Khaled Ramdan osman is seeking a position where he can utilize his experience in mechanical engineering and automation. He has over 5 years of experience in cement plant operations and commissioning. Some of his responsibilities have included optimizing kiln processes, training operators, and troubleshooting process problems. He has a Master's degree in automation engineering and skills in areas like PLC programming, CAD, and condition monitoring.
ENERGY MODELING OF THE PYROPROCESSING OF CLINKER IN A ROTARY CEMENT KILNISA Interchange
This paper highlights the efforts taken by the author in developing an Energy Model for the pyro-processing of Clinker production in a dry-process rotary cement kiln. In this paper this Energy Model is applied to a state of the art cement plant in a Far East Asian country. However this Energy Model is also applicable to all the modern dry process cement kilns. This model is based on actual field input data and site observations.
ENERGY MODELING OF THE PYROPROCESSING OF CLINKER IN A ROTARY CEMENT KILNISA Interchange
This paper highlights the efforts taken by the author in developing an Energy Model for the pyro-processing of Clinker production in a dry-process rotary cement kiln. In this paper this Energy Model is applied to a state of the art cement plant in a Far East Asian country. However this Energy Model is also applicable to all the modern dry process cement kilns. This model is based on actual field input data and site observations.
Rotary kiln design is a complex process, with a variety of factors and material characteristics influencing the sizing and design. This presentation gives an overview of the sizing and design process, including the many factors that will need to be considered during the design stage.
Super Critical Technology-Fundamental Concepts about Super Critical Technolog...Raghab Gorain
Nicely describe everything about super critical technology in thermal power plant.This slide is very useful for the freshers.Anybody can get the basic fundamental idea about super critical technology from this slide. In India now we have to think some new technology for power sources as sub critical power plants are less efficient and emit more pollutant to the environment and the alternative is the 'Super Critical Power Plant'.
Rotary kilns are diverse thermal processing machines. This presentation looks at the many options available to customize a rotary kiln to promote improved processing efficiency. This includes, rotary kiln dams, bed disturbers, flights, and more.
In this file basic information regarding a sintering plant is shared.
sintering plant produce sinter for blast furnace feed.
Fine iron ore isn't usable for blast furnace .
So,it feeds to sintering plant.
Then sinter feeds to blast furnace as a charging material in addition to coke,additive,iron ore.
Iron making - Palletization process- Types of palletizers utkarshprajapati3
Detail of palletization process. Difference between Disc and drum pelletizer. Properties parameters and Norms for testings. List of difference agglomerates testings.
Rotary kiln design is a complex process, with a variety of factors and material characteristics influencing the sizing and design. This presentation gives an overview of the sizing and design process, including the many factors that will need to be considered during the design stage.
Super Critical Technology-Fundamental Concepts about Super Critical Technolog...Raghab Gorain
Nicely describe everything about super critical technology in thermal power plant.This slide is very useful for the freshers.Anybody can get the basic fundamental idea about super critical technology from this slide. In India now we have to think some new technology for power sources as sub critical power plants are less efficient and emit more pollutant to the environment and the alternative is the 'Super Critical Power Plant'.
Rotary kilns are diverse thermal processing machines. This presentation looks at the many options available to customize a rotary kiln to promote improved processing efficiency. This includes, rotary kiln dams, bed disturbers, flights, and more.
In this file basic information regarding a sintering plant is shared.
sintering plant produce sinter for blast furnace feed.
Fine iron ore isn't usable for blast furnace .
So,it feeds to sintering plant.
Then sinter feeds to blast furnace as a charging material in addition to coke,additive,iron ore.
Iron making - Palletization process- Types of palletizers utkarshprajapati3
Detail of palletization process. Difference between Disc and drum pelletizer. Properties parameters and Norms for testings. List of difference agglomerates testings.
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1. Khaled Ramdan osman
Email :khaledmechatronics7@gmail.com
Mobile: (+20 )01284872853 -(+20)01002187242
Linked in :Khalid Ramadan
Objectives
Positioning in a large reputable organization, to actively contribute in
the success ofthe organization growth, by working in a challenging
position where the company can fully utilize my experience, benefits
from my skills and in turn allow me the opportunity to pursue my
careeradvancementgoals and further enhancing my overallknowledge.
Experience:
Kiln coach at the technicalsupport department –headoffice -at
Arab Swiss Company for engineering –(ASEC ). From 20 April
2016 .
Reportedto :operation manager division
Job description :
Responsible for kiln and cement process to achieve the
production targets and KPI by adjusting optimizing the kiln
process including guiding for the CCR operators and
training them on kiln and mill trouble shooting .
Write the operationprocedures for kiln and mill , monitoring
the kiln & mill parameters to reachthe max production and
reducing energyconsumption levels .
Analyze the process problems and find solutions for them and
write RCA for problems
2. Responsible for commissioning for ASEC projects including
(new equipment’s and training for CCR operators,
commissioning trouble shooting , running PGT test .
Managing the commissioning team and attending the
commissioning meetings.
Training and evaluating CCR operators onASEC projects
Write process reports and case studies
MISR _beni-Suief project
Tasks
Preparing for the coalmill projects and analyzing the kiln
process state andtrouble shooting for the process problems in
The plant .
Adjust the kiln parameters to reachthe
Ensuring automatic control loops using PID for equipment’s
Calciner burner and main burner
Responsible for Coal mill projects for two coal mills
commissioning and training for CCR operators on coalmill
operations .
Working at FL Smidth operating & maintenance
(NLSupervivion branch) in production department at
Arabian Cement Company (Ramlyia site )
As line operator for both lines From 2011 till April 2016
Job description
Monitoring for kiln parameters and solving for process problems
and making analysis for problem trends
Operate the kiln,cooler,by bass ,main EP,clinckersilo extraction
,Mill feed,mill , reclaimer coalmill , cement mill from CCR
3. Adjust the kiln and raw mill parameters to achieve the
requiredTargets
Adjust the kiln and raw mill parameters to achieve the required
Targets (include vibration analysis for raw mill or medium
voltage fans )
Take initiative and propose solutions for improvements conside-
ring use of new technologiesand equipment
Promote and support optimal use of AFRs and petcoke with
impact studies on process, clinkerquality and emissions.
Maintain manufacturing quality by equipment adjustment based
on process input at the mimic and the quality analysis from
laboratory
Organize the production technician
Ensure all activities are done in safe condition
Prepare down time reports
achievment
Training for new operators for the cementmills .
Participate in solving by bass filter problem .
PID tuning and participate in tuning for hot disk feed systems
Member of the commissioning team of NLSupervision for the
assemblyof AFR systemwith TSR of 15% including a
coalvertical milling system and HOTDISK systemfor introducing
of different types of waste fuels.
modification for kiln burner DUOFLEX burner cooling system
for primary air fan
(get a point recognitionfor NLS production team for this
modification).
Training for new engineers oncoalmill operations .
Managing and planning of kiln area and VRM overhaul in
addition to material installations for
refractory jobs for every kiln overhaul.
preparing ISO (14001-9001) and OHASES (18001)
documentation for production department .
AS NLSupevision getthe ISO certificatesin 2012
AFR (alternative fuel commissioning equipment's )(schredder
4. ,Recalimer). (3/2013-7/2013)
Coalmill installations and commissions for atox 25 coalmill
From (3/2014-8/2014)
Skills
Big experience aboutcommissioning activities including process
, mechanicaland electrical activities suchas ( FAT test –cold
run – refractorydrying – calibrations for wieghfeeders –
segmentrollers retighten -calibration for P fister- testing signals
– editing and modification for CCR mimic –
Big experience about PID tuning and participate in PIDtuning
for hot disk feed systems – Calcinercoalburner -…etc).
dealing with on of Engineering Documents (Flow Sheet - GFS -
DFS - OperatorManual…etc). - PLC Programming,
HMI/SCADA Design.
Dealing with FLs localpanels incuding AER over hanged
REclaimer– triple gate – main burner
Big experience aboutFLs function blocks –semate blocks
Dealing with PLc logic and big knowledge aboutplc
programming methods (ladder diagram –FBD –STL)
Dealing with vibration analysis instruments (Accelometer,
Dealing with PLC s programing , ECS server systems
,networking ,electronic devices
Dealing with different types of hydraulic systems and different
types of pneumatic systems , compressors ,pumps ,medium
voltage fan .
Dealing with electricaltrouble shooting , and HDMI programing
Dealing with expert systems like (pxp systems automatically
operate for cement systems using intelligent control(fuzzy ,model
predictive control)
Give mechanicalsolutions using cad skills solid works ,PTCreo
(pro engineer2013 ).
5. Other education
FL SMIDTH -Helwan cement diploma
FL SMIDTHcement diploma
Theoretical education 14 months for learning about all
cement process and equipment
Qualified for treating with All cement mechanical equipment
Training at NLS at ( Ramilya site )
one year.
Training program how to
maintain cement equipment's
(atox raw mill –cross bar
Education
Masterof for automation engineering at helwan university for
the year2014 point of research (till now ).
master researchpoint (development of an intelligent control
system for coalmill operation using MPC &fuzzy logic).
Postgraduate mechanicaldiploma with GPA 3.18/4 2012-2014
Graduation project (reverse engineering using (laserscanand
CMM for impeller of waterpump) with grade excellent
Bachelorofengineering Mechanicaldepartment mechatronic
division , Helwan University "2006–2011"
Graduation Project : condition monitoring (vibration
analysis).WithGrade excellent
6. cooler –kiln )
Good knowledge about
electrical filed control
systems.
Crushers stacker and
reclaimer Ball mill ,filters ,
atox mill ,kiln systems
cement chemistry cement lab
and XRF ,silos coolers
Engineering Courses
Mechanical courses
Condition monitoring course at faculty of
engineering helwan university
Cad experience
Solid works. Certified from solid works as solid
works professional user.
Pro engineer cad program at helwan diploma
Reverse engineering course (treating with laser scan
and coordinate measuring machine CMM)
Uto pool sheet metal program.
Plate in sheet .
Other mechanical course
Cnc (turning machine) sinumeric 810 t and at ITC
Alignment course at kandil factory for steel.
Hyduralic course
QA &TQM at helwan cad cam diploma .
Electrical courses
Matlab cources simulink ( fuzzy toolbox)
Microcontroller” pic” Mikro C .
7. Plc “siemens”.ladder & Functhion block diagram
S7300 .(HW configurations +
Basic of electro _pneumatic.
Proteus PCB (ARES –ISIS )
Safety courses. (practical training at safety situations )
Skills
Soft skills courses
Communication skills at logic Company 2013 .
Problem solving at logic company 2014.
Leader ship skills at Cairo university 2010
COPMUTER Skills:-
Advanced user of windows
Advanced user of Microsoft windows (word ,excel …..)
Good searcher on the internet
Cement process courses
Raw mix calculation
Flow measurements
Heat balance
Mass balance
Combustion fuels
Refractory
Kiln process
8. PP PERSONAL Skills :-
Reliable.
Fast learning.
Working hard under pressure.
Working well in teams.
Creative
Punctual and ambitious.
Interests:
Reading novels.
Political topics.
Logging into internet.
Listening to music.
Personal information
Date of birth 07/02/1988
Place of birth cairo
Address 17 tahounetelwakf St from abdelazizst.attaba
Telephone no. 0223915356
Gender male
Marital state single
Religion musilm
Military status Exempted
Nationality Egyptian