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Materials Evaluation Techniques & Instrumentation
(MM221)
Fall-2012
Course Instructor: Atta ul Haq
Credit hours: 3
Prerequisites: MM102
Text Books:
“Testing of Materials” by Vernon John, Macmillan Education Ltd, 1992
“Principles of Testing and Inspection of Engineering Materials” by H.E Davis, G.E Troxell
Reference Books:
“Non-Destructive Testing” by J.B Hull, 1988
“Mechanical Metallurgy” by G.E Dieter, McGraw-Hill, 1988
“Non-Destructive Testing” by R. Halmshaw, 2nd Edition, 1991
Course Evaluation
Final Term Exam: 45%
Mid Term Exam: 25%
Quizzes: 15%
Assignments: 5% (GA +IA)
Course Project/presentations: 10%
metgiki@gmail.com
Send an email to the following course email address.
Make the subject of your email as “ MM221-[Your Name-Reg No]”
Contact Details
Office : G 09
Phone: 2427
Course Syllabus
 Introduction to Materials evaluation techniques
 Classification of materials evaluation techniques
 Destructive testing (DT)
 Non-Destructive Testing (NDT)
 Introduction to spectroscopy
 Thermocouples and Temperature measurements
 Strain gauges and load Cells
 Microscopy (SEM, TEM, AFM)….
 …
 Course Objectives
 Introduction to testing and inspection
 Engineering Materials
 Properties and Selection of Materials
 Materials Testing
 Specification of Materials
 Standard Specification of Materials
 Standards
Lecture – 1,2,3
Objectives of this course:
 To know basic concepts related with testing and inspection of materials
 To use valid tests for the desired property measurements
 To understand various properties of materials and their application
 To acquire knowledge and skills for preparing technical test reports
 To learn about various laboratory equipment and their working principles
Lecture – 1
Materials
Evaluatio
n
specificatio
ns
Mass
production
R & D
Approval of
Product
Introduction
Testing refers to the physical performance of
operations (tests) to determine quantitative
measures of certain properties (aims to
determine quality)
Inspection is the observation of the processes
and products of manufacture for the purpose of
ensuring the presence of desired qualities (aims
to control quality)
Engineering Materials
Metals Semiconductors Ceramics
Polymers
Nanomaterials
Smart materials
Class Property Class Property
Physical
Dimensions
Shape
Density
Porosity
Moisture
Microstructure
Macrostructure
Mechanical
Tensile Strength
Shear Strength
Flexure Strength
Endurance
Stiffness
Plasticity
Ductility
Brittleness
Chemical
Compound Composition
Acidity Alkalinity
Resistance to Corrosion
Thermal
Specific Heat
Expansion
Conductivity
Electrical &
Magnetic
Conductivity
Magnetic Permeability
Galvanic Action
Optical
Color
Light Transmission
Light Reflection
Properties of Engineering Materials Lecture –2
Selection of Engineering Materials
Major factors effecting selection process:
Materials Selection  “Technological Root”
1.
Component
shape
2.
Dimensional
tolerence
3.
Mech.
Properties
4.
Fabrication
requirement
s5.
Service
requirement
s
6.
Cost of
material
7.
Cost of
processing
Designer  Specification
1.
Previous
knowledge on
performance in
service
2.
Test Results data
on performance
8.
Availability
Materials Testing
Objectives of testing:
 Quality Control Check
 Materials Research and Development-R&D
 Measure fundamental Properties-Scientific testing
Field Tests
Laboratory
Tests
Defensible, repeatable results in controlled settings
Real world results in dynamic setting
Destructive Test
(DT)
Non-Destructive
Test (NDT)
Materials Testing
 Tensile testing
 Hardness test
 Impact testing
 Creep testing
 Fatigue testing
 …
 Liquid Penetrant Inspection
 Magnetic particle inspection
 Electrical testing
 Ultrasonic testing
 Radiography
 …
Materials Testing
Tests on large structures , or parts
Large structure testing machine
Significance of Materials Testing
Measures a basic property that can be used directly in design
Performance of a material in Service
Identify materials that would give satisfactory performance
Example:
Tension Test Vs Charpy Impact Test
Specification of Materials
Consumer  Producer
Item
purchase
Standard of
quality
Standard Specification:
A document, developed and used by consensus of the
stakeholders, which describes how a product is to be
obtained or used.
Standard methods of
testing / definitions
Materials
specification
Testing
method
Lecture –3
1. Reduce misunderstanding between consumer and producer
2. uniformity in production, reducing wastage and cost
3. Lower unit costs by making possible the mass production of
standardized commodities
4. Use of a specification that has been tried is possible
5. Comparison of test results possible
Standard Specification of Materials
Advantages
Freeze Practices
Standard Specification of Materials
ASTM
International
 Founded 1902 – (one of the oldest voluntary consensus standards
development organizations)
 Broad global membership – over 125 countries
 More than 135 standards writing committees covering hundreds
of fields; more than 12,000 standards
 Open, balanced, transparent process
www.astm.org
Standardization Materials Improvement
• Standard approval process
• British Standards BS
• American Petroleum Institute. API
• American Society for Mechanical Eng. ASME
• Dutch Industrial Norm. DIN
• International Standard Organization ISO
• The society of automotive engineers SAE
• American Petroleum Institute
• American Concrete Institute
• American Bureau of shipping
Other Standardizing
organizations/standards
Home Assignment # 1:
Write down any 5 ASTM standards with a brief note on each of them.
(Refer to ASTM Standards Handbooks)
Due Date: 3rd Sep. 2012 till 5 PM
Office: G09

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Lecture 1-2-3

  • 1. Materials Evaluation Techniques & Instrumentation (MM221) Fall-2012 Course Instructor: Atta ul Haq
  • 2. Credit hours: 3 Prerequisites: MM102 Text Books: “Testing of Materials” by Vernon John, Macmillan Education Ltd, 1992 “Principles of Testing and Inspection of Engineering Materials” by H.E Davis, G.E Troxell Reference Books: “Non-Destructive Testing” by J.B Hull, 1988 “Mechanical Metallurgy” by G.E Dieter, McGraw-Hill, 1988 “Non-Destructive Testing” by R. Halmshaw, 2nd Edition, 1991
  • 3. Course Evaluation Final Term Exam: 45% Mid Term Exam: 25% Quizzes: 15% Assignments: 5% (GA +IA) Course Project/presentations: 10%
  • 4. metgiki@gmail.com Send an email to the following course email address. Make the subject of your email as “ MM221-[Your Name-Reg No]” Contact Details Office : G 09 Phone: 2427
  • 5. Course Syllabus  Introduction to Materials evaluation techniques  Classification of materials evaluation techniques  Destructive testing (DT)  Non-Destructive Testing (NDT)  Introduction to spectroscopy  Thermocouples and Temperature measurements  Strain gauges and load Cells  Microscopy (SEM, TEM, AFM)….  …
  • 6.  Course Objectives  Introduction to testing and inspection  Engineering Materials  Properties and Selection of Materials  Materials Testing  Specification of Materials  Standard Specification of Materials  Standards Lecture – 1,2,3
  • 7. Objectives of this course:  To know basic concepts related with testing and inspection of materials  To use valid tests for the desired property measurements  To understand various properties of materials and their application  To acquire knowledge and skills for preparing technical test reports  To learn about various laboratory equipment and their working principles Lecture – 1
  • 8. Materials Evaluatio n specificatio ns Mass production R & D Approval of Product Introduction Testing refers to the physical performance of operations (tests) to determine quantitative measures of certain properties (aims to determine quality) Inspection is the observation of the processes and products of manufacture for the purpose of ensuring the presence of desired qualities (aims to control quality)
  • 9. Engineering Materials Metals Semiconductors Ceramics Polymers Nanomaterials Smart materials
  • 10. Class Property Class Property Physical Dimensions Shape Density Porosity Moisture Microstructure Macrostructure Mechanical Tensile Strength Shear Strength Flexure Strength Endurance Stiffness Plasticity Ductility Brittleness Chemical Compound Composition Acidity Alkalinity Resistance to Corrosion Thermal Specific Heat Expansion Conductivity Electrical & Magnetic Conductivity Magnetic Permeability Galvanic Action Optical Color Light Transmission Light Reflection Properties of Engineering Materials Lecture –2
  • 11. Selection of Engineering Materials Major factors effecting selection process: Materials Selection  “Technological Root” 1. Component shape 2. Dimensional tolerence 3. Mech. Properties 4. Fabrication requirement s5. Service requirement s 6. Cost of material 7. Cost of processing Designer  Specification 1. Previous knowledge on performance in service 2. Test Results data on performance 8. Availability
  • 12. Materials Testing Objectives of testing:  Quality Control Check  Materials Research and Development-R&D  Measure fundamental Properties-Scientific testing Field Tests Laboratory Tests Defensible, repeatable results in controlled settings Real world results in dynamic setting
  • 13. Destructive Test (DT) Non-Destructive Test (NDT) Materials Testing  Tensile testing  Hardness test  Impact testing  Creep testing  Fatigue testing  …  Liquid Penetrant Inspection  Magnetic particle inspection  Electrical testing  Ultrasonic testing  Radiography  …
  • 14. Materials Testing Tests on large structures , or parts Large structure testing machine
  • 15. Significance of Materials Testing Measures a basic property that can be used directly in design Performance of a material in Service Identify materials that would give satisfactory performance Example: Tension Test Vs Charpy Impact Test
  • 16. Specification of Materials Consumer  Producer Item purchase Standard of quality Standard Specification: A document, developed and used by consensus of the stakeholders, which describes how a product is to be obtained or used. Standard methods of testing / definitions Materials specification Testing method Lecture –3
  • 17. 1. Reduce misunderstanding between consumer and producer 2. uniformity in production, reducing wastage and cost 3. Lower unit costs by making possible the mass production of standardized commodities 4. Use of a specification that has been tried is possible 5. Comparison of test results possible Standard Specification of Materials Advantages Freeze Practices
  • 18. Standard Specification of Materials ASTM International  Founded 1902 – (one of the oldest voluntary consensus standards development organizations)  Broad global membership – over 125 countries  More than 135 standards writing committees covering hundreds of fields; more than 12,000 standards  Open, balanced, transparent process www.astm.org Standardization Materials Improvement • Standard approval process
  • 19. • British Standards BS • American Petroleum Institute. API • American Society for Mechanical Eng. ASME • Dutch Industrial Norm. DIN • International Standard Organization ISO • The society of automotive engineers SAE • American Petroleum Institute • American Concrete Institute • American Bureau of shipping Other Standardizing organizations/standards
  • 20. Home Assignment # 1: Write down any 5 ASTM standards with a brief note on each of them. (Refer to ASTM Standards Handbooks) Due Date: 3rd Sep. 2012 till 5 PM Office: G09