support.pdfM39MAE A.docx

  • 1. M39MAE Coursework Considerations and support.pdf M39MAE ADAMS Coursework What needs to be Considered By Dr. Gary Wood Content • Coursework load case and data • Some things to consider • Example: Buckling • Some ADAMS points Load Cases to Consider • Understanding how load cases can be developed is important as well as defining the typical loads expected for certain scenarios • These loadings do not necessarily cause a failure
  • 2. • Nor do they mean that if passed there will be no failure (as this would indicate that the element has been over designed) Images from (Blundell & Harty (2004)) Load Cases to Consider (continued) • For an automotive application load cases for “sign off” procedures will have been determined • These can be used to design the system components to ensure that they can sustain the loads • Each company will have a different set of data like the one shown in the table • These will be based on previous experiences with their vehicle Images from (Blundell & Harty (2004)) Load Cases to Consider (continued)
  • 3. • The acceleration figures are used to give imaginary inertial force • These values do not account for the effects of gravity • The vehicles properties need to be considered (such as mass, CoG height, wheel base, unspring mass etc.) • These values can be applied to the wheel centre (be careful about where the data may be resolved to) Images from (Blundell & Harty (2004)) Please Note: The loads shown in the previous two slides are examples, do not use for the coursework. How the Loads Are Applied • The loads can be applied to the wheel centre to replicate the loading condition for the particular event • Once the simulation is run then the resultant
  • 4. forces can be examined at the various joints • This is a static analysis Vertical Force (Fz) Lateral Force (Fy) Longitudinal Force (Fx) How the Loads Are Applied (continued) • The simulation is run over a short period to ensure no transient are created • The loads can be applied such that they ramp on over the designated time period • The end results is the system in equilibrium so that the loads can be examined Vertical Force (Fz) Lateral Force (Fy) Longitudinal Force (Fx) Some Example Simulation Results The results show different loads and moments
  • 5. Suspension Data • Below is the suspension geometry that will be used for the coursework • Note there is data for the bump stops Front Suspension Main Parts (passenger side) The suspension spring stiffness is 132 N/mm Vehicle Mass (m) 1300 kg CG Height (CG) 480 mm Weight Distribution (WD) 53% Front Wheelbase (W) 2550 mm Track (t) 1700 mm SLR (SLR) 300 mm Unsprung (m_u) 45 kg Acceleration due to gravity (g) 9.81 m/s2 Vehicle Data for the CW • The overall vehicle parameters are shown in the table below
  • 6. • These are used to determine the static values used for the analysis • After this the loads are applied to the suspension for the various scenarios Load Case Fx (N) Fy (N) Fz (N) Mx (Nmm) My (Nmm) Mz (Nmm) 1g_Static Front Right 0 0 2912 0 0 0 Front Left 0 0 2912 0 0 0 Rear Right 0 0 2582 0 0 0 Rear Left 0 0 2582 0 0 0 7g_Bump Front Right 15529 0 23293 0 0 0 Front Left 0 0 2912 0 0 0 Rear Right 13771 0 20656 0 0 0 Rear Left 0 0 2582 0 0 0 1.10g_Brake Front Right 4454 0 4049 0 -1336205 0 Front Left 4454 0 4049 0 -1336205 0 Rear Right 1589 0 1444 0 -476683 0 Rear Left 1589 0 1444 0 -476683 0 Brake_and_Bump Front Right 16287 0 24430 0 -1336205 0 Front Left 4454 0 4049 0 -1336205 0 Rear Right 13012 0 19518 0 -476683 0 Rear Left 1589 0 1444 0 -476683 0 1.30g_Cornering Front Right 0 -6564 5049 -1969138 0 0 Front Left 0 -1006 774 -301917 0 0
  • 7. Rear Right 0 -4925 4477 -1477568 0 0 Rear Left 0 -755 687 -226547 0 0 Cornering_and_Bump Front Right 16954 -6564 25430 -1969138 0 0 Front Left 0 -1006 774 -301917 0 0 Rear Right 15034 -4925 22551 -1477568 0 0 Rear Left 0 -755 687 -226547 0 0 Load Case Scenarios Load Case Scenarios (continued) Load Case Fx (N) Fy (N) Fz (N) Mx (Nmm) My (Nmm) Mz (Nmm) 3g_Berm Front Right 0 -22711 7570 -3406581 0 0 Front Left 0 0 0 0 0 0 Rear Right 0 -20140 6713 -3020931 0 0 Rear Left 0 0 0 0 0 0 1.20g_Acceleration Front Right -2005 0 1671 0 0 0 Front Left -2005 0 1671 0 0 0 Rear Right -4587 0 3823 0 0 0 Rear Left -4587 0 3823 0 0 0 Acceleration_and_Bump Front Right 12696 0 22052 0 0 0 Front Left -2005 0 1671 0 0 0 Rear Right 10010 0 21897 0 0 0 Rear Left -2005 0 3823 0 0 0 1.00g_Reverse_Brake Front Right -1878 0 1878 0 563256 0 Front Left -1878 0 1878 0 563256 0
  • 8. Rear Right -3616 0 3616 0 1084824 0 Rear Left -3616 0 3616 0 1084824 0 Reverse_Brake_and_Bump Front Right -16717 0 22259 0 563256 0 Front Left -1878 0 1878 0 563256 0 Rear Right -18076 0 21690 0 1084824 0 Rear Left -3616 0 3616 0 1084824 0 4g_Ditch_Hook Front Right 0 27036 774 8110908 0 0 Front Left 0 6564 5049 1969138 0 0 Rear Right 0 23976 687 7192692 0 0 Rear Left 0 4925 4477 1477568 0 0 Please note that only the front right wheel needs to be modelled in terms of loads, the rest are given for information CW Analysis • All of the scenarios in the previous slides need to be evaluated • These will allow for the general loading condition that the tie rod will be subjected to • The design of the tie rod needs to be such that it can support these loads • Above these values however a failure needs to be introduced such that it protects the other components of the suspension
  • 9. • The solution needs to be in a form such as a “mechanical fuse”, this is down to the groups to consider and design Aim of the Coursework • The main idea of the second coursework is to develop a design that can be proven to fail in a specific way • Remember the aim of the design is to be a sacrificial element to protect more vital components (such as the wheel knuckle and steering rack) • There are a number of areas that need to be considered to accomplish this Aim of the Coursework (continued) • There have been some ideas highlighted that can and should be considered but there are a wide variety of alternatives that can be used • The design needs to consider what might happen during its use and how these can be mitigated through the design • Further consideration needs to be given for the application such as cost and weight
  • 10. Buckling – One Area to Consider “Buckling can be defined as the sudden large deformation of structure due to a slight increase of an existing load under which the structure had exhibited little, if any, deformation before the load was increased” From Assakkaf (2013) Buckling • Some notes and examples on Buckling have been added onto Moodle • These can be used to form a base for the investigation • The loads that the tie rod will experience can be determined from ADAMS Buckling – (continued) • A simple example would be a hinge-hinge joint, free to rotate at each end
  • 11. • The critical buckling load can be given by: Images from (Clifford et al 2010) 2 2 CR L I Eπ P = Buckling – (continued) • The areas to consider here are E (Young's modulus) and I (second moment of area) • This means material and shape considerations Images from (Clifford et al 2010) 2 2 CR L I Eπ P =
  • 12. Buckling – (continued) • The areas to consider here are E (Young's modulus) and I (second moment of area) • This means material and shape considerations Images from (Clifford et al 2010) Buckling – (continued) • Potential for other more interesting designs could be an eccentrically loaded strut • More complicated but closer to the actual design needed……. you decide Images from (Clifford et al 2010) Images from (Pascarella & Vogler 2008) Consider the Design • You should consider what has been designed before • Learn from the ideas and think about why they have been designed in that manner • Build up your own hypothesis and use these to build your design
  • 13. • Remember to consider the application and the impact that this can have on the design considerations Aston Martin Control Arm • Here it can be clearly seen that there is a distinct “kink” in the control arm • What do you think this is? • Could a similar principle help your design? Images from (Pascarella & Vogler 2008) Control of the Failure • The failure mode is very important • You do not want a brittle failure • This will cause the vehicle to have an uncontrollable response to the failure Images from (IH8MUD 2013) Control of the Failure
  • 14. • The failure mode is very important • A ductal failure yields a more controlled failure that allows the car to still respond Images from (IH8MUD 2013) Control of the Failure • The failure mode is very important • Be careful of the failure type and consider the yield characterises of the material that are being considered for the design Final Design • The final design is in your groups hands • Make sure to justify and evaluate all avenues for the design • Use any tool at your disposal to help with this study • Think about all the lectures and apply the knowledge learnt to this design application References Assakkaf, Ibrahim (2013) Columns: Buckling (Different Ends) [online], available from
  • 15. http://www.assakkaf.com/courses/enes220/lectures/lecture27.pd f [21st April 2013] Clifford, Michael et al (2010) An Introduction to Mechanical Engineering Part 2. Hodder Education. Formula Student Germany (2013) Formula Student Germany [online], available from http://www.formulastudent.de/fsg/pr/news/details/article/pats- seven-deadly- sins-of-fs-design/ [21st April 2013] IH8MUD (2013) Online Forum [online], available from http://forum.ih8mud.com/80- series-tech/168221-drag-link-bent-locked-steering.html [21st April 2013] Pascarella, Robert & Vogler, Michelle (2008) Analysis of Tie Rod Separations in Motor Vehicle Crashes. SAE Technical Paper. 2008-01-0177. http://www.assakkaf.com/courses/enes220/lectures/lecture27.pd f http://www.formulastudent.de/fsg/pr/news/details/article/pats- seven-deadly-sins-of-fs-design/ http://www.formulastudent.de/fsg/pr/news/details/article/pats- seven-deadly-sins-of-fs-design/ http://forum.ih8mud.com/80-series-tech/168221-drag-link-bent- locked-steering.html http://forum.ih8mud.com/80-series-tech/168221-drag-link-bent- locked-steering.html
  • 16. M39MAE ADAMS We will continue to look at this in the tutorials, these are just some guiding note to help navigate around the model Importing the Model • The model required for the coursework along with the loads that need to be applied can be found on Moodle • This file should be used for the simulations • A further file which maps the displacement of the tie rod can also be found Running the Simulation • To run the simulation you must put the following simulation detailed in • The solver needs to be changed from “default” to “static” • End Time = 1.0 • Steps = 200 • Once you are ready to run you need to press the static equilibrium button and then the play button
  • 17. Changing the Wheel Loads • To change the wheel loads for each load case you need to go to the menu and open the design variable modify option • This can be found in the menu through “Build/Design_Varaible_Modify • You will then be presented with a Database Navigation Window • Only modify the variables that are highlighted on the next page Changing the Wheel Loads (continued) • The following variable can be changed in accordance with the wheel loads given: f_lateral_force f_longitudinal_force f_vertical_force m_lateral_moment m_longitudinal_moment
  • 18. m_vertical_moment Changing the Wheel Loads (continued) • Once one of the variables have been selected press “OK” • You will be present with another dialog box • Only change the “Standard Value” to what is required for the load case • Then press “OK” • You can then run the simulation as described before to see the effects of the loads on the tie rod Changing the Wheel Loads (continued) • To change variable quickly you can right click in the “Name” box and this will bring up browse which will then bring up the database navigation page again • Select the appropriate force / moment you want to modify and press OK
  • 19. Reviewing the Results • Once the simulation has been run you should see red lines or curves that represent the force or moment that you have applied • Check the right load has been applied Reviewing the Results • To view the detailed results entre the postprocessor Reviewing the Results • To view the displacements results use the “Request” elements to see the x, y and z displacements for each end of the tie rod Reviewing the Results • To view the forces in the joints change “Source” to “Result Sets” and look at the joints called
  • 20. j_toe_link_inner and j_toe_link_outer Reviewing the Results • Then the forces and moments can be selected to see there response to the wheel loads • These results are given in the ground reference system M39MAE ADAMS CourseworkContentLoad Cases to ConsiderLoad Cases to Consider (continued)Load Cases to Consider (continued)Please Note: The loads shown in the previous two slides are examples, do not use for the coursework.How the Loads Are AppliedHow the Loads Are Applied (continued)Some Example Simulation ResultsSuspension DataFront Suspension Main Parts (passenger side)Vehicle Data for the CWLoad Case ScenariosLoad Case Scenarios (continued)CW AnalysisAim of the CourseworkAim of the Coursework (continued)Buckling – One Area to ConsiderBucklingBuckling – (continued)Buckling – (continued)Buckling – (continued)Buckling – (continued)Consider the DesignAston Martin Control ArmControl of the FailureControl of the FailureControl of the FailureFinal DesignReferencesM39MAE ADAMSImporting the ModelRunning the SimulationChanging the Wheel LoadsChanging the Wheel Loads (continued)Changing the Wheel Loads (continued)Changing the Wheel Loads (continued)Reviewing the ResultsReviewing the ResultsReviewing the ResultsReviewing the ResultsReviewing the Results coursework attached.docx
  • 21. Assignment – Durability and Reliability of a car tie rod The assignment involves evaluating a particular scenario (a car tie rod) to design a component that can withstand particular load conditions expected of the vehicle and to create a design that will sustain the loads but also fail when intended to protect other key parts. Overall, this coursework aims to assess a broad spectrum of the subject as well as looking at a detailed study of a particular scenario to evaluate the durability and reliability theories. For this assignment the students should work to evaluate a particular scenario using the ideas and theories (and beyond where appropriate). The aim of this study is to evaluate and design a tie rod for a rally car steering mechanism. The tie rod needs to be designed in such a way that it can sustain the desired load case expected during “normal” operation of the vehicle. Consideration then needs to be made such that if the “normal” scenarios are exceeded, how the loads are managed within the suspension system. This means looking to design the tie rod to be a sacrificial element that will fail protecting the more important / costly components of the suspension system. Work details: This coursework needs to be submitted in the form of a technical report through plagiarism. The word limit for this report is 5,500 words in the main body of the report. -Some writing about What is a function, the purpose and design of a car tie rod. -What is reality force or loads and the problems come up in a car tie rod part when the car working in different places and different cases by technical analysis -Coursework should contain case study, graphs, tables with their references. -All references must be a CU Harvard style with 15 references. -Good structure with heading (list of contains, list abbreviation list, graphs and tables list, Introduction,…,….,…., Counclosion) - Priorety to be using ADAMS software if No you can use any computer programing to draw or make any calculation to make
  • 22. it a good and clear work. Use the following information to assist you - Introduction - Durability and reliability theories - Analysis and explain how calculate the stress and shear force and reaction forced in different beams by theoretical (algebraic) using equations and by drawing solution method. - To write the function and how a car tie rod work on the automobile by explaining and analysis the using car in different roads and environments. - Use two types of automobiles (two companies) to make a comparison of the same part (a car tie rod) as a scenario . - Any other suggest from you. - Conclusion