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SL NO
PARTICULA
RS
TARGET ACHIEVED REMARKS
1
PRODUCTI
ON
28830 26781
1.Kiln 1 Inlet cone Castable got damaged , 2.
Air tube was broken resulting feed was cut-
down from 21.4 to 19 Mt/ Hr.
3. Poor quality of Iron Ore fed to Kiln 4
2 OFF GRADE 6.5 7.77
K 1 : Off Grade gone 12 % due to coal throw
problem
DESKTOP PRESENTATION FOR
THE MONTH OF JUNE-15
3 FEED RATE 21.40 20.49 Due to above reasons.
4
PLANT
AVAILABILIT
Y
99 99.62
5 POWER 67 68.42
6 Mz 90.5 90
7 ACCIDENT 0 0
TARGET & PERFORMANCE:-
Remarks
Director was pleased with performance
TARGET & PERFORMANCE:-
Remarks
Director was pleased with performance
Pla
n
K1 K2 K4 Total
Working days 93 28 29 28 85
Prod 292
50
9307 8976 8829 27112
Des -SMS
-Out side
- - - -
15749.16
9604.14
% Tgt 100 94.0
1
90.67 93.43 92.69
% Cap 100 95.3
1
91.92 90.41 92.55
REVIEW OF PREVIOUS MONTH’S MOM
He suggested that for the further improvement in all the areas should be identified
and action initiated as per requirement of IMS
Current Status : We have initiated in following areas : Energy
Conservation, Increase the Product Fe M 78 +
He suggested that for the further improvement in all the areas should be identified
and action initiated as per requirement of IMS
Current Status : We have initiated in following areas : Energy
Conservation, Increase the Product Fe M 78 +
INPUT:-
Remarks
PELLET :-.
Director expressed that all parameters of pellet are more or less ok except Fe(T).
INPUT:-
Remarks
PELLET :-.
Director expressed that all parameters of pellet are more or less ok except Fe(T).
Plan Actual %
Pellet receipt 42794 35550.11 83.07
Quality
Fe(t)
CCS
AI
TI
+18 mm
-4 mm
64
210
3
92.5
5
10
63.51
202
2.95
93.66
0
6.5
99
96.19
98.33
101.25
0
65
Unscreened
%
0 14.25
REVIEW OF PREVIOUS MONTH’S MOM
Director expressed that all parameters of pellet are more or less ok except Fe(T).
Unless HG proportion in feed in pellet plant becomes viable, further Fet
improvement will be increasingly difficult.
Director also remarked that S.A. coal fines is posing a new major problem in
production. He asked to Atto work out and calculate how to address this issue, He
asked to make presentation on this next month
Current Status :Analysis data incorporated in the
presentation.
Director expressed that all parameters of pellet are more or less ok except Fe(T).
Unless HG proportion in feed in pellet plant becomes viable, further Fet
improvement will be increasingly difficult.
Director also remarked that S.A. coal fines is posing a new major problem in
production. He asked to Atto work out and calculate how to address this issue, He
asked to make presentation on this next month
Current Status :Analysis data incorporated in the
presentation.
MAINTENANCE:-
Remarks
MAINTENANCE:-
Remarks
DESCRI
PTION
K1 K2 K4 Total %
Calenda
r hrs
744 744 744 2232 100
Running
hrs
709.02 686.27 671.38 2066.67 92.49
S/D hrs 0 0 0 0 0
Delay% 4.71 7.76 9.75 165.33 7.51
Process 0.37 7.74 8.95 124.57 5.69
Mech 4.17 0 0.19 32.42 1.45
RMP 0 0 0 0 0
Elec 0.46 0 0.59 7.83 0.35
Others 0.03 0.02 0.022 0.51 0.02
REVIEW OF PREVIOUS MONTH’S MOM
Director praised the team for good maintenance. However how and why
preventive maintenance of support roller bearing was not identified should
be looked into and suggested
Current Status :
Sir, PM was done during shutdown we have checked all points like
clearance, Cage, lock plate , Inner and outer race, foreign
material exc.
Director praised the team for good maintenance. However how and why
preventive maintenance of support roller bearing was not identified should
be looked into and suggested
Current Status :
Sir, PM was done during shutdown we have checked all points like
clearance, Cage, lock plate , Inner and outer race, foreign
material exc.
PROCESS
REMARKS;-
Director asked. However he expressed that opportunity for reducing C/Fe
should continually be explored by further optimizing the process . We
have scope for further reducing C/Fe
PROCESS
REMARKS;-
Director asked. However he expressed that opportunity for reducing C/Fe
should continually be explored by further optimizing the process . We
have scope for further reducing C/Fe
K1 K2 K4 T
Feed /Hr 21.11 21.51 21.06 21.22
C/Fe 0.454 0.46 0.467 0.46
Kwh/ton 65.68 65.68 71.53 67.59
Campaig
n life
76+ 90+ 127+ 97.67
REVIEW OF PREVIOUS MONTH’S MOM
have scope for further reducing C/Fe
Current Status : Sir C/ Fe is totally depend on coal FC and
Coal Size our draw back is Coal Size we have used 60 %
fines in injection Coal.
have scope for further reducing C/Fe
Current Status : Sir C/ Fe is totally depend on coal FC and
Coal Size our draw back is Coal Size we have used 60 %
fines in injection Coal.
QUALITY:-
Remarks
Director pleased with performance. Off grade is under control .
Non mag can further be brought down.
QUALITY:-
Remarks
Director pleased with performance. Off grade is under control .
Non mag can further be brought down.
K1 K2 K4 T
Off grd % 5.78 3.89 5.38 4.99
-1 mm % 13.51 13.22 13.02 13.25
Fem % 77.1 77.21 77.13 77.07
Fe(t) % 85.14 85.24 85.19 85.19
DM % 90.31 90.57 90.53 90.47
Gangue % 12.51 12.46 12.5 12.49
NM % 0.76 0.76 0.77 0.76
REVIEW OF PREVIOUS MONTH’S MOM
Non mag can further be brought down.
How to improve Fem level more consistency should be looked
into. Marketing report says that from similar pellets others are able
to get 78+ Fe m . This should be gone into detail and report
submitted
Current Status : Sir now we have also maintain 78 + Fem
through out the month and given new specs to Marketing
Department.
Non mag can further be brought down.
How to improve Fem level more consistency should be looked
into. Marketing report says that from similar pellets others are able
to get 78+ Fe m . This should be gone into detail and report
submitted
Current Status : Sir now we have also maintain 78 + Fem
through out the month and given new specs to Marketing
Department.
Inventory :-
Remarks
Inventory of stores and spares should be looked into with
more focus.
Inventory :-
Remarks
Inventory of stores and spares should be looked into with
more focus.
Item Closing
stock
Consp/t ICC/T
Pellet 1296 1.59 t/t
Dolo
mite
1209 40 kg/t
DRI 1026
REVIEW OF PREVIOUS MONTH’S MOM
more focus.
Current Status : Detail is incorporated in the presentation.
more focus.
Current Status : Detail is incorporated in the presentation.
SAFETY :-
Remarks
Director advised that accidents should be brought down to 0.
SAFETY :-
Remarks
Director advised that accidents should be brought down to 0.
Proce
ss
Maint Contract
ors lab
Total
Reportable
Accidents
0 0 0 0
Near miss 0 0 0 0
Minor 0 0 1 1
REVIEW OF PREVIOUS MONTH’S MOM
Director advised that accidents should be brought down to 0.
Hazard identification and corrective action is a must. The safety
committee should deliberate on this aspect.
Current Status :
Unfortunately one accident occurs in RMP (Safety helmet
save life )
Director advised that accidents should be brought down to 0.
Hazard identification and corrective action is a must. The safety
committee should deliberate on this aspect.
Current Status :
Unfortunately one accident occurs in RMP (Safety helmet
save life )
5 S & SAFETY
Remarks
Director appreciated DRI maintaining 3S and keeping the flag flying. He asked that SID should
initiate for 4S now.
SID has introduced the IMS Business excellence model in SID and work is going on to achieve
the award.
Current status:
5 S & SAFETY
Remarks
Director appreciated DRI maintaining 3S and keeping the flag flying. He asked that SID should
initiate for 4S now.
SID has introduced the IMS Business excellence model in SID and work is going on to achieve
the award.
Current status:
REVIEW OF PREVIOUS MONTH’S MOM
Current status:
Maintain 3s and got 48 marks in 4S
(last mark 40 )
Current status:
Maintain 3s and got 48 marks in 4S
(last mark 40 )
Thrust area for next month :
1. Coal Shed sheeting is must before monsoon.
2. Coal lifting from railway siding, 5 rakes is on pipeline.
3. Coal screening during monsoon.
4. Maintain C/ Fe
5. Safety
Thrust area for next month :
1. Coal Shed sheeting is must before monsoon.
2. Coal lifting from railway siding, 5 rakes is on pipeline.
3. Coal screening during monsoon.
4. Maintain C/ Fe
5. Safety
REVIEW OF PREVIOUS MONTH’S MOM
5. Safety
Remarks
Director advised that increase in cost due to high C/Fe to be
considered in the slide on cost control.
Current Status : C/Fe was maintain 0.463
5. Safety
Remarks
Director advised that increase in cost due to high C/Fe to be
considered in the slide on cost control.
Current Status : C/Fe was maintain 0.463
KRAKRA
COAL SIZING
BIN LEVEL ABOVE 60%
PELLET SIZING
REHANDLING <5%
TARGET ACTUAL ANALYSIS
MATERIAL IN
SURGE BIN
60% 60.67%
Fines % was
higher side due to
excess moisture
and 25 % material
was directly fed to
circuit due to dryer
output is not meet
our daily
requirement.
FEED COAL
SIZE : – 4MM
Max 12% 15.82%
COURSE COAL
SIZE : – 4MM
Max 15% 35.34%
PELLET SIZE :
– 3 MM
Max 3% 2.03%
PELLET SIZE
: + 18MM
Max 5.0% 0 %
Processing
Raw Material Processing & Handling
PARAMETER PLANNED ACTUAL ANALYSIS
TOTAL PELLET
RECEIVED FROM
PELLET PLANT
43108 40417.60
PELLET DIRECT
UNLOADING AT
GROUND HOPPER
95% 98.41 %
PELLET YARD
UNLOADING
5 % 1.59%
COAL DIRECT
UNLOADING AT
SHED
95% 100 %
COAL DUMP
OUTSIDE YARD
5% max 0
HANDLING
(PELLET & COAL MOVEMENT)
KRA
PRODUCTION AS PER TARGET
OFF GRADE <6.5%
Mz 90.5 %
C/Fe -0.48 %
PARTICULARS UNIT PLANNED ACTUAL Analysis
WORKING DAYS: (3
KILNS)
NO 90 90
Kiln 1 condition was deteriorate due to
excess fines carry over in feed as well as
Injection coal .
SHUT DOWN DAYS:
(3 KILNS)
NO 0 0
PRODUCTION MT 28830 26781
FEED RATE MT/HR 21.40 20.49
Production Planning & Review
FEED RATE MT/HR 21.40 20.49
COAL FINES
(GENERATED)
MT 1658 1615
PELLET TON/MT 1.58 1.63
COAL TON/MT 1.10 1.18
POWER KWH/T 67 68.42
DOLOMITE KG/MT 40 55
RAW MATERIAL CONSUMPTION
RAW MATERIAL KILN-01 KILN-02 KILN-04 TOTAL
PELLET 12224 15144 8993 35691
IRON ORE 0 - - 6209
I/O DUST 1148 - - 1148
COAL
S.A 7204 8183 7695 23082
MT
S.A 7204 8183 7695 23082
B GRADE FINES 40 0 0 40
D GRADE
D&F GRADE 543 463 453 1459
E GRADE - - - -
F GRADE 2145 2352 2578 7075
TOTAL COAL 9932 10998 10726 31656
DOLOMITE 406.3 390.66 572.84 1369.80
CHAR 2161 2515 2334 7010
KILN - UNIT
PLANNED /
TARGET
ACHIEVED
DAYS 150
AVG last
FY
AVG.
/TOTAL
K-1(+ 76) K-2 ( + 90)
K-4(+
127)
Analysis
YIELD OF
PELLET
% 61.2 63.53 62.63
FEED RATE TON/HR 22 20.11 20.49 19.13 21.13 21.26
KILN-1,2 & 4
POWER
REQUIRED
KWH/T 67 70 68.42 67.56 70.10
OFF GRADE % <6.5 7.18 7.77 12.64 6.25 4.44
C/FE % 0.48 0.471 0.477 0.485 0.478 0.47
Production MT
28830
(9520+9879+
9430)
26500 26781 8285 9489 9007
KRA
CUSTOMER SATISFACTION
OFF GRADE LIQUIDIZATION
TIMELY REPORTING TO CONCERN DEPT.
PARAMETER PLANNED JUN-15 MAY-15 ANALYSIS
QTY 43108 40417.60 35550.11 Fines Generation was fluctuated
from 4 to 15 %,
Moisture slightly increased.MOIST 0.5 - 2.5
2.52
(1.68-4.10)
1.85
(1.30-4.52)
MAJOR INPUT REC: PELLET QUALITY ASSURANCE PLAN
(1.68-4.10) (1.30-4.52)
Fe(T)
63.8 -
64.5
63.92
(63.32-64.12)
63.51
(62.60-63.91)
CCS 180 - 240
198
(168-226)
202
(170-226)
TI 91 – 94
93.18
(90.26-94.30
93.66
(91.06-94.46)
AI 2.5 – 3.5
3.09
(2.86-3.76)
2.95
(2.66-3.66)
CD
(-4MM)%
10
12.04
(6.30-44.51)
6.50
(5.35-11.09)
ESP % 20
20.33
(14.79-38.3)
17.44
(13.6-20.86)
YIELD% 62 62.63 62.88
F
GRADE
TARGE
T
JUNE MAY ANALYSIS
QUANTITY
(MT)
5525 6958.97 1480
%
MOISTUR
E
8 9.85 6.93
%
VOLATILE
MATTER
25 23.52 20.16
% FIXED
CARBON
25 24.71 23.05
- 04 MM 20 17.99 11.92
SHALE/ST
ONE
5 12.1 9.45
F grade
MAJOR INPUT REC: COAL QUALITY ASSURANCE PLAN
SOUTH
AFRICA
TARGE
T
JUNE MAY ANALYSIS
QUANTITY
(MT)
21103 31776.83 13070.46 Moisture
increased in SA
rake it was up
to 10 %
%
MOISTURE
7 7.92 7.69
%
VOLATILE
MATTER
25 24.12 23.20
% FIXED
CARBON
53 51.61 51.41
- 04 MM 35 31.55 33.8
South African
OUTPUT TARGET K1 K2 K4 OVERALL ANALYSIS
PRIME % 93% 88.29 88.27 90.57 89.04 Pellet DRI Fe M
maintain 78 + in
K2 and K 4.
Fe T of Pellet DRI
also reaching 86
OFF GRADE 6.5% 12.64 6.25 4.44 7.78
FE(M) % 77% 76.6 78.01 79.09 77.75
FE(T)SPONG
E%
86% 85.65 85.9 88.02 86.50
Mtz% 90.5% 89.43 90.81 89.85 89.88
FINSIHED PRODUCT
also reaching 86
%
Gangue was
came down < 12
%
Mtz% 90.5% 89.43 90.81 89.85 89.88
GANGUE% 12% 11.71 11.73 9.43 10.96
CARBON % 0.1% 0.07 0.08 0.10 0.08
CD
(-4 MM)% 10 8.44 8.76 18.91 12.04
CD
(-1 MM)% 20 12.98 13.03 16.9 14.30
N Mag % <1%
S% 0.03% 0.026 0.026 0.027 0.026
PHOS % 0.08% 0.072 0.072 0.064 0.069
Qty %
160 170 74.67 0.18
170 - 180 113.17 0.28
180 - 190 2456.31 6.08
190 - 200 23690.01 58.61
200 - 210 10504.77 25.99
210 -220 1964.03 4.86
220 Above 1614.64 3.99
Total 40417.60 100.00
Qty %
1.50 - 1.75 289.52 0.72
1.75 - 2.00 6314.31 15.62
2.00 - 2.25 4253.03 10.52
2.25 - 2.50 8643.57 21.39
2.50 &
Above
20917.17 51.75
Total 40417.60 100.00
CCS
Fe (T)
REQUIRED – 180-230 kgf
REQUIRED – 0.5 to 2.5 %
QUANTITY %
63.20 - 63.49 74.67 0.18
MOIST
PELLET QUALITY ANALYSIS
QUANTIT
Y
%
2.75 - 2.99 11448.56 28.38
3.00 - 3.24 21930.63 54.36
3.25 - 3.49 6557.32 16.25
3.50 Above 406.42 1.01
Total 40342.93 100.00
QUANTITY %
92.74 BELOW 113.17 0.28
92.75 - 92.99 453.01 1.12
93.00 - 93.24 17258.81 42.78
93.25 -93.49 12047.99 29.86
93.50 -93.74 4088.45 10.13
93.75 -93.99 4047.29 10.03
94.00 ABOVE 2334.21 5.79
Total 40342.93 100.00
Ai
Fe (T)
REQUIRED – 2.5 to 3.5 %
REQUIRED 63.8-64.5%
REQUIRED 91 - 94%
63.20 - 63.49 74.67 0.18
63.50 - 63.79 3671.68 9.08
63.80 - 64.09 32039.07 79.27
64.10 & Above 4632.18 11.46
Total 40417.60 100.00
Ti
PLANT AVAILABILITY-100 %
ZERO ACCIDENT
POLLUTION CONTROLPOLLUTION CONTROL
COMPLAINCE OF MAINTAINANCE SCHEDULE
CONSUMPTION & INVENTORY CONTROL
S. No. Activity Planned Achieved Remarks for deviation
1 Plant availability (%) 100% 99.93%
FY 14-15 -99.95%
FY 15-16 – 99.48% (till month)
2 Delay Hrs 0 hrs. 1.35 Hrs
FY 14-15 -0.94hrs
FY 15-16 -11.50 hrs.
1.Girth Gear spring plate welding
2.SAF -9 replacement
3
Equipment Inspection
(Total No. of Equipments)
1327 Nos 1327
MID REPORT : MECHANICAL
RMP 358Nos. 358
Kiln – 1 283Nos. 283
Kiln - 2 290Nos. 290
Kiln - 4 340 Nos. 340
Pollution Control 56 Nos. 56
4
Preventive Maintenance/
Annual Maintenance(No. of
Equipments)
Nos. 39
K-1 – 1 no, K2 – 2 nos, K4 -11 nos,
RMP- 25 nos, pollution- nil
S. No. Activity Planned Achieved Remarks for deviation
5
Equipment Health A-
Grade(MID Report, Process
Parameter & Physical
Inspection)
95% 95 A – 95 %, B – 5 %, C – 0%
6
Repair Plan as per
Schedule
01 01
Repair plan of Kiln-2 CD Dedusting
fan for health up gradation .
MID REPORT : MECHANICAL
7
Maintenance cost
(Rs./MT)
90 42.28
Average of F.Y. 2014-15 – Rs.98.38
Average of F.Y. 2015-16 – Rs.60.35(till
month)
8 Inventory (Rs. Lacs) 65 92.16
Non-Moving – 6.69 Lacs
Consumables – 23.17 Lacs
Insured Items -62.30 Lacs
9
No. of Development
Projects
1 1
Vibrating screen & Belt conveyor
installation for PGP coal feeding .
Target date July 20th 2015.
S.NO. EQUIPMENT MID REPORT
PHYSICAL
INSPECTION
PROCESS
OBSERVATION
HEALTH
STATUS
1 KILN-1 COOLER MAIN DRIVE B A A B
CRITICAL EQUIPMENT HEALTH REPORT
2 KILN-2 COOLER MAIN DRIVE B A A B
3 KILN-4 COOLER MAIN DRIVE B A A B
4 LOBE COMPRESSOR-3 KILN-2 B A A B
5 ESP ID FAN KILN-4 B A A B
KRA
POWER
PLANT AVAILBILITY
MAINTAINANCE SCHEDULE COMPLAINCE
MAINTAIN POWER FACTOR
SAFETY
SR. NO. ACTIVITY PLANNED ACHIEVED REMARK
1 Maintenance Cost (Rs/Mt) 20 18.33 AVG. FY 2014-15 : 15.82
2
Preventive Inspection
KILN - 1 & 2 752 752
KILN - 4 532 532
3 Annual Maintenance 15 15
* Kiln 1 :Kiln 1 :Kiln 1 :Kiln 1 : NCF C ooler I/L
* Kiln 2 :* Kiln 2 :* Kiln 2 :* Kiln 2 : NCF kiln O/l ,CD dedusting fan
* Kiln 4 :* Kiln 4 :* Kiln 4 :* Kiln 4 : Bagfilter - 1, CD-1A & 1B, CD 2B,
CD - 3A &3B, Drum sep conv. motorsmotorsmotorsmotors
overhauledoverhauledoverhauledoverhauled
* RMP :* RMP :* RMP :* RMP : Sec crusher 2 I/O ,Lub pump crusher
3, GH VIB 1 &2 (New CHP), Mobery pump
(PGP)------ motors overhauledmotors overhauledmotors overhauledmotors overhauled
4
Equipment health A grade
(As per MID, physical inspection &
process parameter)
95% 100%
S.
No.
Activity Planned Achieved Remarks for deviation
5 Plant availability (%) 100 99.91 AVG. FY 2014-15 : 99.75 %
6 Delay Hrs (%) 0 0.09 AVG. FY 2014-15 : 0.25 %
7 Inventory (Rs. Lacs) 28
8 Major / Improvement work
PLC UPGRADTION WORK IOF K1&2 IS UNDER
PROGRESS
Power Consumption (KWH/T)
AVG. FY 2014-15 : 69.12 (K-1 & 2)
9
Power Consumption (KWH/T)
AVG. FY 2014-15 : 69.12 (K-1 & 2)
AVG. FY 2014-15 : 75.04 (K-4)
KILN - 1
70 67.57
KILN - 2
KILN - 4 70 70.11
KRA
EFFECTIVE PLANNING
PRODUCTION APPROVED AT NORM COST & QUALITY
MAINTAIN PEOPLE DICIPLINE, HEALTH & SAFETY
DEVELOP & TRAINED DIRECT REPORTING OFFICERS
ENSURE COMPLAINCE OF SAFETY& ENVN. NORM
PLANT AVAILABILITY
DESCRIPTION UNIT TARGET K1 K2 K4
Total
(hrs)
% ANALYSIS
CALENDER HRS HRS 720 720 720 720 2160 100
RUNNING- HRS HRS
716.96
(99.57%)
717.12
(99.60%)
717.7
(99.68%)
2151.75 99.62
S/D HRS HRS 0 0 0 0 0 0.00
3.07 2.88 2.30
BREAK DOWN ANALYSIS
DELAY HRS HRS 30
3.07
(0.43%)
2.88
(0.40%)
2.30
(0.32%)
8.25 0.38
PROCESS HRS 7.44
0.57
(0.08%)
2.23
(0.31%)
1.63
(0.23%)
4.43 0.21
MECH HRS 7.44
1.23
(0.17%)
0.12
(0.02%)
0 1.35 0.06
ELECT HRS 7.44
0.92
(0.13%)
0.20
(0.03%)
0.67
(0.09%)
1.79 0.08
RMP HRS 7.44
0.35
(0.05)
0.33
(0.05%)
0 0.00 0.03
POWER HRS 7.44 0 0 0 0.0 0.00
Sl no PARTICULARS TARGET MARKS
OBTAINE
D
MARKS
S.NO.
1 QUANTITY MT/DAY 500/DAY 30 30
Fe(m)%
77% min to 80%
max
5 2
CUSTOMER FEED BACK:SMS
2
QUALITY
Fe(m)%
max
5 2
Fe(t)%
86% min to 88%
max
10 3
-1% in DRI
FINES
20% max 10 10
S%
0.02% min to
0.03% max
5 5
P% 0.080% max 5 5
C% 0.10% max 5 5
Qty. of fines 20% in total 20 20
3
CUSTOMER
SERVICE (%)
10 10
4
SATISFACTION
LEVEL
100 90
OPENNING GENERATION
DISPATCH
BACK LOG
BY PRODUCT INVENTORY
MATERIALS
O/P (MT) GEN (MT) DESP (MT) B/LOG (MT)
JUNE MAY JUNE MAY JUNE MAY JUNE MAY
CHAR COAL
LUMPS/FINES
16.87 36.59 7010 6502 6334.99 6521.72 691.88 16.87
COAL FINES BY PASS 200 30 1615.73 2658.64 1615.73 2488.64 200 200
PELLET FINES BY PASS 300 110 463.49 844.98 463.49 654.98 300 300
TOTAL 416.87 176.59 9089.27 9905.62 8414.21 9664.34 1191.88 416.87
OBJECTIVES TARGET ACTUAL ANALYSIS
House Keeping 3s 3s
3S :- 3S is well
maintained.
4s :- 48 Marks Achieved
Safety compliance is
Accident 0 0
Safety Audit
Compliance 100 % 100%
SAFETY & HOUSEKEEPING
Safety compliance is
done 100 %Elimination of
Identified Hazard 100% 100%
PPE usage 100% 100 %
Safety Committee
meeting compliance
of points
100% 100 %
HR Issue
Month Company Manpower Contract Manpower
April, 15 221/ Day 180 / Day
May, 15 221 / Day 182 / Day
June,15 221 / Day 182 / Day
Manpower shall be cut down further by 10 % in next 4 months.
Review of last month Plan (Thrust Area )
Review of Thrust area of last month :
1.Coal Shed sheeting is must before monsoon :
Completed.
2.Coal lifting from railway siding, 5 rakes is on
pipeline : Done it.pipeline : Done it.
3.Coal screening during monsoon : affected due to
heavy monsoon.
4.Maintain C/ Fe: Maintain 0.463
5.Safety : One but helmet safey his life.
(Thrust Area ) For Next Month
1. Manpower reduction.
2. Feed rate maintain as per the production plan.
3. Again C/ Fe Maintain < 0.463. Again C/ Fe Maintain < 0.46
4. Fe m Maintain 78 +
5. Safety : First priority.
THANKS

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DRI Plant Performance Report Summary

  • 1.
  • 2. SL NO PARTICULA RS TARGET ACHIEVED REMARKS 1 PRODUCTI ON 28830 26781 1.Kiln 1 Inlet cone Castable got damaged , 2. Air tube was broken resulting feed was cut- down from 21.4 to 19 Mt/ Hr. 3. Poor quality of Iron Ore fed to Kiln 4 2 OFF GRADE 6.5 7.77 K 1 : Off Grade gone 12 % due to coal throw problem DESKTOP PRESENTATION FOR THE MONTH OF JUNE-15 3 FEED RATE 21.40 20.49 Due to above reasons. 4 PLANT AVAILABILIT Y 99 99.62 5 POWER 67 68.42 6 Mz 90.5 90 7 ACCIDENT 0 0
  • 3. TARGET & PERFORMANCE:- Remarks Director was pleased with performance TARGET & PERFORMANCE:- Remarks Director was pleased with performance Pla n K1 K2 K4 Total Working days 93 28 29 28 85 Prod 292 50 9307 8976 8829 27112 Des -SMS -Out side - - - - 15749.16 9604.14 % Tgt 100 94.0 1 90.67 93.43 92.69 % Cap 100 95.3 1 91.92 90.41 92.55 REVIEW OF PREVIOUS MONTH’S MOM He suggested that for the further improvement in all the areas should be identified and action initiated as per requirement of IMS Current Status : We have initiated in following areas : Energy Conservation, Increase the Product Fe M 78 + He suggested that for the further improvement in all the areas should be identified and action initiated as per requirement of IMS Current Status : We have initiated in following areas : Energy Conservation, Increase the Product Fe M 78 +
  • 4. INPUT:- Remarks PELLET :-. Director expressed that all parameters of pellet are more or less ok except Fe(T). INPUT:- Remarks PELLET :-. Director expressed that all parameters of pellet are more or less ok except Fe(T). Plan Actual % Pellet receipt 42794 35550.11 83.07 Quality Fe(t) CCS AI TI +18 mm -4 mm 64 210 3 92.5 5 10 63.51 202 2.95 93.66 0 6.5 99 96.19 98.33 101.25 0 65 Unscreened % 0 14.25 REVIEW OF PREVIOUS MONTH’S MOM Director expressed that all parameters of pellet are more or less ok except Fe(T). Unless HG proportion in feed in pellet plant becomes viable, further Fet improvement will be increasingly difficult. Director also remarked that S.A. coal fines is posing a new major problem in production. He asked to Atto work out and calculate how to address this issue, He asked to make presentation on this next month Current Status :Analysis data incorporated in the presentation. Director expressed that all parameters of pellet are more or less ok except Fe(T). Unless HG proportion in feed in pellet plant becomes viable, further Fet improvement will be increasingly difficult. Director also remarked that S.A. coal fines is posing a new major problem in production. He asked to Atto work out and calculate how to address this issue, He asked to make presentation on this next month Current Status :Analysis data incorporated in the presentation.
  • 5. MAINTENANCE:- Remarks MAINTENANCE:- Remarks DESCRI PTION K1 K2 K4 Total % Calenda r hrs 744 744 744 2232 100 Running hrs 709.02 686.27 671.38 2066.67 92.49 S/D hrs 0 0 0 0 0 Delay% 4.71 7.76 9.75 165.33 7.51 Process 0.37 7.74 8.95 124.57 5.69 Mech 4.17 0 0.19 32.42 1.45 RMP 0 0 0 0 0 Elec 0.46 0 0.59 7.83 0.35 Others 0.03 0.02 0.022 0.51 0.02 REVIEW OF PREVIOUS MONTH’S MOM Director praised the team for good maintenance. However how and why preventive maintenance of support roller bearing was not identified should be looked into and suggested Current Status : Sir, PM was done during shutdown we have checked all points like clearance, Cage, lock plate , Inner and outer race, foreign material exc. Director praised the team for good maintenance. However how and why preventive maintenance of support roller bearing was not identified should be looked into and suggested Current Status : Sir, PM was done during shutdown we have checked all points like clearance, Cage, lock plate , Inner and outer race, foreign material exc.
  • 6. PROCESS REMARKS;- Director asked. However he expressed that opportunity for reducing C/Fe should continually be explored by further optimizing the process . We have scope for further reducing C/Fe PROCESS REMARKS;- Director asked. However he expressed that opportunity for reducing C/Fe should continually be explored by further optimizing the process . We have scope for further reducing C/Fe K1 K2 K4 T Feed /Hr 21.11 21.51 21.06 21.22 C/Fe 0.454 0.46 0.467 0.46 Kwh/ton 65.68 65.68 71.53 67.59 Campaig n life 76+ 90+ 127+ 97.67 REVIEW OF PREVIOUS MONTH’S MOM have scope for further reducing C/Fe Current Status : Sir C/ Fe is totally depend on coal FC and Coal Size our draw back is Coal Size we have used 60 % fines in injection Coal. have scope for further reducing C/Fe Current Status : Sir C/ Fe is totally depend on coal FC and Coal Size our draw back is Coal Size we have used 60 % fines in injection Coal.
  • 7. QUALITY:- Remarks Director pleased with performance. Off grade is under control . Non mag can further be brought down. QUALITY:- Remarks Director pleased with performance. Off grade is under control . Non mag can further be brought down. K1 K2 K4 T Off grd % 5.78 3.89 5.38 4.99 -1 mm % 13.51 13.22 13.02 13.25 Fem % 77.1 77.21 77.13 77.07 Fe(t) % 85.14 85.24 85.19 85.19 DM % 90.31 90.57 90.53 90.47 Gangue % 12.51 12.46 12.5 12.49 NM % 0.76 0.76 0.77 0.76 REVIEW OF PREVIOUS MONTH’S MOM Non mag can further be brought down. How to improve Fem level more consistency should be looked into. Marketing report says that from similar pellets others are able to get 78+ Fe m . This should be gone into detail and report submitted Current Status : Sir now we have also maintain 78 + Fem through out the month and given new specs to Marketing Department. Non mag can further be brought down. How to improve Fem level more consistency should be looked into. Marketing report says that from similar pellets others are able to get 78+ Fe m . This should be gone into detail and report submitted Current Status : Sir now we have also maintain 78 + Fem through out the month and given new specs to Marketing Department.
  • 8. Inventory :- Remarks Inventory of stores and spares should be looked into with more focus. Inventory :- Remarks Inventory of stores and spares should be looked into with more focus. Item Closing stock Consp/t ICC/T Pellet 1296 1.59 t/t Dolo mite 1209 40 kg/t DRI 1026 REVIEW OF PREVIOUS MONTH’S MOM more focus. Current Status : Detail is incorporated in the presentation. more focus. Current Status : Detail is incorporated in the presentation.
  • 9. SAFETY :- Remarks Director advised that accidents should be brought down to 0. SAFETY :- Remarks Director advised that accidents should be brought down to 0. Proce ss Maint Contract ors lab Total Reportable Accidents 0 0 0 0 Near miss 0 0 0 0 Minor 0 0 1 1 REVIEW OF PREVIOUS MONTH’S MOM Director advised that accidents should be brought down to 0. Hazard identification and corrective action is a must. The safety committee should deliberate on this aspect. Current Status : Unfortunately one accident occurs in RMP (Safety helmet save life ) Director advised that accidents should be brought down to 0. Hazard identification and corrective action is a must. The safety committee should deliberate on this aspect. Current Status : Unfortunately one accident occurs in RMP (Safety helmet save life )
  • 10. 5 S & SAFETY Remarks Director appreciated DRI maintaining 3S and keeping the flag flying. He asked that SID should initiate for 4S now. SID has introduced the IMS Business excellence model in SID and work is going on to achieve the award. Current status: 5 S & SAFETY Remarks Director appreciated DRI maintaining 3S and keeping the flag flying. He asked that SID should initiate for 4S now. SID has introduced the IMS Business excellence model in SID and work is going on to achieve the award. Current status: REVIEW OF PREVIOUS MONTH’S MOM Current status: Maintain 3s and got 48 marks in 4S (last mark 40 ) Current status: Maintain 3s and got 48 marks in 4S (last mark 40 )
  • 11. Thrust area for next month : 1. Coal Shed sheeting is must before monsoon. 2. Coal lifting from railway siding, 5 rakes is on pipeline. 3. Coal screening during monsoon. 4. Maintain C/ Fe 5. Safety Thrust area for next month : 1. Coal Shed sheeting is must before monsoon. 2. Coal lifting from railway siding, 5 rakes is on pipeline. 3. Coal screening during monsoon. 4. Maintain C/ Fe 5. Safety REVIEW OF PREVIOUS MONTH’S MOM 5. Safety Remarks Director advised that increase in cost due to high C/Fe to be considered in the slide on cost control. Current Status : C/Fe was maintain 0.463 5. Safety Remarks Director advised that increase in cost due to high C/Fe to be considered in the slide on cost control. Current Status : C/Fe was maintain 0.463
  • 12. KRAKRA COAL SIZING BIN LEVEL ABOVE 60% PELLET SIZING REHANDLING <5%
  • 13. TARGET ACTUAL ANALYSIS MATERIAL IN SURGE BIN 60% 60.67% Fines % was higher side due to excess moisture and 25 % material was directly fed to circuit due to dryer output is not meet our daily requirement. FEED COAL SIZE : – 4MM Max 12% 15.82% COURSE COAL SIZE : – 4MM Max 15% 35.34% PELLET SIZE : – 3 MM Max 3% 2.03% PELLET SIZE : + 18MM Max 5.0% 0 % Processing Raw Material Processing & Handling PARAMETER PLANNED ACTUAL ANALYSIS TOTAL PELLET RECEIVED FROM PELLET PLANT 43108 40417.60 PELLET DIRECT UNLOADING AT GROUND HOPPER 95% 98.41 % PELLET YARD UNLOADING 5 % 1.59% COAL DIRECT UNLOADING AT SHED 95% 100 % COAL DUMP OUTSIDE YARD 5% max 0 HANDLING (PELLET & COAL MOVEMENT)
  • 14. KRA PRODUCTION AS PER TARGET OFF GRADE <6.5% Mz 90.5 % C/Fe -0.48 %
  • 15. PARTICULARS UNIT PLANNED ACTUAL Analysis WORKING DAYS: (3 KILNS) NO 90 90 Kiln 1 condition was deteriorate due to excess fines carry over in feed as well as Injection coal . SHUT DOWN DAYS: (3 KILNS) NO 0 0 PRODUCTION MT 28830 26781 FEED RATE MT/HR 21.40 20.49 Production Planning & Review FEED RATE MT/HR 21.40 20.49 COAL FINES (GENERATED) MT 1658 1615 PELLET TON/MT 1.58 1.63 COAL TON/MT 1.10 1.18 POWER KWH/T 67 68.42 DOLOMITE KG/MT 40 55
  • 16. RAW MATERIAL CONSUMPTION RAW MATERIAL KILN-01 KILN-02 KILN-04 TOTAL PELLET 12224 15144 8993 35691 IRON ORE 0 - - 6209 I/O DUST 1148 - - 1148 COAL S.A 7204 8183 7695 23082 MT S.A 7204 8183 7695 23082 B GRADE FINES 40 0 0 40 D GRADE D&F GRADE 543 463 453 1459 E GRADE - - - - F GRADE 2145 2352 2578 7075 TOTAL COAL 9932 10998 10726 31656 DOLOMITE 406.3 390.66 572.84 1369.80 CHAR 2161 2515 2334 7010
  • 17. KILN - UNIT PLANNED / TARGET ACHIEVED DAYS 150 AVG last FY AVG. /TOTAL K-1(+ 76) K-2 ( + 90) K-4(+ 127) Analysis YIELD OF PELLET % 61.2 63.53 62.63 FEED RATE TON/HR 22 20.11 20.49 19.13 21.13 21.26 KILN-1,2 & 4 POWER REQUIRED KWH/T 67 70 68.42 67.56 70.10 OFF GRADE % <6.5 7.18 7.77 12.64 6.25 4.44 C/FE % 0.48 0.471 0.477 0.485 0.478 0.47 Production MT 28830 (9520+9879+ 9430) 26500 26781 8285 9489 9007
  • 18. KRA CUSTOMER SATISFACTION OFF GRADE LIQUIDIZATION TIMELY REPORTING TO CONCERN DEPT.
  • 19. PARAMETER PLANNED JUN-15 MAY-15 ANALYSIS QTY 43108 40417.60 35550.11 Fines Generation was fluctuated from 4 to 15 %, Moisture slightly increased.MOIST 0.5 - 2.5 2.52 (1.68-4.10) 1.85 (1.30-4.52) MAJOR INPUT REC: PELLET QUALITY ASSURANCE PLAN (1.68-4.10) (1.30-4.52) Fe(T) 63.8 - 64.5 63.92 (63.32-64.12) 63.51 (62.60-63.91) CCS 180 - 240 198 (168-226) 202 (170-226) TI 91 – 94 93.18 (90.26-94.30 93.66 (91.06-94.46) AI 2.5 – 3.5 3.09 (2.86-3.76) 2.95 (2.66-3.66) CD (-4MM)% 10 12.04 (6.30-44.51) 6.50 (5.35-11.09) ESP % 20 20.33 (14.79-38.3) 17.44 (13.6-20.86) YIELD% 62 62.63 62.88
  • 20. F GRADE TARGE T JUNE MAY ANALYSIS QUANTITY (MT) 5525 6958.97 1480 % MOISTUR E 8 9.85 6.93 % VOLATILE MATTER 25 23.52 20.16 % FIXED CARBON 25 24.71 23.05 - 04 MM 20 17.99 11.92 SHALE/ST ONE 5 12.1 9.45 F grade MAJOR INPUT REC: COAL QUALITY ASSURANCE PLAN SOUTH AFRICA TARGE T JUNE MAY ANALYSIS QUANTITY (MT) 21103 31776.83 13070.46 Moisture increased in SA rake it was up to 10 % % MOISTURE 7 7.92 7.69 % VOLATILE MATTER 25 24.12 23.20 % FIXED CARBON 53 51.61 51.41 - 04 MM 35 31.55 33.8 South African
  • 21. OUTPUT TARGET K1 K2 K4 OVERALL ANALYSIS PRIME % 93% 88.29 88.27 90.57 89.04 Pellet DRI Fe M maintain 78 + in K2 and K 4. Fe T of Pellet DRI also reaching 86 OFF GRADE 6.5% 12.64 6.25 4.44 7.78 FE(M) % 77% 76.6 78.01 79.09 77.75 FE(T)SPONG E% 86% 85.65 85.9 88.02 86.50 Mtz% 90.5% 89.43 90.81 89.85 89.88 FINSIHED PRODUCT also reaching 86 % Gangue was came down < 12 % Mtz% 90.5% 89.43 90.81 89.85 89.88 GANGUE% 12% 11.71 11.73 9.43 10.96 CARBON % 0.1% 0.07 0.08 0.10 0.08 CD (-4 MM)% 10 8.44 8.76 18.91 12.04 CD (-1 MM)% 20 12.98 13.03 16.9 14.30 N Mag % <1% S% 0.03% 0.026 0.026 0.027 0.026 PHOS % 0.08% 0.072 0.072 0.064 0.069
  • 22. Qty % 160 170 74.67 0.18 170 - 180 113.17 0.28 180 - 190 2456.31 6.08 190 - 200 23690.01 58.61 200 - 210 10504.77 25.99 210 -220 1964.03 4.86 220 Above 1614.64 3.99 Total 40417.60 100.00 Qty % 1.50 - 1.75 289.52 0.72 1.75 - 2.00 6314.31 15.62 2.00 - 2.25 4253.03 10.52 2.25 - 2.50 8643.57 21.39 2.50 & Above 20917.17 51.75 Total 40417.60 100.00 CCS Fe (T) REQUIRED – 180-230 kgf REQUIRED – 0.5 to 2.5 % QUANTITY % 63.20 - 63.49 74.67 0.18 MOIST PELLET QUALITY ANALYSIS QUANTIT Y % 2.75 - 2.99 11448.56 28.38 3.00 - 3.24 21930.63 54.36 3.25 - 3.49 6557.32 16.25 3.50 Above 406.42 1.01 Total 40342.93 100.00 QUANTITY % 92.74 BELOW 113.17 0.28 92.75 - 92.99 453.01 1.12 93.00 - 93.24 17258.81 42.78 93.25 -93.49 12047.99 29.86 93.50 -93.74 4088.45 10.13 93.75 -93.99 4047.29 10.03 94.00 ABOVE 2334.21 5.79 Total 40342.93 100.00 Ai Fe (T) REQUIRED – 2.5 to 3.5 % REQUIRED 63.8-64.5% REQUIRED 91 - 94% 63.20 - 63.49 74.67 0.18 63.50 - 63.79 3671.68 9.08 63.80 - 64.09 32039.07 79.27 64.10 & Above 4632.18 11.46 Total 40417.60 100.00 Ti
  • 23. PLANT AVAILABILITY-100 % ZERO ACCIDENT POLLUTION CONTROLPOLLUTION CONTROL COMPLAINCE OF MAINTAINANCE SCHEDULE CONSUMPTION & INVENTORY CONTROL
  • 24. S. No. Activity Planned Achieved Remarks for deviation 1 Plant availability (%) 100% 99.93% FY 14-15 -99.95% FY 15-16 – 99.48% (till month) 2 Delay Hrs 0 hrs. 1.35 Hrs FY 14-15 -0.94hrs FY 15-16 -11.50 hrs. 1.Girth Gear spring plate welding 2.SAF -9 replacement 3 Equipment Inspection (Total No. of Equipments) 1327 Nos 1327 MID REPORT : MECHANICAL RMP 358Nos. 358 Kiln – 1 283Nos. 283 Kiln - 2 290Nos. 290 Kiln - 4 340 Nos. 340 Pollution Control 56 Nos. 56 4 Preventive Maintenance/ Annual Maintenance(No. of Equipments) Nos. 39 K-1 – 1 no, K2 – 2 nos, K4 -11 nos, RMP- 25 nos, pollution- nil
  • 25. S. No. Activity Planned Achieved Remarks for deviation 5 Equipment Health A- Grade(MID Report, Process Parameter & Physical Inspection) 95% 95 A – 95 %, B – 5 %, C – 0% 6 Repair Plan as per Schedule 01 01 Repair plan of Kiln-2 CD Dedusting fan for health up gradation . MID REPORT : MECHANICAL 7 Maintenance cost (Rs./MT) 90 42.28 Average of F.Y. 2014-15 – Rs.98.38 Average of F.Y. 2015-16 – Rs.60.35(till month) 8 Inventory (Rs. Lacs) 65 92.16 Non-Moving – 6.69 Lacs Consumables – 23.17 Lacs Insured Items -62.30 Lacs 9 No. of Development Projects 1 1 Vibrating screen & Belt conveyor installation for PGP coal feeding . Target date July 20th 2015.
  • 26. S.NO. EQUIPMENT MID REPORT PHYSICAL INSPECTION PROCESS OBSERVATION HEALTH STATUS 1 KILN-1 COOLER MAIN DRIVE B A A B CRITICAL EQUIPMENT HEALTH REPORT 2 KILN-2 COOLER MAIN DRIVE B A A B 3 KILN-4 COOLER MAIN DRIVE B A A B 4 LOBE COMPRESSOR-3 KILN-2 B A A B 5 ESP ID FAN KILN-4 B A A B
  • 27. KRA POWER PLANT AVAILBILITY MAINTAINANCE SCHEDULE COMPLAINCE MAINTAIN POWER FACTOR SAFETY
  • 28. SR. NO. ACTIVITY PLANNED ACHIEVED REMARK 1 Maintenance Cost (Rs/Mt) 20 18.33 AVG. FY 2014-15 : 15.82 2 Preventive Inspection KILN - 1 & 2 752 752 KILN - 4 532 532 3 Annual Maintenance 15 15 * Kiln 1 :Kiln 1 :Kiln 1 :Kiln 1 : NCF C ooler I/L * Kiln 2 :* Kiln 2 :* Kiln 2 :* Kiln 2 : NCF kiln O/l ,CD dedusting fan * Kiln 4 :* Kiln 4 :* Kiln 4 :* Kiln 4 : Bagfilter - 1, CD-1A & 1B, CD 2B, CD - 3A &3B, Drum sep conv. motorsmotorsmotorsmotors overhauledoverhauledoverhauledoverhauled * RMP :* RMP :* RMP :* RMP : Sec crusher 2 I/O ,Lub pump crusher 3, GH VIB 1 &2 (New CHP), Mobery pump (PGP)------ motors overhauledmotors overhauledmotors overhauledmotors overhauled 4 Equipment health A grade (As per MID, physical inspection & process parameter) 95% 100%
  • 29. S. No. Activity Planned Achieved Remarks for deviation 5 Plant availability (%) 100 99.91 AVG. FY 2014-15 : 99.75 % 6 Delay Hrs (%) 0 0.09 AVG. FY 2014-15 : 0.25 % 7 Inventory (Rs. Lacs) 28 8 Major / Improvement work PLC UPGRADTION WORK IOF K1&2 IS UNDER PROGRESS Power Consumption (KWH/T) AVG. FY 2014-15 : 69.12 (K-1 & 2) 9 Power Consumption (KWH/T) AVG. FY 2014-15 : 69.12 (K-1 & 2) AVG. FY 2014-15 : 75.04 (K-4) KILN - 1 70 67.57 KILN - 2 KILN - 4 70 70.11
  • 30. KRA EFFECTIVE PLANNING PRODUCTION APPROVED AT NORM COST & QUALITY MAINTAIN PEOPLE DICIPLINE, HEALTH & SAFETY DEVELOP & TRAINED DIRECT REPORTING OFFICERS ENSURE COMPLAINCE OF SAFETY& ENVN. NORM
  • 31. PLANT AVAILABILITY DESCRIPTION UNIT TARGET K1 K2 K4 Total (hrs) % ANALYSIS CALENDER HRS HRS 720 720 720 720 2160 100 RUNNING- HRS HRS 716.96 (99.57%) 717.12 (99.60%) 717.7 (99.68%) 2151.75 99.62 S/D HRS HRS 0 0 0 0 0 0.00 3.07 2.88 2.30 BREAK DOWN ANALYSIS DELAY HRS HRS 30 3.07 (0.43%) 2.88 (0.40%) 2.30 (0.32%) 8.25 0.38 PROCESS HRS 7.44 0.57 (0.08%) 2.23 (0.31%) 1.63 (0.23%) 4.43 0.21 MECH HRS 7.44 1.23 (0.17%) 0.12 (0.02%) 0 1.35 0.06 ELECT HRS 7.44 0.92 (0.13%) 0.20 (0.03%) 0.67 (0.09%) 1.79 0.08 RMP HRS 7.44 0.35 (0.05) 0.33 (0.05%) 0 0.00 0.03 POWER HRS 7.44 0 0 0 0.0 0.00
  • 32. Sl no PARTICULARS TARGET MARKS OBTAINE D MARKS S.NO. 1 QUANTITY MT/DAY 500/DAY 30 30 Fe(m)% 77% min to 80% max 5 2 CUSTOMER FEED BACK:SMS 2 QUALITY Fe(m)% max 5 2 Fe(t)% 86% min to 88% max 10 3 -1% in DRI FINES 20% max 10 10 S% 0.02% min to 0.03% max 5 5 P% 0.080% max 5 5 C% 0.10% max 5 5 Qty. of fines 20% in total 20 20 3 CUSTOMER SERVICE (%) 10 10 4 SATISFACTION LEVEL 100 90
  • 33. OPENNING GENERATION DISPATCH BACK LOG BY PRODUCT INVENTORY MATERIALS O/P (MT) GEN (MT) DESP (MT) B/LOG (MT) JUNE MAY JUNE MAY JUNE MAY JUNE MAY CHAR COAL LUMPS/FINES 16.87 36.59 7010 6502 6334.99 6521.72 691.88 16.87 COAL FINES BY PASS 200 30 1615.73 2658.64 1615.73 2488.64 200 200 PELLET FINES BY PASS 300 110 463.49 844.98 463.49 654.98 300 300 TOTAL 416.87 176.59 9089.27 9905.62 8414.21 9664.34 1191.88 416.87
  • 34. OBJECTIVES TARGET ACTUAL ANALYSIS House Keeping 3s 3s 3S :- 3S is well maintained. 4s :- 48 Marks Achieved Safety compliance is Accident 0 0 Safety Audit Compliance 100 % 100% SAFETY & HOUSEKEEPING Safety compliance is done 100 %Elimination of Identified Hazard 100% 100% PPE usage 100% 100 % Safety Committee meeting compliance of points 100% 100 %
  • 35. HR Issue Month Company Manpower Contract Manpower April, 15 221/ Day 180 / Day May, 15 221 / Day 182 / Day June,15 221 / Day 182 / Day Manpower shall be cut down further by 10 % in next 4 months.
  • 36. Review of last month Plan (Thrust Area ) Review of Thrust area of last month : 1.Coal Shed sheeting is must before monsoon : Completed. 2.Coal lifting from railway siding, 5 rakes is on pipeline : Done it.pipeline : Done it. 3.Coal screening during monsoon : affected due to heavy monsoon. 4.Maintain C/ Fe: Maintain 0.463 5.Safety : One but helmet safey his life.
  • 37. (Thrust Area ) For Next Month 1. Manpower reduction. 2. Feed rate maintain as per the production plan. 3. Again C/ Fe Maintain < 0.463. Again C/ Fe Maintain < 0.46 4. Fe m Maintain 78 + 5. Safety : First priority.
  • 38.