Finishing Manual Chaity Group.pdf

2/9/2023
Md. Mizanur Rahman
AGM (Fabrics Finishing & Quality)
Email: mizan.finishing@chaitycomposite.com
Cell: +880 1911 309216
Presented:-
Fabrics Finishing Manual
Chaity Composite Ltd

1 | P a g e C h a i t y G r o u p
Page 1 of 83 Md Mizanur Rahman AGM (Fabrics Finishing)
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m~wPcÎÑ Index
1. Introduction Page -1
2. Finishing Process Flow Chart -4
3. Topic - Finishing -5
4. Finishing SOP -6
5. Daily Work Schedule -7
6. Organogram -8
7. Finishing Machine -9
8. Job Responsibility
a. AGM (Md Mizanur Rahman) -10
b. Senior Manager (Md Kamal Hossain) -11
c. Manager (Md Humayan Kobir) -12
d. Shift Supervisor -13
e. Shift In-charge (Stenter) -13
f. Shift Supervisor (Compactor) -14
g. In charge Brush -14
h. Stenter m/c’s Operator -15
9. Buyer (customer) & Merchandiser -16
10. Heat Set -17
11. Heat Set SOP -18
12. Procedure of Fabrics Delivery -19
13. Delivery authority Responsible person -21
14. Working Procedure (SOP) -22
15. Finishing Machines introduce
A. Slitting Machine -24
B. Stenter Machine -26
C. Open width Compactor (Lafer) -28
D. Sueding Machine -30
E. Brush Machine -32
F. Combing Machine -34
G. Shearing Machine -36
H. Biancalani -38
I. Hydro Extractor -40
J. Trolley Management -42
K. Shade Check Management -43
L. Quality Management -43
M. Quality Policy English -44
N. Roll Management (Process Loss Control -46
O. Spirality Control -48
16. Production Calculation -50
17. Factory Closing Preparation/Bangla -51
18. Chemical Use procedure/ Bangla -52
19. pH -54
20. Phenolic Yellowing Control -54
21. Store Management -55

22. Heat Set Parameter -56
23. Test process Approximate -57
24. Fabrication Wise SOP -58
25. Preventive Maintenance Schedule -59
26. Fabrication wise Stenter m/c set up -60
27. Compactor M/c Set up -61
28. Finishing Packing Poly size -62
29. Four point system -63
30. Skills Development analysis -65
31. Finishing Floor status format -66
32. Finishing Chemical -67
33. Process Loss Control -68
34. Fleece Fabrics Finishing Process -69
35. Polyester Fabrics Heat set -70
36. Challenge in Lithe Group -71
37. Production Increase -74
38. Report format -74
39. AOP Finishing Process Flow Chart -75
40. AOP Finishing Organogram -76
41. AOP Finishing SOP -77
42. SOP daily work in finishing -78
43. Sub contract SOP -80
44. Wet Rub improver Cost calculation -81
45. Wicking Finish Chemical cost -82
46. Water Repellent Cost -83
47. End -83

Dyeing
Open Tube
Slitting Squeezer
Stenter Dryer
Calender
Sueding Brush
Tube Tex
Stenter
Compactor
Inspection
Store
Famkam Dyeing Ltd
Lithe Group
Dyeing Finishing Departmnt

Finishing:
The process by which the appearance and quality of the fabrics is improved is called
fabric finishing. Finishing process is done for improving its appearance, feel or other
properties. This process also increases its serviceability. It is usually the last stage of
fabric processing. Finishing is also called beautification process of fabric.
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wdwbwms e‡j| †U·UvBj wdwbwms †K weDwUwkbvI ejv n‡q _v‡K|
1. The Objectives of Textile Finishing are given below:-
1. To improve the attractiveness and service ability of the textile materials.
2. To accentuate/inhibit some natural characteristics on the textile materials such as
softening, de-lecturing, brightening etc.
3. To change the surface characteristics of textile materials.
4. To impart new characteristics/properties of textile materials such as flame retardant,
water repellent or water proof finishes.
5. To increase life and durability of textile materials.
6. To set the fabric, so that it can be maintained its shape and structure.
7. To set the chemicals into the textile materials.
8. To meet up specific end uses.
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Finishing Picture (SOP)-

Organogram of Dyeing Finishing

SL M/c Brand Orgin Capacity Unit Width Total Capacity
1 Stenter-1 Chmber-8 Bruckner Germany 12 1 106 inch
2 Stenter-2 Chamber-8 LK & LN Taiwan 12 2 106 inch
3 Stenter-3 Chamber-10 LK & LN Taiwan 16 1 106 inch
4 Stenter-5 Chamber-10 EFFE Turkey 16 1 100 Inch
5 Open Compactor Lafer Italy 12 1 102 inch
6 Open Compactor Ferraro Italy 12 1 102 inch
7 Open Compactor Ferraro Italy 12 1 102 inch
8 Brush Mario Crosta Italy 6 2 96 Inch 12
9 Brush Yunthu Chian 10 6 96 Inch 10
10 Sueding Lafer Italy 6 1 96 Inch 6
11 Shearing Lafer Italy 8 1 96 Inch 8
12 Combing Yunthu Chian 10 1 96 Inch 10
13 Tumble Dryer Peacock Taiwan 2 2 4
14 Slitting & De-watering Bianco Italy 14 3
15 Slitting Bianco Italy 14 1
16 Slitting Bianco Italy 14 1
17 Biancalani Relex Dry Italy 5 1 5
SL M/c Brand Orgin Capacity Width Total Capacity
1 Stenter-1 Chmber-10 EHWHA Korea 16 100 inch 16
2 Loop Steamer Salvade Italy 10 90 inch 10
3 Open Compactor (AOP) Ferraro Italy 12 102 inch 12
All Over Print
Chaity Group
Dyeing Finishing Departmnt
68
36
70

Job Responsibility:
Md Mizanur Rahman- AGM (Fabrics Finishing & Quality)
Responsibility- Department
Specially- Product Development, Heat Set, People Skill Develoment
1. Planning & Monitoring of Production Target in the Department
2. Ensure that the Quality Standard is being met by Forecasting & reviewing the
result.
3. Control finishing parameter during bulk production on the basis of standard
technical method
4. Ensure product execution through pre-production meeting with Merchandisers
and QA team to provide service right time with right quality to customers.
5. Develop Discipline, by implementing the Rules & Regulation in Department.
6. Ensure acceptable Quality level (AQL) in textile manner.
7. Give a continuous guidance to the Executive, along with others for target fabric
specification.
8. Supervision constantly to knitting parameter as per standard.
9. Give the full support the Research & Development Department.
10.Make a continuous study of work improvement & give report to the higher
authority.
11.Response & act in the customer complain & query.
12.Ensure that all safety followed by the team.
13.Continuously study the Cost saving of the Department.
14.Enthusiastic to wastage utilization.
15.Train up operators make the multiskill operators by continues Training
16.Optimize Manpower Utilization.
17.Worker Turnover & Absenteeism control as per Plan.
18.Skill Development in the Floor.
19.Ensure that all Lab test Report (Physical) are recorded.
20.Follow the concept of Top Management.
21.Regularly held a meeting to all people once in a week/ Time to time.
22. Co-ordination with all departments all quality parameter inform time to time all
department.
23.Check the hold fabric & give decision quickly.

Job Responsibility:
Md Kamal Hossain.
Senior Manager
Responsibility -Production & Program
1. Planning & Monitoring of Production Target in dyeing Finishing
2. Ensure Production Every m/c as per Target with Customer requirement
3. Ensure proper maintenance of all machines by Maintenance
department as and when required.
4. As per plan should be complete within the time.
5. Ensure the process within as per set SOP.
6. Co-ordinate and ensure the department's machinery and equipment
are maintained to optimal levels of operation.
7. Responsible for using set principles and operating practices to
establish, maintain and improve the production process.
8. Develop Discipline, by implementing the Rules &Regulation in
Department.
9. Ensure on time Delivery and With right Quality
10. Ensure that all safety followed by the team.
11. Enthusiastic to wastage utilization.
12. Ensure that all Lab test Report (Physical) are recorded.
13. Follow the concept of Top Management.
14. Check the hold fabric & give decision quickly.

Job Responsibility:
Md. Humayen Kobir.
Manager
Responsibility- Heat Set & Delivery within peocess loss as requirement
1. Planning & Monitoring of Delivery Target with ensure required process loss.
2. Ensure that the Quality Standard is being met by Forecasting & reviewing the result.
3. Batch to batch process loss ensure with recorded rolls.
4. Ensure Any held up correction within the delivery plan date ( Within 24 hours)
5. Ensure the House Keeping as per required.
6. Ensure Heat Set Qulaity, creas Mark, GSM variation within Roll, & Roll to Rolls also
7. Check Grey Parameter, Yarn count, Dia & GSM, SL & Recorded.
8. Set up in M/c As per SOP
9. Ensure after Hest set GSM & Dia As per SOP
10.Ensure by Check wash GSM with Calculation
11.Fabricstion wise confirm SOP as per customer
12.Responsible to fabrics finishing form out side if needed.
13.Coordinate and ensure the department's machinery and equipment are
maintained to optimal levels of operation.
14.Ensure any unwanted rolls or fabrics don’t have in the floor.
15.Ensure on time Delivery with Accessoris & Calulation process loss.
16.Response & act in the customer complain & query.
17.Enthusiastic to wastage utilization.
18.Ensure that all Lab test Report (Physical) are recorded.
19.Follow the concept of Top Management.
20.Check the hold fabric & give decision quickly.

Job Responsibility:
Shrift Supervisor
Responsibility- Wet fabrics (Slitting)
1. Monitoring & Ensure of Production Target.
2. Ensure all rolls are available with ERP number
3. Ensure Accessories (Rib, Piping & Collar Cuffe) on time Finish with Batch
4. To check sensitive parameters of different machines for quality dyeing.
5. Selection of proper recipe for quality production.
6. Fabrics feeding in every stenter m/c’s as per planning with Quality parameter.
7. Ensure 1st in & 1st out procedure.
8. Fabrics yellow spot & Band line avoid
9. Every day at morning within 9:00 AM must be send production report by Whatsapp.
10. Have to confirm Batch to batch Same parameter as per set SOP
11. Ensure Quality Concept (Without QC Comments Fabrics don’t Started the Process)
12. Given guide line to Supervisor to Operator.
14. Reduce Wastage percentage
Shift In-Charge
Responsibility- (Stenter)
1. Monitoring & Ensure of Production Target with Quality.
2. Ensure production target as per plan.
3. Ensure the Quality Standard proper Width 1 inch GSM 5%
4. Ensure & Control on process loss. By count rolls
5. Ensure Accessories with Match & finish within the time.
6. Given guide line to Supervisor to Operator.
8. Ensure Finish Fabrics on the Plate or Store/ With poly pack
9. Ensure Without Proper information Fabrics Not Available in the Floor
10.Reduce Wastage percentage & Held up %
11.Before leaving the working place must be peoduction send by whatsapp.
12. Alwase keep clean the Machine as per SOP
13.Ensure on time Delivery with proper Quality

Shift Supervisor (Compactor)
Responsibility- All Compactor
1. Monitoring & Ensure of Production Target with Quality as per coustomer.
2. Ensure the Quality Standard proper Width 1 inch GSM 5%
3. Ensure & Control on process loss with rolls count.
4. Ensure Accessories (Rib, Piping & collar cuffe) finish with Batch
5. Given guide line to Operator.
7. Ensure Finish Fabrics on the Poly pack
8. Ensure Without Proper information Fabrics Not Available in the Floor
9. Reduce Wastage percentage & Held up %
10.Before leaving the working place must be peoduction send by whatsapp.
11.Alwase keep clean the Machine as per SOP.
12.Ensure on time Delivery with proper Quality
Jobayer Hossain
Responsibility-Incharge (Brush Floor)
1. Ensure quality standard available.
2. Check fabrics quality comments from batch card (Shade & Hole, line mark)
3. Ensure the process (Brush Ligh or Full, Sueding Shearing)
4. Ensure as per customer quality.
5. Keep recort before process & after process
6. Check any hole, line mark, Sinker mark.
Sample Responsible:
1. Check Batch card & Follow instaction
2. Any special process taken decision responsible person
3. Color to color separate finish
4. Hand feel ensure as per custiomer requirement
5. Avoid dirty spot & softener spots
6. After stenter ensure quality stander.
7. Given fabrics one meter for test propuse
8. Confirm test result then compact
9. After compact all parameter okay then handover to quality department

Stenter Machine Operator-
A. Take over & Hand over to M/c what about present condition
B. Take over information also Handover
C. Ensure Standard Operationg Procedure (SOP)
D. Ensure Quality from QAD section.
E. Before start the batch, take all information what about condition of Fabrics Quality
F. Check the Quality report what about Finish yesterday
G. Minimum three Batch keep to the Ready
H. Follow Supervisor Concept
I. Timely Clean the Machine
J. Fulfil the Production Target with Quality
K. Ensure the Standard Quality (width & GSM)
L. keep the Clean in your area
M. Fulfil all information in the Batch Card
N. Every Batch must be confirm with information
O. Fulfil the buyer Quality Requirement
P. Every Batch maintained the Time
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Buyer wise Marchindiser & Marketing Person

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Heat Set procedure
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Procedure of Delivery (sop)-1
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
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2. Without Rib/Single Jersey/ Back neck tap, don’t delivery.
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3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should be check as buyer
requirement.
‡Kvb g¨vRvi‡g›U Bmy _vK‡j, †hgb Kjvi Kvd, ÷vBc _vK‡j Aek¨B evqvi Gi mvwn`vi mv‡_ †`L‡Z n‡e|
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls & Ensure Acceptable
tolerance,
wj‡Wj evqv‡I BbjvBb †dweªK‡mi wel‡q Aek¨B mZ©KZv Aej¤^b Ki‡Z n‡e, 3-4 †ivj †_‡K wms‡KR †PK Ki‡Z n‡e,
†Uó †hb h_vh_ fv‡e m¤ú~Y© nq|
5. Width ± 1”, More than need to Approval from Related Person. Also inform to cutting
department.
cÖ¯Í(Wvqv) 1 BwÂ Kg †ewk n‡j Pj‡e, Gi †ewk n‡j mskøó e¨w³i mv‡_ Av‡jvPbv Ki‡Z n‡e Ges c¨vUvY© GWRvó Ki‡Z
n‡e|
6. Cotton Fabrics GSM ±5% & Lycra Minus 7% & Plus 3% Accepted in fabrics stage, others then
don’t delivery.
KUb †dweªK‡mi Rb¨ 5% Kg †ewk n‡j Pj‡e Ges j¨vKovi wel‡q 7% Kg, 3% †ewk n‡j Pj‡e, Gi e¨wZµg n‡j
†Wwjfvix n‡e bv|
7. Shrinkage issue not consider & Spirality also out of tolanerance.
wms‡KR Ges UzBw÷s Gi wel‡q ‡Kvb KbwmWvi bvB|
8. Before Delivery must be Re-check by Shift In-charge, Width, GSM, Shrinkage delivery report with
Batch information or booking sheet.
‡Wwjfvixi c~‡e© Aek¨B wkÞ BbPvR© Gi gva¨‡g AveviI †PK K‡i wb‡Z n‡e, †dweªKm eywKs Gi mv‡_|
9. 1st Batch Shade check & crosses check for confirmation.
cÖ_g e¨vP †mW †PK wcwc/ Kbcv‡g©k‡bi mv‡_/ j¨v‡ei mv‡_|
10. All Approved shade must be keeping before dyeing from related Merchandiser
me Gc‡ivfvj †mW WvBs ïiæ nevi c~‡e©B †KvqvwjwU wWcv‡U©g¨v‡›U G‡b ivL‡Z n‡e mskøó gv‡P©›UvBRvi †_‡K|
11. All shade check two person avoid the wrong decision. (Keep sign)
me †mW `yBR‡b GKmv‡_ †`L‡Z n‡e, fzj Gov‡bvi Rb¨|
12. 1st Batch check with Booking All information, like width, GSM, Accessories & Shade Reference.
cÖ_g e¨vP †Wwjfvix †Ìqvi c~‡e© eywKs Gi mv‡_ †`‡L wb‡Z n‡e, Avbymv½xK wK wK Av‡Q|
13. Every day at 1st All delivered batches should be showing to Responsible person & take Sign
cÖwZw`b cÖ_‡gB †Wwjfvix †Ìqv e¨vPØq mskøó `vwqZ¡ cÖvß e¨w³ †PK Ki‡e Ges mvBb w`‡eb|
14. Unacceptable Issue don’t delivery & Discuss with Relative Merchandiser.
†Wwjfvix Dc‡hvMx bq Ggb †Kvb †dweªKm †Wwjfvix w`‡Z n‡j mskøó gv‡P©›UvBRvi Gi mv‡_ Av‡jvPbv Ki‡Z n‡e|
15. If any problematic fabrics need to delivery must be write down in top of the inspection report.
‡Kvb mgm¨vi †dweªKm hw` †Wwjfvix w`‡Z nq, Aek¨B B‡Ý‡cKkb wi‡cv‡U© wj‡L ivL‡Z n‡e|
We have committed good quality fabrics delivery which is customer Requirement
Avgiv cÖwZÁvä, fvj †KvqvwjwUi †dweªKm †Wwjfvix †è, hvnv Kvógv‡ii Pvwn`v|

Procedure of Fabrics Delivery-2
1. At 1st Check Booking, confirm Shade, Width & GSM also accessories instruction
cÖ_‡gB eywKs †PK K‡i, wbwð©Z n‡Z n‡e, †mW, Wvqv Ges wRGmGg I †Kvb Avbymv½xK Av‡Q?
2. Width acceptable ±1” & GSM ±5% from Requirement.
cÖ¯Í 1 BwÂ Kg †ewk MÖnY †hvM¨ Ges wRGmGg 5% Kg †ewk evqv‡ii Pvwn`vi †_‡K|
3. Shrinkage Length -5% Width -7% ,Spirality 5% , Slanted 5%, Bowing 5% (As per Customer)
wms‡KR j¨vš’ -5%, cÖ¯Í -7% UzBó 5%, mvjv‡›UW 5%, ‡evwqs 5% MÖnY †hvM¨|
4. Process loss- Excess loss don’t delivered, Inform to Planning department
cÖ‡mm jm †ewk n‡j, cøvwbs wWcvU©‡g›U‡K Rvbv‡Z n‡e|
5. Measurable part, Stripe, Collar & Cuff Check properly & confirm from Booking
‡Kvb g¨vRvi‡g›U Bmy _vK‡j, †hgb Kjvi Kvd, ÷vBc _vK‡j Aek¨B evqvi Gi mvwn`vi mv‡_ †`L‡Z n‡e|
6. 1st Batch Everything check with Booking & must be sign in document
cÖ_g e¨vP me wKQyB eywKs Gi mv‡_ †`L‡Z n‡e Ges †Wwjfvix KvM‡R mvBb Ki‡Z n‡e|
7. Without test result fabrics don’t delivered, if needed inform to Garment & Related Merchandiser then
can delivery
‡Kvb †Uó Qvov †Kvb †dweªKm †Wwjfvix hv‡e bv, hw` †Wwjfvix w`‡Z nq, Aek¨B mskøó KvwUs g¨v‡bRvi Ges gv‡P©›UvBRvi Gi mv‡_
Av‡jvPbv K‡i w`‡Z n‡e|
8. Without Accessories (Rib, piping Caller & Cuff) don’t delivery, If needed inform to Garment & Related
Merchandiser then can delivery
‡Kvb Avbymv½xK hw` ixe, Kjvi Kvd (hw` _v‡K) †dweªKm †Wwjfvix hv‡e bv, hw` †Wwjfvix w`‡Z nq, Aek¨B mskøó KvwUs g¨v‡bRvi
I gv‡P©›UvBRvi Gi mv‡_ Av‡jvPbv K‡i w`‡Z n‡e|
9. Inline fabrics Shrinkage Check minimum 5 Rolls & Required test should be Acceptable range.
wj‡Wj Gi BbjvBb †dweªKm Gi wms‡KR †PK Ki‡Z n‡e 5 †ivj †_‡K Ges †Uó †iRvë Aek¨B MÖnY †hvM¨ chv©‡q n‡q _v‡K|
10. All Approval Shade Take Related Merchandiser, 1st Batch cross check with Related Person
me ai‡bi G‡cÖvfvj †mW mskøó gv‡P©›UvBRvi †_‡K Avb‡Z n‡e Ges cÖ_g e¨vP µm †PK K‡iZ n‡e mskøó e¨w³|
11. Every day at morning Night Shift finished batches report showing to Responsible person & Take sign
cÖwZw`b cÖ_‡gB bvBU wk‡Þ †Wwjfvix †`Iqv e¨vPØq mskøó `vwqZ¡ cÖvß e¨w³ †PK Ki‡e Ges mvBb w`‡eb|
12. No have any urgency in Quality area, Fulfill the Quality requirement then delivery
‡KvqvwjwUi wel‡q †Kvb Av‡R›U©wm bvB, evhv‡ii Pvwn`v c~Y© n‡jB †Wwjfvix hv‡e|
13. Any quality issue 1st confirm from Quality department then discuss with Related Department & also inform
Related Merchandiser
‡hB †Kvb †KvqvwjwU Bmy, cÖ_‡gB wbwð©Z Ki‡e †KvqvwjwU wWcv‡g©›U, Zvi c‡i cÖ‡qvRb n‡j, mskøó wWcv‡g©›U Ges mskøó gv‡P©›UvBRvi
†K Rvbv‡Z n‡e|
14. Every day Not Ok List review & Give to Related Department & Merchandiser also take receiving sign
cÖwZw`b bU I‡K †dweªKm mg~n c~bivq †`_‡e Ges mskøó wWcv‡g©›U I mskøó gv‡P©›UvBRvi †K wj÷ w`‡Z n‡e|
15. Any not ok issue, if not take corrective action on time then give to reminder
‡hB †Kvb †KvqvwjwU Bmy, hw` wbw`©ó mg‡qi g‡a¨ Kv‡iKkb bv Kiv nq, c~bivq Rvbv‡Z n‡e|
16. Any not ok issue, if needed to discuss with Related Merchandiser, Production person must be discuss as
technical view. If possible to take approval must be take sign
‡hB †Kvb †KvqvwjwU Bmy, hw` mskøó wWcv‡g©›U I mskøó gv‡P©›UvBRvi Gi mv‡_ Av‡jvPbv K‡i, †Kvb †UKwbK¨vj wm×všÍ wb‡Z nq,
Aek¨B mskøó ¯^vÿi wb‡Z n‡e|
17. If Problematic fabrics needed to delivery must be inform to-
hw` †Kvb mgm¨vi †dweªKm †Wwjfvix w`‡Z nq, Aek¨B wb‡¤œi e¨w³ Ø‡qi mv‡_ Av‡jvPbv K‡i, w`‡Z n‡e-
a. Related Merchandiser
b. Garments Cutting & Quality Manager
c. Write down in the inspection report
B‡Ý‡cKkb wi‡cv‡U wj‡L ivL‡Z n‡e|
We are Committed, We will Fulfill the Customer Quality Requirement
Avgiv cÖwZÁvä, fvj †KvqvwjwUi †dweªKm †Wwjfvix †`e, hvnv Kvógv‡ii Pvwn`v|

Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage, Accessories ( Rib, Collar &
Cuff, Piping, Back neck tap with Measurement)- Confirm from Online In-charge & Executive
(Shade)
evqv‡ii Pvwn`v Abyhvqx Wvqv, wRGmGg, †mW, wms‡KR, Avbymv½xK ixe, Kjvi, Kvd, e¨vK b¨vK †Uc Ges gvcvi †Kvb Bm~ _vK‡j
wkÞ BbPvR© Ges †mW †`‡L Ggb e¨w³ †_‡K wbwð©Z n‡Z n‡e|
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)- confirm from Physical Lab
Manager
‡Uó wel‡q j¨ve g¨v‡bRvi †_‡K wbwð©Z n‡Z n‡e Ges mvBb wb‡q ivL‡Z n‡e|
3. Fulfill the Buyer Requirement then possible to Delivered
evqv‡ii Pvwn`v Abyhvqx cwic~Y© n‡j †Wwjfvix †Ìqv hv‡e-
i. GSM- 4-6% Low from Required, plus side max 2% average below from requirement
wRGmGg 4-6% Kg Ges 2% †ewk n‡j †Wwjfvix †Ìqv hv‡e|
ii. Shrinkage L-4% W-7% Spirality 5%
wms‡KR j¨vš’ -4% I cÖ¯Í -7% UzBó 5%
iii. Width ±1 inch
cÖ¯Í 1 BwÂ Kg/ †ewk
iv. Test as Buyer Requirement
‡Uó †iRvë evqv‡ii Pvwn`v Ab~hvqx
v. Angle 5% from width wise
cÖ¯Í eivei 5% Gb‡Mj n‡j Pj‡e|
vi. Bowing 5% from width wise
cÖ¯Í eivei ‡eŠwqs 5% n‡j Pj‡e|
4. Any problematic fabrics Approved by below authorization person –
‡Kvb mgm¨vi †dweªKm mskøó e¨w³i ¯^vÿi G †Wwjfvix w`‡Z cvi‡e-
i. GSM, Width & Shrinkage (Cotton) - Knitting GM & Manager, Finishing AGM & Manager
with Sign.
wRGmGg, cÖ¯Í, wms‡KR (KUb)- bxwUs wRGg, g¨v‡bRvi Ges wdwbwks GwRGg I g¨v‡bRvi
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM & Manager with Sign
wRGmGg, cÖ¯Í, wms‡KR (j¨vKov †dweªKm)- wdwbwks GwRGg I g¨v‡bRvi
iii. Shade, Uneven, Hairiness- GM(Dyeing) with sign
‡mW, Avb-B‡eb, †nqvix- WvBs wRGg
iv. Test (Color Fastness, Pilling, Rubbing)- GM(Dyeing), also Physical Lab Manager with
sign, ‡Uó (Kvjvi dvó‡bm, wcwjs, ivwes- WvBs wRGg Ges j¨ve g¨v‡bRvi
5. Over all if take Responsibility Related Merchandiser then we can delivered any kind of
problems fabrics but need to take sign.
me wel‡q, mskøó gv‡m›UvBRvi `vwqZ¡ wb‡q †Wwjfvix wb‡Z cvi‡e Ges mvBb wb‡Z cvi‡e|
6. Any person if given the approval then we send mail to related person in the department
‡hB †Kvb e¨w³ `vwqZ¡ wb‡q †Wwjfvix wb‡Z PvB‡j, †gBj w`‡q wbwð©Z K‡i wb‡Z n‡e|
7. Without proper inspection not a single kg fabrics deliverey.
‡Kvb MÖnb‡hvM¨ B‡Ý‡cKkb Qvov GK‡KwR †dweªKmI †Wwjfvix †Ìqv hv‡e bv|

Fabrics Finishing Section
Working Procedure (SOP)
1. Confirm the Shade, Test Result from Quality Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv,
wbwð©Z n‡Z n‡e|
2. Any special Requirement, (Brush/Suecding & Any Chemical Finish) ‡Kvb †¯úkvj
wdwbwms cÖ‡mm Av‡Q wK bv,( eªvku / myBwWs, K¨vwg‡Kj wdwbk)
3. Check the batch card, accessories practically available or not, e¨vP Kv‡W© †Kvb G‡mvPwiR ixe,
Kjvi Kvc _vK‡j, Zvnv wbwðZ Ki‡Z n‡e,
4. Width Plus/ Minus or Variation& GSM Plus/minus stop the process until inform the
Related department, cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡j, cÖ‡mm eÜ _vK‡e,
5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb G‡mvPwiR
ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e|
6. After stenter also confirm the shade & Quality from Qualit department by online QC. †mW
Ges †Kvqv‡jwU wVK Av‡Q wK bv, †`L‡Z n‡e Ges †Kvqv‡jwU wWcvU‡g›U †_‡K wbwð©Z n‡Z n‡e, Ab jvBb wKDwmi gva¨‡g|
7. If needed to adjust the Shade in Stenter, Make sure Padder pressure & Softener % also
temperature adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷¨v›Uvi †gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk K‡i
†mW wVK Ki‡Z n‡i|
8. Width & GSM less then as per requirement, width Plus +2” GSM 5 % minuse for
compaction, cÖ¯’ (Wvqv), +2 BwÃ Ges wRGmGg 7 †_‡K 5 % Kg ivL‡Z n‡e, hvnv‡Z †Kv‡¤ú± Gi c‡i wVK _v‡K|
9. Confirm the Hand feel as Customer Requirement, †dweªKm md&U n‡q‡Q wK bv, Kvógv‡ii MÖnb‡hvM¨Zv
Abyhvqx|
10.Confirm the accessories match with Body also follow Any measurement,ixe †evwW g¨vwPs
Av‡Q wK bv Ges †Kvb gvc (wiwcU) _vK‡j †`‡L wb‡Z n‡e|
11.Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 2 to 3% Less from
requirement, wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 BwÃ Ges wRGmGg 2 †_‡K 3 % Kg _vK‡Z cvi‡e|
12.After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq|
13.Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM Variation also
width, j¨vKiv †d«we· cÖwZ e¨vP Gi †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e, me
RvqMvq mgvb Av‡Q wK bv, me©”P 5-6 MÖvg ch©šÍ wWcv‡iÝ n‡j Pj‡e|
14.More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when the
finishing in the stenter machine please don’t give the any angle for Spirality control,
normally we are not face any Spirality issue if have double jersey & High GSM fabrics.
wms‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b
Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ ¯úvivB‡jwUi mgm¨v
nq bv|

15.Brush/Sueded fabrics 1
st
check Sinker mark visibility, if available must be infirm to
Knitting department, eªvku / myBwWs Kvc‡o cÖ_g †ivj cÖ‡mm K‡i, †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq wK
bv, _vK‡j wbwUs wWcvU©‡g›U †K Rvbv‡Z n‡e|
16.Any problematic fabrics within short time must be correction complete, (within 24
hours) wdwbwks Gi mgm¨vi Rb¨ †Kvb Kvco, AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e, (24 N›Uvi g‡a¨ wVK Ki‡Z n‡e)
17.When the Start any process must be confirm the quality standard, ‡Kvb cÖ‡mm ïiæ Kivi c~‡e©,
Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv, wbwð©Z n‡Z n‡e|
18. Problematic fabrics Correction within 24 hours (Shrinkage & GSM, Width) ‡Kvb Kvc‡o
mgm¨v (wms‡KR, wRGmGg, Wvqv) LvK‡j 24 N›Uvi g‡a¨ mgvavb Ki‡Z n‡e|
19. When will be Accessories Dry’s, body fabrics will be Finish also same time, hLb Kvco
ïKv‡bv n‡e, GKB mg‡q ixe, Kjvi Kvd I ïKv‡Z n‡e|
20. Any Issue like Process Loss, Shade & uneven within 24 hours will be handover to
related department. ‡Kvb wWcvUg¨v‡›Ui (WvBs bxwUs) mgm¨v n‡j, 24 N›Uvi g‡a¨ ‡diZ †Ìqv n‡e, wVK Kivi Rb¨|
21. Have to ensure Right First Time 90%, cÖ_g ev‡iB 90% Gi g‡Zv †Wwjevwi †Ìqvi Dchy³ Ki‡Z n‡e|
22. Single Process within 3 days & Double process (Sueding, Brush) Fabrics 5 days will be
delivery, wms‡Mj cÖ‡mm wZb w`b Ges Wvej cÖ‡mm (eªvk m~BwWs) Kvco cvP w`‡bi g‡a¨ †Wwjevwi w`‡Z n‡e|
23. Ensure the Bar Code & another Side Yellow Arrow Mark in Slitting Stage, if not got
stop the process. evi †KvW Ges ûj~` gv‡K©I (‡ivj gvwK©s) `vM Av‡Q wK bv wbwðZ Ki‡Z n‡e wmwjwUs Ae¯’vq, hw` bv
cvIqv hvq, Zvn‡j cª‡mm eÜ _vK‡e| e¨vP †mKkb‡K Rvbv‡Z n‡e|
24. Shift in-charge will be confirm the Quality, from first rolls. wkÞ BbPvR,© cÖ_g †ivj †_‡K wZb †ivj
ch©šÍ, wg‡k‡bi mvg‡b †_‡K, kZ fvM ‡Kvqv‡jwU wbwð©Z K‡iZ n‡e|
25. Negligence Zero Tolerance, ÿgvi A‡hvM¨ Aciva B‡”Q K‡i fzj Ki‡j|
26.Mainly Not consider any Quality issue, without ensure Quality Standard don’t delivery
any fabrics, †Kvqv‡jwU‡K me©”P ¸iƒZ¡ w`‡Z n‡e, †KvqvwjwU wbwð©Z bv n‡j †Kvb †dweªKm †Wwjfvwi‡Z †Ìqv hv‡e bv, †Kvb
cÖKv‡ii Qvo †bB †Kvqv‡jwU Bmy‡Z|
27.Transparence 100% kZ fvM mZZvi mv‡_ KvR Ki‡Z n‡e|

Slitting Machine: ‡hB †gwk‡bi mvnv‡h¨ wUDe Kvco‡K †K‡U I‡cb Kiv nq, ciewZ© cÖwµqvi Rb¨,
Zvnv‡K wmwjwUs †gwkb e‡j|
wmwjwUs †gwkb:
1. wUDe Kvco †K I‡cb Kiv nq| Open the Tube Fabrics
2. c¨vWv‡i mvnv‡h¨ Kvc‡oi cvwb AcmviY Kiv nq| Remove the water from Fabrics by
Padder
3. cvwbi †¯úªi gva¨‡g GbRvBg Wªvó `~I Kiv n‡q _v‡K| Remove Enzym dust by spy water
4. c¨vWvi _vK‡j K¨vwg‡KjI e¨envi Ki‡Z cvwi, If double padder available then we
can use chemical also

Batch Card
Check
Parameter
Manpower
Machine
Standard Operating Procedure
(Slitting Machine)
1) Needle drop _vK‡j, †jLv Av‡Q wK bv †`L‡Z n‡e?
2) ixe wUDe, Kjvi Kvd, Av‡Q wK bv †`L‡Z n‡e
3) we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv †`L‡Z n‡e,
2. Air & Water Pressure Av‡Q wK bv †`K‡Z n‡e|
3. Dust remove Ki‡Z cvwb ‡¯ú Ki‡Z n‡e|
1. c¨vWvi †cªmvi 2-3 Gi g‡a¨ _vK‡e,
2. ‡gwk‡bi w¯úªW 60-80
3. 150 wRGmGg Gi wb‡P wb‡Wj jvBb _vK‡e bv,
4. Kvc‡oi †Ubkb †ewk †`Iqv hv‡e bv|
1) Acv‡iUi 1 Rb
2) ‡njcvi 1 Rb
1. wb‡Wj jvBb AbyhvB KvUv n‡jv wKbv †`L‡Z n‡e|
2. c¨vWvi wµR Avm‡Z‡Q wKbv †`L‡Z n‡e|
3. GRvBg Wvó _vK‡j `yÕevi PvjvB‡Z n‡e|
Note: 140 wRGmGg †_‡K Dc‡ii Aek¨B wb‡Wj Wªc _vK‡e, Gi wb‡Pi wRGmGg †d«we· Gi UzBó wd« K‡i KvU‡Z
n‡e| e¨vP Gi mv‡_ wK wK accessories Av‡Q wbwð©Z Ki‡Z n‡e| †hB †Kvb mgm¨v cv‡e, mv‡_ mv‡_ wdwbwms
mycvifvBRvi †K Rvbv‡e|

(Stenter Machine)
Objective of Stenter:
A machine or apparatus for stretching or stentering fabrics. The purpose of
the stenter machine is to bringing the length and width to pre determine
dimensions and also for heat setting and it is used for applying finishing
chemicals and also shade variation is adjusted. The main function of the
stenter is to stretch the fabric widthwise and to recover the uniform width.
wK KvR K‡i ÷¨v›Uvi †gwk‡bi mvnv‡h¨:
1. Heat setting is done by the stenter for lycra fabric, synthetic and
blended fabric.
2. Width of the fabric is controlled by the stenter.
3. Finishing chemical apply on fabric by the stenter.
4. Loop of the knit fabric is controlled.
5. Moisture of the fabric is controlled by the stenter.
6. Spirility controlled by the stenter.
7. GSM of the fabric is controlled by stenter.
8. Fabric is dried by the stentering processs
9. Shrinkage property of the fabric is controlled.
10. Curing treatment for resin, water repellent fabric is done by the
stenter.

Manpower
Batch Card
Machine
Check
Parameter
(Stenter Machine)
1. ‡PK Ki‡Z n‡e wK Requirement Av‡Q
2. DIA, GSM, Stitch Length, Yarn Count ‡PK Ki‡Z n‡e
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv, †`L‡Z n‡e|
2. Air & Gas Pressure ‡Kgb Av‡Q
3. Temperature me evb©©©©v‡i mgvb _vK‡Z n‡e
1. Dia ‡`‡L width set Ki‡Z n‡e
2. Overfeed, PP, Under feed & Speed set Ki‡Z n‡e
3. Temperature Kvc‡oi MVb †`‡L set Ki‡Z n‡e
1. mvg‡b 1 Rb, Acv‡iU 1 Rb, wcQ‡b 1 Rb _vK‡Z n‡e|
2. Quality ‡`L‡Z & Fabrics feeding Gi Rb¨ 1 Rb
1. Width & GSM †`L‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K|
3. Hand feel, Quality issue wbwð©Z Ki‡Z n‡e me©”Q 5 iæ‡ji g‡a¨|
4. wKDwm wbwð©Z bv Ki‡j †Kvb Kvco †gwk‡b Pj‡e bv|
Note: 1. If suddenly machine stop please open the door otherwise may be caught the
fire. ‡gwkb nVvr eÜ n‡q †M‡j, mv‡_ mv‡_ †gwk‡bi `iRv Ly‡j w`‡Z n‡e, Zv bv n‡j Av¸b aivi m¤¢vebv _v‡K|
2. If you got width plus from required please inform the Supervisor, hw` cÖ‡qvR‡bi †ewk cÖ¯’ cvIqv
hvq, Zvn‡j mycvifvBRvi‡K Rvbv‡eb|
3. Every time keep the Filter clean, me mgq wdëvi cwi®‹vi ivL‡Z n‡e|
4. If caught the fire, stop the machine, blower also. Please don’t open the door. Keep the
mind, fire cannot Carrie on outside of the machine if you not open the door. hw` Av¸b a‡i
hvq, Zvn‡j †gwkb Ges eøyqvi mn eÜ K‡i w`‡Z n‡e, †gwk‡bi †P¤^v‡i `iRvI †Lvjv hv‡e bv, †Lqvj ivL‡Z n‡e, †gwk‡bi evwn‡i
hvnv‡Z Av¸b ‡h‡Z bv cv‡i|

(Compactor Machine)
The compacting machine is a knitted fabric shrinkage control machine,
which can compact the fabric in length wise direction, to provide over feed
to the fabric while processing in presence of steam and able to control the
shrinkage. In other words, this is a process of compacting the fabric in length
ways direction.
Function of Compactor Machine:
Compactor is important machine in knit fabric finishing process. There are a lot of
technical work which are done by compactor machine. The works are done by
compactor machine are pointed out below:
1. GSM control of the knitted fabric. For high GSM, overfeed is increased and fabric width
is decreased. For low GSM, overfeed is decreased and fabric width is increased.
2. Control shrinkage
3. Twisting control
4. Increase smoothness of fabric
Types of Compactor Machine:
Compactor machines are two types. They are-
1. Tubular compactor
2. Open compactor

Batch Card
Check
Manpower
Parameter
Machine
(Compactor Machine)
1. Kvógvi wK ai‡bi †Kvqv‡jwU Pv‡”Q †`L‡Z n‡e|
2. DIA, GSM, Shrinkage ‡Kgb Av‡Q
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv, †`L‡Z n‡e|
2. Air & Steam Pressure ‡Kgb Av‡Q 4 fvi jvM‡e|
3. ÷xg Temperature 110-120 jvM‡e|
1. wms‡KR †`‡L Width Set ‡mU Ki‡Z n‡e|
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1) wcQ‡b 1 Rb
2) Acv‡iUi 1 Rb
3) mvg‡b 1 Rb _vK‡Z n‡e|
1. Width, GSM, ‡PK Ki‡Z n‡e
2. Shade Ges Quality wbwð©Z Ki‡Z n‡e wKDwm †_‡K
3. Afvi K‡¤úKkb gvK© Av‡Q wK bv †`L‡Z n‡e|
4. iæj KvD›U K‡i, cÖ‡mm jm % wbwð©Z
Note: If suddenly machine stop please remove the fabrics which is inside of
Machine avoid the shade variation. ‡gwkb nVvr eÜ n‡q †M‡j, ‡gwk‡bi eøvs‡KUi wfZ‡i _vKv
Kvco †K‡U †c‡j w`‡Z n‡e, bv n‡j †mW Gi cv_©K¨ n‡Z cv‡i|

(Sueding Machine)
Kvco †K ùU Kivi Rb¨ cøvmwU‡Ki eªvkvu Gi mvnv‡h¨ Nl©‡bi gva¨‡g g¨vKvwb‡Kj
c×wZi mvnv‡h¨ wdwbwms Kiv n‡q _v‡K|
Sueding is a mechanical finishing process in which a fabric is abraded on one or both
sides to raise or create a fibrous surface. This fibrous surface improves the fabric
appearance, gives the fabric a softer, fuller hand, and can mask fabric construction and
subdue coloration.
Objective of Peach Finish-
 Wide range of brushing effects which can be replicated through time.
 Completely defect-free fabric processing.
 Flexible drawing-in in the various right-back side combinations.
 High production speed.

Parameter
Batch Card
Manpower
Machine
Check
Sueding M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv, †`L‡Z n‡e,
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Taken in Roller Tension & M/c Speed
2. Drum Tension & Plaiter Roller Tension
3. Fabrics Return Roller Tension & tension %
1.Acv‡iUi 1 Rb
2.Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
1.jvBb gvK©, wQ`ª Avm‡Q wKbv, †`L‡Z n‡e|
2. ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3.mvBW Uz mvBW Ges wg‡Wj †Kgb wcP n‡jv †`L‡Z n‡e|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, ZvB, c~‡e©B Kvco †PK K‡i wb‡Z n‡e|

(Brushing Machine)
Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq, hvnv g¨vKvwb‡Kj wdwbwms
Gi gva¨‡g ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q|
Brushing. This process, applied to a wide variety of fabrics, is usually
accomplished by bristle-covered rollers. The process is used to remove loose
threads and short fibre ends from smooth-surfaced fabrics and is also used to
raise a nap on knits and woven fabrics.
¸iæZ¡c~Y©: Improtance
1. Kvco Gi GK mvB‡Wi dvBevi ¸‡jv‡K KvD›Uvi dvB‡ji mvnv‡h¨ Zz‡j gmwib Kiv nq, hvnv
ZzjZz‡j K‡i KvswLZ j‡ÿ †cŠ‡Q| Loop side yarn make fiber by Brushing & Make
fluffe
2. wdwjm Kvc‡o GB cÖwµq Kiv nq, This process of fleece fabrics
3. Kvc‡oi ¸bvMb e„w× Kiv nq| Make Quality Standard

Machine
Manpower
Check
Parameter
Batch Card
Brushing M/c
2. ‡mW †Kgb Av‡Q †`‡L wb‡Z n‡e, e¨vP Kv‡Wi Z_¨ †_‡K|
3. we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
1. ‡gwkb cwi¯‹vi Ki‡Z n‡e wK bv, †`L‡Z n‡e,
2. Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
3. B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
1. Pile & Counter Pile Speed
2. Drum Speed & Plaiter Roller Tension
3. Fabrics Tension & M/c Speed
1) Acv‡iUi 1 Rb
2) Kvco‡K fvR Ki‡Z/ †iwW Ki‡Z 2 Rb †njcvi|
1) jvBb gvK©, wQ`ª Avm‡Q wKbv †`L‡Z n‡e|
2) ‡mW †Kgb cwieZ©b n‡jv †`L‡Z n‡e|
3) mvBW Uz mvBW Ges wg‡Wj †Kgb eªvk n‡jv †`L‡Z n‡e|
4) Kvc‡oi †Kgb ‡Ubkb Av‡Q, Zv AZ¨všÍ ¸iæZ¡ c~b©|
mveavbZv: mvavibZ GB ‡gwk‡b jvBb gvK© Ges wQ`ª Avmvi m¤¢ebv _v‡K, me‡P‡q ¸iæZ¡ c~b©
n‡jv wiKfvix, ZvB, c~‡e©B Kvco †PK K‡i wb‡Z n‡e| Acv‡iwUs G LyeB mZK©Zv Aej¤¢b Ki‡Z
n‡e, Zv bv n‡j `~N©Vbvi m¤¢ebv †ewk _vK‡e|

Combing Machine (Kw¤¢s †gwkb) - eªvku Kiv Kvco‡K †kqvwis Kivi c~‡e© Avku M~‡jv‡K wPiwbi g‡Zv AvPwi‡q
†kqvwis G KvUvi Dc‡hvMx K‡i †Zvjvi Rb¨ g¨vKvwb‡Kj wdwbwms Gi gva¨‡g cÖwµqv m¤ú~b© Kiv|
¸iæZ¡c~b©: Improtance
1. eªvku Kiv Kvco‡K †kqvwis Kivi c~‡e© Avku M~‡jv‡K wPiwbi g‡Zv AvPwi‡q †kqvwis G KvUvi Dc‡hvMx K‡i †Zvjv nq| Brush
fabrics need Combing for cutting by Shearing
2. KvD›Uvi dvBj Gi gva¨‡g Avku ¸‡jv‡K Lvov Lvov K‡i ‡`Iqv nq| Counter pile only use in combing
machine
3. A‡Uv‡gwUK cwRk‡b ivL‡Z n‡e, †Zgb †jvK bv n‡jI P‡j, †kqvwis †gwk‡bi †jvK w`‡q Acv‡iU gwbUwis Kiv hv‡e| All time keep
automatic condition with shearing machine
mZK©Zv: Caution-
1. ‡Lqvj ivL‡Z n‡e, †hb †Kvb dvBevi Kgwes Qvov bv _v‡K, Zvn‡j †kqvwis G KvUv hv‡e bv| Without combing not
possible to cut
2. ‡kqvwis Gi cÖ‡qvRb Abyhvqx Kgwes Ki‡Z n‡e, Zv bv n‡j Kgwes Gi cÖ‡qvRbxqZv bó n‡q hv‡e| What about needed for
shering only adjust that
Adjustment:-
1. Counter Pile/ Only Pile
2. Brush (Drum) Speed.
3. Fabrics Tension.
4. M/c Speed.

Machine
Parameter
Batch Card
Manpower
Check
Combing M/c (SOP)
 Kvógvi wK ai‡bi †Kvqv‡jwU Pv‡”Q †`L‡Z n‡e|
 Check Shearing Standard
 we‡kl †Kvb wb‡`©kbv Av‡Q wK bv †`K‡Z n‡e|
 gwkb cwi¯‹vi Ki‡Z n‡e wK bv †`L‡Z n‡e,
 Air Pressure ‡Kgb Av‡Q, GLv‡b Gqvi †cªmvi LyeB ¸iæZ¡ c~b©|
 B‡jw±ªK ùvjvB wVK _vK‡Z n‡e|
 Pile Speed
 Drum Speed & Plaiter Roller Tension
 Fabrics Tension & M/c Speed
 If Shearing Machine running, So
 Shearing operator can operate,
 no need Extra person
 Check Combing position
 Not Keep more time combing position
mvBW Uz mvBW Ges wg‡Wj †Kgb Kw¤¢s n‡jv †`L‡Z n‡e|
Kvc‡oi †Kgb ‡Ubkb Av‡Q, Zv AZ¨všÍ ¸iæZ¡ c~b©|

Shearing Machine (‡kqvwis ‡gwkb): eªvkvu Kivi c‡i, dvBevi ¸‡jv‡K mgvb Kivi Rb¨ †K‡U †µZvi Pvwn`v
Abyhvqx K‡i †Zvjv|
¸iæZ¡c~b©: Improtance
1. †kqvwis †gwkb GKwU AZ¨vawbK wdwbwms cª‡mwms †gwkb, hvnv Kvc‡oi ¸bvMyb e„w× K‡i| Modern technological machine
in the Finishing process
2. Kvc‡oi Dcwi fv‡Mi AwZwi³ Avku ev dvBevi ¸‡jv‡K †K‡U _yeB gmwib K‡i †`q| Excess fiber need to remove by
shearing machine by blade
3. AZ¨vawbK ‡Kvqv‡jwU m¤ú~Y© Kvco ‰Zwi‡Z GB †gwkb LyeB ¸iæZ¡c~b©, Quality ful Fabrics make by shearing
machine
4. K¤¢j ˆZix‡Z LyeB ¸iæZ¡c~b©, For Blanket make importance
mZK©Zv: Caution
1. LyeB `vwg †gwkb, High Expencsive Machine
2. cwiPvjbvq mZK©Zv Aejgeb Ki‡Z nq, Zv bv n‡j `yNVbv NUvi m¤¢ebv †ewk _v‡K| Need experience person for
operating otherwise possibility to accident
3. LyeB `ÿ Acv‡iU‡ii `iKvi nq| More Responsible person need to handle the machine
4. Kvco KvUv hvevi m¤¢vebv †ewk _v‡K| Possibility to cut the fabrices
5. Gqvi †cÖmvi wVK _vK‡Z n‡e, Zv bv n‡j †Kvqv‡jwU fvj n‡e bv| Most importance to air pressure
Adjustment:-
1. Taker in Tension.
2. Lower Tension.
3. Blade Distance.
4. Table Distance.
5. Cutter RPM.
6. Plater Tension.
7. Machine RPM

Check
Manpower
Parameter
Machine
Batch Card
Shearing M/c
1. Check Customer Standard
2. Check Fabrication
3. Follow any Special Instruction
1. Time to time Keep Clean
2. Air Pressure Sufficient or not
3. Electrical Supply
1. Taken in Roller & Lower in Roller Tension
2. Blade & Table Distance
3. Cutter RPM/Speed & Plaiter Tension
4. M/c Speed
1.Operation Area one person/Operator
2. Fabrics Preparing one person
1. Check Line Mark/Hole
2. Uneven Cutting
3. Side to side / Middle Cutting Must be Same

Biancalani:
With Brio the combined actions of the intense mechanical shaking and of the drying in the
tunnel ensure the perfect relaxation and permanent dimensional stability for each type of
knitted fabric, in each composition and in any construction.
¸iæZ¡c~Y©t
1. wms‡KR wbq‡š¿ Avbv|
2. wRGmGg e„w× Kiv|
3. dzjwj wi‡j· Kivi Rb¨|
4. cÖavbZ m¨v¤új †d«weKm Gi Rb¨ GB †gwkb ¸iæZ¦c~Y©|

Parameter
Manpower
Check
Batch Card
Machine
(Biancalani)
1. Check Requirement
2. GSM, Shrinkage
1. Need Clean or not/ Blanket
2. Air Pressure Sufficient or not
3. Steam Sufficient or not?
1. Set of Time
2. Shaking
3. Speed set
1)Operator-1 person
2)Helper- 1 person
1) Check GSM & Relexation
2) Any spots
3) Dia & Compaction%

Hydro Extractor: Nybv©‡qvgvb c×wZ‡Z Gqvi mvKz©jv‡ii gva¨‡g AwZwi³ cvwb
AcmvwiZ Kivi †gwkb †K nvB‡Wªv G·Uvi e‡j|
nvB‡Wªv G·UUªi:
1. WvBs Gi c‡i AwZwi³ cvwb Gqvi mvKz©‡jmv‡ii gva¨‡g AcmvwiZ K‡i| After dyeing remove
the excess water by circulation with air pressure
2. Kvc‡o †Kvb †Ubkb c‡o bv| Need tension free
3. Kvc‡oi wms‡KR K‡›Uvj fvj nq| Good shrinkage result
4. wRGmGg K‡›Uv‡j _v‡K| GSM control good
5. UzBó K‡›Uv‡j _v‡K| Good Twist control

Parameter
Check
Manpower
Batch Card
Machine
(Hydro Extractor)
1. Check Requirement
2. GSM, Shrinkage
1) Need Clean or not/ Blanket
2) Air Pressure Sufficient or not
1) Set of Time
2) Speed was set
1)Front side-1 person
1) Check Crease, any visible problem.
2) Full fabrics same conditions or not
¸iæZ¡c~Y© Ask we‡kl: Improtance
1. Gqvi †cÖmvi wVK Av‡Q wK bv? Air pressure up to the mark
2. ‡gwkb A‡Uv‡gwUK Av‡Q wK bv| Machine automatic or not
3. B‡jw±K jvBb, Electric Line ok or not
4. cy‡iv e¨v‡Pi Kvco GKB wm‡÷‡g Ki‡Z n‡e, Full batch must same parament complete the
process

Finishing Trolley Management
Before Stenter we have to ready normally 3 batch (3 tons) Fabrics for Smooth Production,
If any batch not ok in Stenter stage we can take support from next batch.
For Before Stenter,
Stenter No-5, per trolley 600 kg wet fabrics after Slitting & for 3 batch, we can calculate
per batch 1200 kg (3600/600=6 Trolley) = 6x5=30 Trolley
After Stenter we can’t use trolley, use only plate.
Waiting For Brush 3 tons = 3x2= 6 Trolley
After Brush 2 tons = 2x2= 4 trolley
Waiting For Peach 3 tons = 3x2= 6 trolley
After peach 2 tons = 2x2= 4 trolley
Waiting for Approval (Buying office / Test) 10 tons =10x2 =20 trolley
For Sample – 6 trolly
Gross Total Required =74 Trolley
In present Available- 110 & Wheel Problem 101, Workable only = 9 pics trolley
Trolley Use Procedure (SOP)
1. Fabrics Unload from Dyeing by Dyeing (Round) trolley
2. After Slitting Which is Empty back to Dyeing
3. Stenter Empty trolley back to slitting
4. After Compact which trolley empty back to Stenter
wdwbwks Uªwj g¨v‡bR‡g›U
wdwbwms †gwkb Abyhvqx Uªwj g¨v‡bR‡g›U, WvBs †_‡K Kvco bvg‡e, WvBs Uªwj‡Z,
- cÖwZwU ÷¨v›Uvi †gwk‡bi Av‡M ,Kg c‡ÿ wZb e¨vP ‰Zix ivL‡Z n‡e| hw` GK e¨vP †Kvqv‡jwU †dj K‡i, hvnv‡Z Ab¨ e¨vP mvÞ
w`‡Z cv‡i| †gvU 5 wU †gwkb, cÖwZwU e¨vP IRb 1200 †KwR ai‡j, cÖwZwU Uªwj‡Z 600 †KwRi †ewk Kvco ivL‡Z cvi‡e, 3 e¨vP
=3600/600=6 Uªwj, 5 †gwkb=6x5=30 Uv Uªwj
- ÷v›Uvi †gwk‡bi c‡i, ‡Kvb Uªwj eënvi n‡e bv, cø¨v‡i‡Ui Dci ivL‡e Ges †nÛ wjÞ w`‡q K‡¤úU‡ii Kv‡Q wb‡q hv‡e|
- eªvk Kivi Rb¨ ‰Zix ivL‡Z n‡e Ges WvBs Kiv ai‡j 1wU †gwk‡bi Rb¨ Kg c‡ÿ 3 Ub|
=3 Ub x2=6 Uv Uªwj cÖwZwU Uªwj‡Z ïKbv Kvco 500 †KwR K‡i|
eªvk Kivi c‡e 1 †gwk‡b 2 Ub =2 x2=4 Uªwj
- myBywWs †gwk‡b Kgc‡ÿ 2 Ub Kvco ‰Zix ivL‡Z n‡e, Ges WvBs Kiv ai‡j, 1wU †gwkb =2 Ub x2=4 Uv Uªwj,
myBywWs Kivi c‡i, 1 †gwk‡bi Rb¨ 2 Ub, =2 x2=4 Uªwj
- wfwebœ Kvógv‡ii Gcªfv‡ji (KvwUs Aby‡gv`‡bi) Rb¨ Kgc‡ÿ 10 Ub =10 x2=20 Uªwj |
- ‡m¤új Gi Rb¨ Uªwj jvM‡e-6 Uv
me© †gvU- 74 Uv Uªwj cÖ‡qvRb, eZ©gv‡b mPj Uªwj Av‡Q gvÎ-9 Uv, bó Uªwj Av‡Q 101 Uv (PvKv bó),- me© †gvU=110 wU Uªwj |
Uªwj eënvi wewa-
- wmwjwUs Gi c~‡e© WvBs Gi Uªwj, Lvwj n‡j, WvBs G wb‡q hv‡e
- wmwjwUs Kivi Rb¨, ÷¨v›Uvi Kivi c‡i Lvwj n‡j †mB Uªwj, wmwjwUs eënvi Ki‡e|
- Ab¨vb¨ †gwk‡bi Rb¨ Hme †gwk‡bi Uªwj Lvwj n‡j eënvi Ki‡Z n‡e|

Shade Check Management
1. Take it 1st Approval Shade
2. Take shade Swatch from Dyeing unload batch then dry & Check with
Approval Shade
3. If confuse in unload shade than go for one roll finish & Confirm Shade &
Quality
- Shade
- Surface/ Naps, Hairiness
- Dia & GSM
- Color Fastness
- Hand feel
- Shrinkage
- Dead Cotton
- Hole
4. If quality given Approval than full batch finish Started
5. On line QC should be confirm in Stenter process, within three rolls,
6. Quality In-charge given sign in Batch card, if any decision
Quality Management
1. Quality Ensure by Shade Roll Check or Online
2. In Stenter Process up to 3-5 rolls ensure fabrics Quality
- Surface
- Naps
- Hairiness
- Dead Cotton
- Thick & Thin
- Dia & GSM
- Hole
- Hand feel
3. Should be given sign in Batch card any decision
4. Shrinkage & Test result Ok then go for Next Process
5. In compact stage
- Confirm Compaction%
- GSM & Width

Quality Policy
1. Grey stage must be Ensure as quality Standard, don’t pass any problematic fabrics
without approved concen person.
2. Have to Ensure Roll Management System, (Bar code, Arrow Mark & Roll weight)
3. Unload from dyeing immediately cut one piece & check shade, If needed given to
shade roll & confirm the Shade & Quality as per customer concept.
4. Should be confirm Shade & Quality by online
5. Inspection sheet, must be maintained Sticker Roll Number
6. Ensure by Quality people, don’t finish any problematic fabrics.
7. If any not ok for Finishing, within 24 hours & for Dyeing 36 hours must be Correction.
Coordinate by Quality department.
8. If any rolls got not ok, within OTD date must be Correction & Ensure delivery, fully
take responsibility production people. Coordinate by Quality department
9. Must be ensure any problamitic fabrics don’t delivery to garments, without approval
from concern person.
10.Should be ensure fabrics Ok/ not ok. If have any oK fabrics, take decision wrong
that’s fully liability by Quality department.
11.In the Floor all Packet Fabrics have taken responsibility by Quality department
12.If any not ok fabrics, not take correction within time line, Quality people given
reminder & Everyday given to report COO Sir.
13.In NC meeting Quality Head must be present & take conformation from
department.
14.Every day at morning within 10: AM all problematic fabrics reconfirm by Quality
Head & given sign in the Batch card.
15.Any Quality report must be confirm by Quality Head.

‡Kvqv‡jwU cwjwm
1. ‡MÖ †_‡K †Kvqv‡jwU wbwð©Z Ki‡Z n‡e, ‡Kvb Ae¯’vqB Kvógvi Gi †Kvqv‡jwU wgU Ki‡e bv, Ggb ‡Kvb Kvco WvBs Gi
Rb¨ Aby‡gvab Ki‡Z cvi‡eb bv, D×©Zœ KZ…c‡ÿi Aby‡gvab Qvov| hw` †Kvb mgm¨vi Kvco WvBs n‡q hvq, †Kvqv‡jwU
wWcvU©‡g›U `vwqZ¡ wb‡Z n‡e|
2. ‡ivj g¨v‡bR‡g›U wbwð©Z Ki‡Z n‡e, (evi †KvW©, BD‡jv gvK© Ges †ivj IRb wVK ivL‡Z n‡e)
3. WvBs †_‡K Avb‡jvW nIqvi mv‡_ mv‡_ GKUyKiv Kvco †K‡U †mW †`‡L wb‡Z n‡e, cÖ‡qvRb n‡j †mW †ivj w`‡q †Kvqv‡jwU
wbwð©Z Ki‡Z n‡e|
4. Ab jvB‡b †mW Ges †Kvqv‡jwU wbwð©Z Ki‡Z n‡e|
5. B‡šm‡dKk‡bi mgq, Aek¨B w÷Kv‡i †`Iqv †ivj bv¤^vi w`‡Z n‡e|
6. bU I‡K †Kvb Kvco wdwbm Ki‡Z n‡j , KZ…c‡ÿi Aby‡gvab wb‡Z n‡e|
7. wdwbwms Gi Rb¨ †Kvb Kvco bU I‡K n‡j 24 N›Uvi g‡a¨ Ges WvBs Gi Rb¨ n‡j 36 N›Uvi g‡a¨ Kv‡iKkb Ki‡Z n‡e|
8. ‡Kvb Kvco wdwbm n‡j, wKQz †ivj bU I‡K n‡j, wUGbG mg‡qi g‡a¨ †Wwjfvwi wbwð©Z Ki‡Z n‡e|
9. ‡Kvqv‡jwU wgU K‡i bv (bU I‡K) Ggb Kvco Mv‡g©‡›U †Wwjfvwis Kiv n‡e bv, wbwð©Z Ki‡Z n‡e,
10. m¤ú~b© wbwð©Z n‡q †Kvb Kvco‡K bU I‡K Ki‡Z n‡e, hw` †Kvb I‡K Kvco‡K, bU I‡K wn‡m‡e ivLv n‡q _v‡K, Zvnvi `vq
`vwqZ¦ †Kvqv‡jwU wWcvU©‡g›U †K wb‡Z n‡e|
11. †Kvqv‡jwU wbwð©Z bv n‡j †Kvb Kvco wdwbwms Kiv n‡e bv|
12. ‡Kvb bU I‡K Kvco Kv‡iKkb bv nIqv ch©šÍ †Kvqv‡jwU wWcvU©‡g›U wi‡j‡UW wWcvU©‡g›U‡K AewnZ Ki‡eb Ges wmI m¨vi‡K
I AewnZ|
13. cÖwZw`b Gbwm wgwUs G Aek¨B †Kvqv‡jwU cÖavb‡K Dcw¯’Z _vK‡Z n‡e Ges wWcvU‡g›U †_‡K wm×v‡šÍi wel‡q wbwð©qZv wb‡Z
n‡e|
14. cÖwZw`b mKvj 10 NwUKvi mgq bU I‡K Kvco ¸‡jv‡K †Kvqv‡jwU cÖavb Gi Dcw¯’‡Z wbwð©Z n‡Z n‡e Ges cÖavb Gi mvBb
wb‡q ciewZ© c`‡ÿc wb‡Z n‡e|
15. ‡hB †Kvb †Kvqv‡jwU wel‡qi wic‡U cÖavb Gi mvBb _vK‡Z n‡e|

Roll Management
(Process Loss Control Policy)
Batch Section:
1. Every Roll must be ensure one side Sticker/ERP & another side Arrow mark/Batch No-
with yellow Marker (cÖwZwU †iv‡ji GK gv_vq w÷Kvi/GAviwc, Ab¨ gv_vq BD‡jv Kvjvi Kj‡gi G‡iv gvK©/ e¨vP bs)
2. Ensure Sticker Weight & Physical weight must be same. (w÷Kv‡i †jLv IRb Ges †iv‡ji IRb GK n‡Z
n‡e)
3. Under load, don’t load any dyeing machine, Kg †jv‡Wi †Kvb Kvco †gwk‡b †jvW †`Iqv hv‡e bv|
4. Every Rolls must be writ down Batch Number cÖwZwU ‡iv‡j e¨vP bv¤¢vi wjL‡Z n‡e|
Dyeing Section:
5. Loading time dyeing people must be ensure the Fabrics Weight/Rolls (WvBs G †jvW Kivi
mgq, Aek¨B IRb Ges †ivj wVK Av‡Q wbwð©Z Ki‡Z n‡e)
6. If any batch needed to Re-process, should be take with weight & rolls count,
finishing department will be given proper way with process loss. hw` †Kvb e¨vP wi-cÖ‡mm Ki‡Z nq,
Aek¨B IRb K‡i, †ivj wbwð©Z Ki‡Z n‡e, Aek¨B wdwbwms wWÞ‡g›U wbwð©Z Ki‡Z eva¨|
7. Dyeing shade check only selected rolls, WvBs †mW †PK ïay gvÎ wbw`©ó †ivj †_‡K Ki‡Z n‡e|
8. In dyeing stage, don’t cut any roll (WvBs Kivi mgq †Kvb †ivj KvUv hv‡e bv)
Finishing Section:
9. In slitting stage, Operator must be count, if get difference, process will be stop (wmwjwUs
Kivi mgq, Aek¨B †ivj KvDÛ Ki‡Z n‡e, Kg †ewk cvIqv †M‡j, wdwbwks eÜ _vK‡e)
10. Shade roll taken from Slitting operator by written in Batch card with Roll/ERP Number
(‡mW †ivj, wmwjwUs Acv‡iUi †_‡K wb‡Z n‡e Ges e¨vP Kv‡W© †ivj/GAviwc bv¤^vi wj‡L ivL‡Z n‡e)
11. Slitting operator ensure Shade Rolls available then started the Process otherwise
finish will be Stop. wdwbwks Acv‡iUi, cÖ_‡g †mW †ivj Av‡Q wK bv, wbwð©Z Ki‡Z n‡e, bv cvIqv †M‡j wdwbwks cÖ‡mm eÜ _vK‡e)
12. Stenter stage also roll count, if get difference, inform to Back of Slitting operator
(÷¨v›Uvi Kivi mgqI †ivj KvD›U Ki‡Z n‡e, Kg/‡ewk n‡j, wmwjwUs Acv‡iUi‡K Rvbv‡Z n‡e)
13. Compacting stage again count rolls & finally Weight, If get more process loss, Must
be hold handover to QC. (K‡¤ú± †gwk‡bI Avevi †ivj KvD›U Ki‡Z n‡e Ges IRb K‡i cª‡mm jm †PK Ki‡Z n‡e, †ewk n‡j
†Kvqv‡jwU‡Z †`Iqv hv‡e bv)
14. After process Operator should be ensure Fabrics quantity & Mention process loss in
Batch card with Operators Name & M/c No (K‡¤úKUi wdwbwks Kivi c‡i, IRb K‡i, cª‡mm jm D‡jøL Ki‡Z
n‡e, †gwkb bv¤^vi Ges Acv‡iU‡i bvg mn)
15. If process loss High then Confirm rolls quantity & Inform to Shift-in charge also Batch
Manager (cª‡mm jm †ewk n‡j, †ivj msL¨v wbwð©Z Ki‡Z n‡e| Aek¨B e¨vP g¨v‡bRvi Ges wdwbwks BbPvR©‡K Rvbv‡Z n‡e|
16. If you are ensure don’t have the loss any rolls, You can inform to Batch section &
Take confirmation sign (hw` wbwð©Z nIqv hvq, †Kvb †ivj nviv‡bv hvq bvB, Zvn‡j e¨vP g¨v‡bRv †K Rvbv‡Z n‡e)
17. Ensure Every rolls process loss, By prepare packing list c¨vwKs wjó Ki‡Z n‡e, †ivj bv¤^vi AbyhvB, cÖwZwU
‡iv‡ji cÖ‡mm jm †`L‡Z n‡e|

Quality department:
18. Quality people should be entry Sticker Roll/ERP number, which is mention in batch
card (‡Kvqv‡jwU B‡Ý‡cKkb Kivi mgq, w÷Kv‡i †`Iqv †ivj/BAviwc bv¤^vi Aek¨B wi‡cv‡U D‡jøL Ki‡Z n‡e)
19. If need quality people take any rolls for Table check, should be mention in batch
card with Roll Number. If any rolls missing then everybody can check which Roll was
loss (hw` ‡Kvqv‡iwUi †jvKRb †Uwej BÝ‡cKk‡bi Rb¨ †Kvb †ivj wb‡Z n‡q, Zvn‡j Aek¨B †ivj/ BAviwc bv¤^vi e¨vP Kv‡W© B‡jøL Ki‡Z
n‡e, †Kvb †ivj nviv‡bv †M‡j LyR‡Z mnR n‡e|
20. Without operator information, quality people can’t take any rolls from batch & After
Inspection when back the roll, again inform to operator (‡Kvb †ivj †Kvqv‡jwU hw` †PK Kivi Rb¨ wb‡Z
n‡q, Aek¨B Acv‡iUi †K AewnZ K‡i wb‡Z n‡e Ges †ivj/ BAviwc bv¤^vi D‡jøL Ki‡Z n‡e I e¨vP wdwbwms nIqvi c~‡e© Aek¨B †ivj e¨v‡P
†diZ w`‡Z n‡e)
21. Before compact complete, Quality people Rolls must be return to the Batch (K‡¤úKU †kl
nIqvi c~‡e© †KvqvwjwU †ivjwU †diZ w`‡Z n‡e)
22. After Compact if any rolls miss, 1st confirm, whether the quality guy returned the roll
(hw` K‡¤ú± Kivi c‡i, †Kvb †ivj Kg cvIqv hvq, Zvn‡j cÖ_‡g †KvqvwjwUi Kv‡Q †`L‡Z n‡e, BÝ‡cKkb Kiv †ivj Ges †mW †ivj i‡q †Mj
wKbv)
23. If quality issue (Not Ok) any Rolls, Quality in-charge must be written in Batch card
with Roll/ERP Number (‡Kvqv‡jwU mgm¨vi Rb¨ †Kvb †ivj, hw` †i‡L w`‡Z nq, Aek¨B e¨vP Kv‡W© †ivj/ BAviwc bv¤^vi mn D‡jøL
Ki‡Z n‡e)
24. Shrinkage cut by Box system, Full width don’t cut (wms‡KR KvU‡Z n‡e e· AvKv‡i, hv‡Z †iv‡ji `yB mvB‡Wi
m¨vj‡fR Avjv`v bv nq)
25. Don’t cut any roll in any stage (‡Kvb Ae¯’vq †ivj KvUv hv‡e bv)
Fabrics Store:
26. Storage procedure, Ensure process loss & Rolls with Roll/ERP Number. Entry log book,
With Received Date & time, ‡Kvb e¨vP †÷v‡iR Ki‡Z n‡j, cÖ‡mm jm Ges †ivj/ BAviwc bv¤^vi mn wbwð©Z K‡i, jM ey‡K
wjwcã Ki‡Z n‡e, ( ZvwiL I mgq mn)
27. Any rolls needed to take out from store, should be entry log book with Roll/ERP
Number, ‡Kvb †ivj †÷vi †_‡K evwn‡i wb‡Z n‡j, Aek¨B wjwcã K‡i ivL‡Z n‡e ‡ivj/ BAviwc bv¤¢vi mn|
Delivery Store:
28. When will be delivery to garments, at the time, take from store,with ensure roll/ ERP
Number hLb Mv‡g›U©m G †Wwjfvwi †`Iqvi cª‡qvRb nq, †Kej gvÎ †mB mg‡qB ‡÷vi †L‡K Kvco Avb‡Z n‡e Ges †ivj/ BAviwc
bv¤^vi wbwð©Z Ki‡Z n‡e|
29. Ensure roll/ERP number take from store with Packing list, c¨vwKs wjó Abymv‡i Ges ‡ivj/ BAviwc
bv¤^vi †`‡L †`‡L, Kvco †÷vi †_‡K Avb‡Z n‡e, |
30. Every batch take from store with Rib. Collar Cuff (If Available) also ensure process
loss, cÖwZwU e¨vP Gi mv‡_ _vKv ixe, Kjvi Kvd (hw` _v‡K) Aek¨B ey‡S wb‡Z n‡e, cÖ‡mm jm mn|

Spirality:
Definition- Spirality appears in the form of a twisted garment, after washing. The seams on
both the sides of the garment displace from their position & appear on the front & back of
the garment.
Causes-
1. Yarn twist (More twist)
2. Finer Count
3. Unbalance yarn twist factor
4. Number of feeders-though higher feeder numbers increases production,
5. Loos Knitted (Not use actual count)
6. Higher Stitch Length
7. Dyeing time longer
8. Unbalance knitting m/c speed
9. Variation of knitting tension
10.Width increase from actual
11.GSM reduce from actual
12.Improper angle direction
Remedial-
1. Proper yarn twist
2. Balancing of number of knitting feeder
3. Proper yarn count use
4. Finish with Proper width & GSM
5. Select actual Stitch length
6. Standard dyeing time
7. Proper Angle direction
8. Resin treatment

Spirality Control-
Below-150 GSM- (Only Single Jersey)
Left Side Right Side
Mahlo (Weft Straightener)
Stenter
Fabrics
Speed Maximum-25 m/min
Overfeed – 50% (Maximum)
Note: Lycra, Rib, Interlock, Pique, Fleece no have any Spirality issue.

 hw` wms‡Mj Rvwm© Kvco, wRGmGg-180, Wvqv-68 BwÃ, †gwkb w¯úW _v‡K 30. Zvn‡j
900 †KwR Kvco wdwbm Ki‡Z KZ mgq jvM‡e|
Avgiv Rvwb,
wRGmGg x Wvqv x w¯úW
1000 x 39.37
180 x 68 x 30
1000 x 39.37
= 9.327 cÖwZwgwb‡U / †KwR
= 9.327 x 60
= 559.62 †KwR/N›Uv
hw` 559.62 †KwR wdwbm Ki‡Z mgq jv‡M = 60 wgwbU
myZivs 1 †KwR wdwbm Ki‡Z mgq jv‡M =60/559.62 N›Uv
900 †KwR wdwbm Ki‡Z mgq jv‡M= 60 x900
559.62
= 96 wgwbU /1.36 N›Uv

‰PZx MÖæc
d¨v±wi eÜ Kivi c~e© cª¯ÍwZ
1. d¨v±ix eÜ Kivi Kgc‡ÿ GKN›Uv c~‡e© †_‡K †gwkb eÜ ïiæ Ki‡Z n‡e|
2. †gBbwj ÷¨v›Uvi †gwkb m¤ú~b© iæ‡c VvÛv Ki‡Z n‡e|
K. wdëvi cwi®‹vi Ki‡Z n‡e, †Kvb Wvó _vK‡Z cvi‡e bv|
L. M¨vm jvBb eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
M. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e (g¨vB‡›U‡bm ‡jvK)
N. †gwk‡bi mv‡_ jvwM‡q †Kvb Kvco ivLv hv‡e bv|
O. c¨vWvi cvwb w`‡q cwi®‹vi K‡i ivL‡Z n‡e|
3. ‡Kv‡¤úw±s †gwkb eøvs‡KU VvÛv Ki‡Z n‡e|
K. nvIqv w`‡q †gwkb cwi®‹vi ivL‡Z n‡e|
L. †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
N. †gwk‡bi mv‡_ jvwM‡q †Kvb Kvco ivLv hv‡e bv|
4. wmwjwUs †gwkb cwi®‹vi K‡i eÜ Ki‡Z n‡e|
5. eªvk †gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
6. myBwWs †gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
7. ‡kqvwis ‡gwkb nvIqv w`‡q cwi®‹vi ivL‡Z n‡e|
8. nvUvi iv¯Ívq †Kvb Kvco ivLv hv‡e bv|
9. ‡Kvb Kvco mivmwi ‡d¬v‡i ivLv hv‡e bv, cÖvw÷K cø¨vU, wKsev Uwj‡Z ivLv hv‡e|
10. mKj Lvwj Uwj, GK mv‡_ GK RvqMvq †i‡L w`‡Z n‡e|
11. wRGmGg KvUvi Ges I‡qU †gwkb Awd‡m G‡b ivL‡Z n‡e|
12. wmRvi, d¨vb mg~n GKwÎZ K‡i, wbw`ó ¯’v‡b †i‡L w`‡Z n‡e|
13. ‡gwk‡bi c¨v‡bj ‡evW© cwj w`‰q †W‡K w`‡Z n‡e|
14. dvqvi BKzeg¨v›U ¸‡jv eøK gy³ ivK‡Z n‡e|
15. cvwbi jvBb eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
16. me †gwk‡bi †gBb m~BR eÜ Ki‡Z n‡e|(g¨vB‡›U‡bm ‡jvK)
17. Awd‡mi †Kvw¤úDUvi mgyn eÜ K‡i, B‡jw±wmwUi jvBb Ad K‡i w`‡Z n‡e|
18. Awd‡mi Zvjv jvwM‡q w`‡Z n‡e|
19. cÖwZwU †gwkb g¨vB‡›U‡bm ‡jv‡Ki Kv‡Q eywR‡q w`‡q, ¯^vÿi †i‡L w`‡eb|
20. me©‡kl, wmwKD‡iwU BbPv©‡K ‡d¬vi eywS‡q w`‡q, ¯^vÿi wb‡q,evwni n‡e|
21. d¨v±wi Z¨v‡Mi c~‡e© wWcvUg¨v›U †nW †K AewnZ K‡i, evwni n‡eb|
d¨v±wi Pvjy Kivi c~e© cª¯ÍwZ
Awdm †Lvjvi w`b 30 wgwbU Av‡M d¨v±wi‡Z G‡m †`L‡Z n‡e, †hB Ae¯’vq †i‡L wM‡qwQj †mB Ae¯’vq Av‡Q wKbv,
†Kvb cv_©K¨ cwijwÿZ n‡j, wWcv©Ug¨v›U †nW †K Rvbv‡Z n‡e|
7. †gwk‡bi †gBb m~BR Ab Ki‡e B‡jw±K¨v‡ji †jvK Øviv|
8. †hB †Kvb †gwkb Pvjv‡Z n‡j B‡jw±K¨v‡ji †jvK Øviv †gwkb Pvjv‡bv ïiæ Ki‡Z n‡e| †Kvb Ae¯’v‡ZB
‡cÖvWvKk‡bi †KD †hb †gwkb Pvjv‡bv ïiæ bv K‡i|
9. A‡bK w`b †gwkb eÜ _vK‡j Pvjv‡bvi ïiæUv GKUz RwUj n‡q _v‡K|

If we have 800 kg fabrics, want to finish with chemical, Softener 20 gpl, Wet Fabrics
Pick up=35%, Dry Fabrics Pick up-85%
We have Softener Solution 80%, how many litter we can take from here for 20 gpl.
Solution-
We have Solution tank- 1500 Litter, there 120 kg softener soluble.
Wet Fabrics we can calculate 35% pick up, So for 800 kg fabrics need water 800x35%=
2800 litter water
As per 20 gpl, we need softener 5600 gram/5.6 KG
If 80 grams softener solution with =1,000 gram water
So, 5600 grams softener solution with =1000x5600 gram water
80
= 70,000 gram
= 70,000/1,000= 70 litter
So, From 80 gpl solution we can take 70 litter, As per 20 gpl for 280 litter water, So we take
280-70=210 litter fresh water & 70 litter softener solution.

mdUbvi eënvi I wnmve wbKvk
GKwU e¨vP Kvco 800 †KwR, 20 MÖvg / wjUvi mdUbvi eënvi Ki‡Z nq, KZ †KwR mdUbvi jvM‡e, hw` 80
MÖvg/wjUvi mdUbvi wg·vi Kiv _v‡K, Zvn‡j KZ wjUvi wg·vi wb‡Z n‡e|
mvaviYZ, wfRv Kvco 35% wcK-Avd Ges ïKbv Kvco 85%
mdUbvi 60 wWMwi ZvcgvÎvq wg· Ki‡Z n‡e, Kgc‡ÿ 6 N›Uv c‡i VvÛv n‡j eënvi Ki‡Z n‡e| Mig mdUbvi
eënvi Ki‡j, n¨vÛwdj fvj n‡e bv| VvÛv mdUbvi fvj KvR K‡i|
wmwjKb mdUbvi VvÛv cvwb‡Z wg·vi Ki‡Z n‡e, Mig cvwb w`‡q wg·vi Ki‡j c¨v÷ n‡q hv‡e, Kvc‡o ¯úU co‡e|
35% wcK-Ad n‡j 800 †KwR Kvc‡o cvwb jvM‡e=800×35%=280 wjUvi
mdUbvi hw` 20 MÖvg/wjUvi nq, 280×2%=5.6 †KwR
(hw` 1000 MÖvg cvwbi mv‡_, mdUbvi jv‡M=20 MÖvg
Zvn‡j 100 MÖvg cvwbi mv‡_, mdUbvi jv‡M=20×100 MÖvg = myZivs 2 %)
1000
Zvn‡j, 80 MÖvg/wjUvi mdUbvi wg·vi †_‡K 5.6 †KwR mdUbvi wb‡Z n‡j,
KZ wjUvi mdbvi wg· jvM‡e, = 1000×5600 = 70 wjUvi |
80
Zvn‡j, wn‡me n‡e, cvwb jvM‡e= 280-70= 210 wjUvi, mdUbvi wg· 70 wjUvi=280 wjUvi|
mdUbvi eënv‡ii †ÿ‡Î wcGm †Kv›Uªj GKwU ¸iyZ¡c~Y©, ZvB wcGm 5.5 ivL‡Z n‡e, Avi hw` wmwjKb mdUbvi n‡q
_v‡K Zvn‡j 4.5-5.0 ivL‡Z n‡e|

Potential of Hydrogen (pH):
What is pH (power of Hydrogen): It is an indicator for measuring the strength of Acid & Alkali.
pH is a measure of acidity or alkalinity. If the value is more than 7, this indicates alkalinity,
and less than 7 indicates acidity. Acidity or alkalinity is measured by pH
pH is a measure of hydrogen ion concentration, a measure of the acidity or alkalinity of a
solution. The pH scale usually ranges from 0 to 14. Aqueous solutions at 25°C with a pH less
than 7 are acidic, while those with a pH greater than 7 are basic or alkaline.
A pH level of 7.0 at 25°C is defined as "neutral" because the concentration of H3O+ equals
the concentration of OH− in pure water. Very strong acids might have a negative pH,
while very strong bases might have a pH greater than 14.
pH nvB‡Wªv‡Rb Avqb Gi Nb‡Z¡i FbvZ¡K jMvwi`g gvb‡K pH e‡j, GwU Øviv `ªe‡bi GwmW I Lv‡ii cwigvY wbY©q
Kiv nq|
GwmW- 1-7
wbDUvj-7
jeb/Lvi-7-14
pH Gi gvb-1-14
pH wdwbwms cª‡mm G GKwU MyiæZ¡c~b©,
- †mW G cÖfve we¯Ívi K‡i,
- n¨vÛ wdj Kg †ewk n‡Z cv‡i
- ‡Uó Lvivc n‡Z cv‡i
CF to Phenolic Yellowing
White & Light Color Fabrics only required to Phenolic yellowing test-
Process-
Non-ionic Softner – Cepretor UNP- (As per requied)
Sirrix NE = 0.5 GPL (As per requied)
Umidol APY = 7 GPL (As per requied)
pH- 4.0-4.5
‡bvUt wfRv Kvco 250 †KwR Pvjv‡bvi c‡i, Aek¨B A‡a©K cvwb †d‡j w`‡q, Avevi mdbvi wgwkªZ
cvwb wb‡Z n‡e, Avi ïKbv Kvco n‡j, Aek¨B cvwb A‡a©K nevi c~‡eB mdUbvi wb‡Z n‡e|

‡÷vi g¨v‡bR‡g›U
1. e¨vP KvW© †`‡L, †ivj ¸‡Y , cª‡mm jm †`‡L †÷v‡i Gw›U n‡e|
2. cª‡mm jm †ewk n‡j, wjó K‡i cªwZw`b w`‡Z n‡e,
3. cwj Kiv Qvov Ges †ivj w÷Kvi Qvov †Kvb Kvco †÷v‡i _vK‡e bv|
4. ‡Kvqv‡jwU Aby‡gvab Av‡Q wK bv, exb Kv‡W© wj‡L ivL‡Z n‡e|
5. wie Ges G‡mvmwiR †mW g¨vm Av‡Q wK bv, ‡Kv_vq Av‡Q, Ae¯’vb D‡jøL Ki‡Z n‡e|
6. ‡evwW I ixe G‡mvmwiR wbwaô i¨v‡K ivL‡Z n‡e|
7. cÖwZwU e¨vP Kvc‡oi mv‡_ exb KvW© _vK‡Z n‡e,
8. ‡Kvb Kvi‡Y hw` wKQz †ivj ,evwn‡i _v‡K Zvn‡j exb Kv‡W© evwK †iv‡ji Ae¯’vb wj‡L ivL‡Z n‡e Ges wjó K‡i
cªwZw`b w`‡Z n‡e, bv cvIqv ch©šÍ|
9. ‡Kvb ¯^vÿi (bvg mn) Qvov ‡Kvb †ivj evwni Ki‡Z cvi‡e bv
10.mv`v, wgjvÝ GKmv‡_ ivL‡Z n‡e,
11. jvBU Kvjvi I WvK© Kvjvi Avjv`v Avjv`v ivL‡Z n‡e, hv‡Z GK Kvjvi Ab¨ Kvjv‡ii mv‡_ †_‡K Kvjvi
UªvÝcvi n‡Z bv cv‡i|
12.‡Kvb Ae¯’vq 6 wdU Gi Dc‡i †Kvb Kvco bv ivLv nq|
13.‡Ìqv‡ji mv‡_ †Kvb Kvco ivLv hv‡e bv, Kgc‡ÿ GK wdU `~iæZ¡ eSvq ivL‡Z n‡e, hwÌ †Kvb Kvi‡b
†Ìqv‡ji mv‡_ ivL‡Z nq, Zvn‡j Kv‡Vi ev cøvwóK †evW© w`‡q ivL‡Z cvi‡e|
14. ‡d¬v‡i †Kvb Kvco ivLv hv‡e bv, wb‡Q cøvwóK cø¨vU w`‡q ivL‡Z n‡e|
15. nvUvi iv¯Ív cwi¯‹vi ivL‡Z n‡e| †Kvb Ae¯’vq eøK Kiv hv‡e bv|
16.dvqvi BKzeg¨v›U †Kvb Ae¯’vq eøK Kiv hv‡e bv
17.cvP w`‡bi †ewk ÷‡K _vK‡Z cvi‡e bv| cÖw`w`b wi‡cvU© Ki‡Z n‡e|
18.cÖwZw`b ÷K wn‡me cÖavb Ki‡Z n‡e|

j¨ve †Uó Ki‡Z KZ UzKz mgq jv‡M, †Uó Abyhvqx Zvi aviYv †`Iqv n‡jvt-
Date: 02-01-2019
Name of Test Process Time
Tumble Dry 4 Hours
Line Dry 6 Hours
Tumble Dry 4 Hours
Line Dry 6 Hours
GSM Cutting 5 Minute
C/F to Rubbing--Dry Check 5 Minute
C/F to Rubbing--Wet Check 5 Minute
C/F to Wash --Color Staining
C/F to Wash --Color Change
C/F to Wash --Cross Staining
C/F to Water-- Color Staining
C/F to Water-- Color Change
C/F to Water-- Cross Staining
C/F to Perspiration(ACID)--Color Staining
C/F to Perspiration(ACID)--Color Change
C/F to Perspiration(ACID)--Cross Staining
C/F to Perspiration(ALKALI)--Color Staining
C/F to Perspiration(ALKALI)--Color Change
C/F to Perspiration(ALKALI)--Cross Staining
C/c to Saliva-- Color Staining
C/c to Saliva-- Color Change
C/c to Saliva-- Cross Staining
C/F to Phenolic Yellowing 17 Hours
C/F to Light 48/72 Hours
14400 4 Hours
7000 2 Hours
Bursting Check 5 Minute
Fabric pH Check 2.5 Hours
1 Time wash 2 Hours
5 Time Wash 8 Hours
Dye transfer in storage--Color staining
Dye transfer in storage--Color Change
Dye transfer in storage--Cross staining
1 Hours
5 Hours
Test Process Approximately time
Sonargaon, Narayangonj
Chaity Composite ltd.
Dimentional Stability to wash (Shrinkage)
Twisting(Spirality)
Pilling
Appearance after wash
48 Hours
5 Hours
5 Hours
5 Hours

Fabrication Wise SOP
Fabrics Type : Lycra S/J Combination : 34/1 Isrque 20D Lycra
Customer : Lidl Knitting : 36x24x3.20
Required GSM : 180 Width : 68”
Color : Black Job : 2332
Grey GSM : Grey GSM :
Stenter- 03 Bruckner (Heat Set)
Temperature : 195
Padder Pressure : 2 Bar Speed : 23 (9 Chamber)
Width Set : 76” Extension : 10%
Overfeed : 35% Under Feed: 2%
Target GSM : 175 Dwell Time : 70
Softener : Ant-crease 1 g/l
Dyeing Program 85% loading
Scouring process :
Dyeing Time : Enzyme % :
Stenter- 03 After Brush
Temperature : 150
Padder Pressure : 2 Bar Speed : 30 (10 Chamber)
Width Set : 70” Extension : 2”
Overfeed : 40% Under Feed: 2%
Target GSM : 170 Dwell Time : 60
Softener : Cationic S400-20 g/l, Power Soft-10 g/l, Elastomeric-20 g/l
Compaction- 05
Temperature : 110
Blanket Pressure : 4 Bar Pinning Set: 20/20 T.GSM : 175
Width Set : 69” overfeed : 50% Speed : 25
Shrinkage: L-5% W-6% Sp 3% GSM 175-180

Dyeing Finishing department
Preventive Maintenance Schedule
Manpower:
1. Maintenance- 4 person
2. Production - 4 person
Stenter Machine Maintenance Time: Maximum 6 Hours
1. Nozzle Must be Clean
2. Maintenance Issue solve in this time
SL M/c Name 1st Date 2nd Date
1 Stenter-1 Bruckner 01 15
2 Stenter-2 LK & LH-1 03 17
5 Stenter-5 EFFE 09 23
Compactor Machine Maintenance Time: Maximum 3 hours
1. Machine Clean
2. Maintenance issue solve in this time
SL M/c Name 1st Date 2nd Date
1 Compactor-1 Lafer 02
2 Compactor-2 Ferraro-1 04
3 Compactor-3 Ferraro-2 06

(Stenter Machine)
Dyeing Finishing Section
Fab.type GSM Color Temp PP Overfeed Blower Speed Moisture
100% CTN S/J 150-180 Color 150 2 65% 90/95% 30 3%
Lycra S/J 160-200 Color 160 2.5 60% 90/95 25 3%
100%CTN RIB 180-200 Color 150 2 50% 85/90 25 4%
Lycra RIB 180-200 Color 160 2.5 50% 85/90 25 4%
Fleece CTN 230-280 Color 160 2 50% 85/90 25 4%
CVC Fleece 220-280 Color 110 2.5 30% 85/90 15 3%
CVC 130-180 Color 110 2 20% 90/95 25 4%
CTN/CVC 130-200 White 130 3 65% 95/100 25 3%
CTN Lycra 150-180 White 140 3 60% 95/100 25 3%
Lycra Viscos 130-200 Color 150 2 60% 85/90 20 4%
Note: Depend on Shade percentage & Match with Standard. For 8 chamber

(Compactor Machine Parameter) Date: 20/09/2023
Dyeing Finishing Section
Fab.type GSM Color Temp PP Overfeed Width Speed Moisture
100% CTN S/J 150-180 Color 110 3 50% +1 inch 25 4%
Lycra S/J 160-200 Color 120 3 60% +2 inch 25 5%
100%CTN RIB 180-200 Color 110 3 40% +1 inch 20 4%
Lycra RIB 180-200 Color 120 3 30% +2 inch 20 4%
Fleece CTN 230-280 Color 110 3 40% +1 inch 25 4%
CVC Fleece 220-280 Color 110 3 20% +1 inch 25 3%
CVC 130-180 Color 110 3 30% Same 30 3%
CTN/CVC 130-200 White 110 3 50% Same 30 3%
CTN Lycra 150-180 White 120 3 60% +2 inch 30 4%
Lycra Viscos 130-200 Color 120 3 50% + 2 inch 25 6%
Note: If needed we can adjust Blanket pressure & Temperature.

Chaity Group
Finishing Packing Poly Size
SL Type Size(W-L) Ratio Remark
1 Open Fabrics 34”x54” 50%
2 Open Fabrics 36”x56” 40%
3 Tube Fabrics 30”x50” 2%
4 Roll Poly 32” 8%
Note: Average 12 poly per KG, for 30 tons needed 1500 pics poly bag, 220 LBS per day

‡dvi c‡q›U wm‡÷g
Definition of 4 Point: ‡Kvb wbw`©ó †d«we· Gi ÎƒwU ¸‡jv †K BwÂ‡Z cwigvc K‡i Pvi wU av‡c wef³ K‡i †kÖbx‡Z
iæcvšÍi Kiv †K eySvq | (GK ¯‹qvi wgUvi / MR Kvc‡oi g‡a¨ wea¨gvb ÎæwU/ mgm¨v mg~n‡K me©”Q 4wU c‡q‡›U wbb©q
Kiv‡K †dvi c‡q›U e‡j)
Hole
4 point
Contra
Hole 1 point
4 point
One Square meter Fabrics (39.37x39.37)
Color Spot
2 point
Note: Total Point in the Fabrics in one Square Meter -11 point but as per formula- in square meter
maximum point we can count 4 point. That means 4 point is reject condition.
hw` GK ¯‹¨vqvi wgUvi/ MR †dweªKm Gi g‡a¨ wfwebœ ai‡bi mgm¨v j¶ Kiv hvq †hgb K›Uªv, †nvj, Kvjvi ¯úU, ‡gvU
c‡q›U nq 11. wKš‘ me©”Q c‡q›U 4 Gi †ewk n‡e bv, KviY 4 c‡q›U n‡”Q wi‡R± Gwiqv|
Defect Size Penalty Point
৩ ইঞ্চি বা তার কম 1 Points
৩ ইঞ্চির উপরর ককন্তু ৬ ইঞ্চির কম 2 Points
৬ ইঞ্চির উপরর ককন্তু ৯ ইঞ্চির কম 3 Points
৯ ইঞ্চি থেরক বড় 4 Points
Holes and Openings
১ ইঞ্চি বা তার কম 2 Points
১ ইঞ্চির বড় 4 Points

Penalty Points = (Total Points from Roll × 36 ×100)
(Fabric Length in Yards × Fabric Width in Inches)
পয়েন্ট গ্রহণয় োগ্য মোত্রো গ্রগ্রড
০-২০ পরেন্ট A
২১-২৮ পরেন্ট B
২৮ এর থেরে থবকি Reject
Yard = Weight X 1550 x 1000
Width x GSM x 36
Count = Length (yard) X Weight Unit
Weight (grams) X Length Unit
KG= 1000x 39.37 = Meter
GSM x Width (inch)

Skills Development analysis- kÖwgK‡`i Kg©`ÿZv e„w×i Rb¨, wb¤œwjwLZ wel‡qi Dci cÖwkÿ‡bi
gva¨‡g Kg©`ÿZv e„w× K‡i, Gme wel‡qi w¯‹j ‡U÷ †bIqv n‡e Ges †hvM¨Zv Ab~hvqx c`vqb Kiv n‡e|

Date:01/11/2022
Sum of QTY
DATE FACTORY BUYER ORDER COLOUR BATCH F/TYPE DIA GSM POSITION DYEING DATE DURATION OPEN/TUBE REMARKS Total
6125 A/dyeing 275
5858 A/Stenter 291
Lilack 6114 A/dyeing 1006
6199 F/T 70 260 983
6223 S/j 68 160 emty
2555
S004 Lilack 6144 72 1036
S021 Navy 6154 76 1276
28914 White 6134 72 A/Stenter 365
2677
88883 Sage 5822 B/Brush 500
5968 525
5969 526
Sage 5914 B/Peach 558
12261 pink 5850 Fleece 80 300 Brush Ok 963
58545 6135 A/dyeing 1252
34042 6028 A/Stenter 1252
12265 6074 Fleece 72 300 1364
234627 6093 S/j 78 160 1518
11757 Lt Grey 5815 Fleece 80 300 115
51291 Sky blue 5579 S/j 76 160 Dyeing M/c Ran: 125
8698
Black 5025 76 A/Stenter 228
6059 A/dyeing 1042
6045 1047
Yellow 5971 A/T tube 85
Piroutte 6203 76 open 1615
4017
84527A Black Iris 6136 1601
68220 6022 1107
84810 6148 1179
C68222 5659 300
68266 Miste 8147 495
82266 Sky Way 6121 491
5173
213M Dk Navy 5709 260 108
231M Navy 6219 235 443
231F Off-White 6220 260 168
719
303 White 6160 72 413
303hzed Black 6166 70 437
850
2067538 16564
2X2 LY-
Rib 973
204166508 16525 S/j B/AOP 631
1604
16546 75 Shade not ok 1609
16578 73 Shade not ok 1593
200739 Black 16414 1X1LY Rib 34T 230 Dyeing M/c Ran: tube 1006
White 16391 Ly-S/j A/Stenter open 909
M/BLUE 16592
Twill
Tape
A/dyeing tube
432
202953 DK-Blue 16503
2X2 LY-
Rib 1297
2953 Lt-Green 16580 S/j 500
201214 pink 16492 75 220 A/dyeing 1633
201215 Green 16212
(blank
)
(blank) A/Stenter
504
199913 lavender 16554 59 160 A/dyeing Shade not ok 514
2228 Lt-Green 16548
(blank
)
(blank) A/Stenter
400
201216 IN:Blue 16561 Ly-S/j 75 220 Dyeing M/c Ran: 285
10682
2737-0044 Arabian 16514 S/j 59 160 A/dyeing 195
Brown 16566 S/L 62 200 Dyeing M/c Ran: 260
Hadege green 16563 1X1LY Rib
(blank
)
(blank) A/Stenter
30
485
Woll Worth 306171 Lilack 16445 Ly-S/j 68 180 A/dyeing open Shade not ok 486
486
2067538 White 16611 2x2 54 210 895
862076 Lt Grey 16596 Ly-S/j 75 220 1010
206753 16554 2x2 54 210 A/dyeing 707
862052 16572 Ly-S/j 75 220 510
2067536 Dk-Green 16465 2x2 54 210 1332
4454
Wool Worth 306262 P/Rosettle 16588 S/j 65 160 Dyeing M/c Ran: open 686
686
34 Lt Grey 44209 Ly-S/j 448
28 Sky blue 44219 S/j 395
843
206458 44165 S/j
(blank
)
(blank) A/Stenter
429
207904 44064 Ly-S/j 172 170 Dyeing M/c Ran: 820
1249
KFL-46/228 43871 105
KFL-46/22/10 44172 903
1008
Kids Fashion 43555 68 140 A/dyeing 89
SS23 43550
(blank
)
(blank) A/Stenter
600
689
Blanco 44210 S/j 600
Grey mell 44216 Terry 355
955
47830
open
open
open
open
open
open
open
open
open
open
open
open
open
(blank)
220
(blank)
(blank)
(blank)
(blank)
Wibra Total
Woll Worth Total
New Yourker
Rose Intimate Total
Ragadi
(blank
)
A/dyeing
A/Stenter
Dyeing M/c Ran:
Dyeing M/c Ran:
A/Stenter
A/Stenter
A/Stenter
Ly-S/j
Ly-S/j
S/j
S/j
Ly-S/j
68
78
78
72
72
68
80
(blank
)
(blank
)
(blank
)
(blank
)
New Yourker Total
Wool Worth Total
Handz Clothing
Handz Clothing Total
IFS
IFS Total
Khan Tex
Khan Tex Total
Ragadi Total
497109
497111
U62324
2063339
2067014
200735
201228
2737-0032
22-31B
Br:White
M-G-Mell
Black
Blue
Dutch Canal
Black
White
DK-Blue
Black
White
White
White
S/j
S/j
Rose Intimate
11/1/2022
Grand Total
Gazipur
Sanarpar
Sub:contract
Bay City
Bay City Total
Design
Design Total
Next
Next Total
Takko
Takko Total
Zeeman
Zeeman Total
Zxy
Zxy Total
Kappa
Kappa Total
GV Fashion
GV Fashion Total
KIK
KIK Total
Wibra
A/Stenter
Dyeing M/c Ran:
A/Stenter
A/dyeing
Dyeing M/c Ran:
A/Stenter
Dyeing M/c Ran:
Dyeing M/c Ran:
A/Stenter
160
155
160
160
160
S/j
S/j
S/j
Ly-S/j
S/j
Terry
S/j
FAMKAM DYEING LTD.
Shirir Chaia, Bagher Bazer , Gazipur
Fabric status Report
160
140
160
open
open
open
open

cÖ‡mm jm †iv‡a Kiwbq
1. cÖwZwU †iv‡ji GK gv_vq w÷Kvi/BAviwc, Ab¨ gv_vq BD‡jv Kvjvi Kj‡gi G‡iv gvK©/ e¨vP bv¤^vi|
2. w÷Kv‡i †jLv IRb Ges †iv‡ji IRb GK n‡Z n‡e|
3. WvBs G †jvW Kivi mgq, Aek¨B IRb Ges †ivj wVK Av‡Q wbwð©Z Ki‡Z n‡e|
4. WvBs Kivi mgq †Kvb †ivj KvUv hv‡e bv|
5. wmwjwUs Kivi mgq, Aek¨B †ivj KvDÛ Ki‡Z n‡e, Kg †ewk cvIqv †M‡j, wdwbwks eÜ _vK‡e|
6. ‡mW †ivj, wmwjwUs Acv‡iUi †_‡K wb‡Z n‡e Ges e¨vP Kv‡W© †ivj/ BAviwc bvgevi wj‡L ivL‡Z n‡e|
7. wdwbwks Acv‡iUi, cÖ_‡g †mW †ivj Av‡Q wK bv, wbwð©Z Ki‡Z n‡e, cvIqv bv †M‡j wdwbwks eÜ _vK‡e|
8. ÷¨v›Uvi Kivi mgqI †ivj KvD›U Ki‡Z n‡e, Kg/‡ewk n‡j, wdwbwks eÜ _vK‡e|
9. K‡¤ú± †gwk‡bI †ivj KvD›U Ki‡Z n‡e Ges IRb K‡i cª‡mm jm †PK Ki‡Z n‡e, cÖ‡mm jm †ewk n‡j
†KvqvwjwU‡Z †`Iqv hv‡e bv (cÖ‡mm jm wbwð©Z K‡i †Wwjfvwi hv‡e)
10. ‡KvqvwjwU B‡Ý‡cKkb Kivi mgq, BAviwc bv¤^vi Aek¨B wi‡cv‡U D‡jøL Ki‡Z n‡e|
11. ‡Kvb †ivj †KvqvwjwU hw` †PK Kivi Rb¨ wb‡Z n‡q, Aek¨B Acv‡iUi †K AewnZ K‡i wb‡Z n‡e Ges BAviwc
bv¤^vi D‡jøL Ki‡Z n‡e I e¨vP wdwbwks nIqvi c~‡e© Aek¨B †ivj e¨v‡P †diZ w`‡Z n‡e|
12. hw` K‡¤ú± Kivi c‡i, †Kvb †ivj Kg cvIqv hvq, Zvn‡j cÖ_‡g †KvqvwjwUi Kv‡Q †`L‡Z n‡e, BÝ‡cKkb Kiv
†ivj Ges †mW †ivj i‡q †Mj wKbv|
13. ‡KvqvwjwU mgm¨vi Rb¨ †Kvb †ivj, †i‡L w`‡Z nq, Aek¨B e¨vP Kv‡W© BAviwc bv¤^vi mn D‡jøL Ki‡Z n‡e|
14. ÷¨v›Uvi /K‡¤úKUi Acv‡iUi Aek¨B e¨vP Kv‡W© D‡jøwLZ †ivj msL¨v wbwð©Z Ki‡Z n‡e Ges e¨vP Kv‡W© wj‡L
ivL‡Z n‡e|
15. K‡¤úKUi wdwbwks Kivi c‡i, IRb K‡i, cª‡mm jm, †gwkb bv¤^vi Ges Acv‡iU‡i bvg D‡jøL Ki‡Z n‡e
16. cª‡mm jm †ewk n‡j, †ivj msL¨v wbwð©Z Ki‡Z n‡e| Aek¨B e¨vP g¨v‡bRvi Ges wdwbwks BbPvR©‡K Rvbv‡Z
n‡e|
17. cª‡mm jm †ewk n‡j, †Kvb †Kvb †gwk‡b wdwbwms Kiv n‡jv, †mB me †gwk‡b †PK K‡i †`L‡Z n‡e|
18. hw` wbwð©Z nIqv hvq, †Kvb †ivj nviv‡bv hvq bvB, Zvn‡j e¨vP g¨v‡bRv †K Rvbv‡Z n‡e|
19. kZ fvM wbwð©Z n‡Z n‡e, †Kvb †ivj wdwbwks G †Kvb †ivj nvivq bvB|
20. ‡Kvb Ae¯’vq †ivj KvUv hv‡e bv|
21. ‡Kvb e¨v‡Pi wKQz ‡dweªKm mgm¨v n‡j `ªZ cÖ‡mm K‡i, m¤ú~Y© †dweªKm †Wwjfvix hv‡e|
22. wms‡KR KvU‡Z n‡e e· AvKv‡i, hv‡Z †iv‡ji `yB mvB‡Wi m¨vj‡fR Avjv`v bv nq|
23. d¨v±wi †_‡K evwni nIqvi Av‡M Aek¨B Gi mgvavb K‡i, evwni n‡Z n‡e|
24. ‡ewk cÖ‡mm jm †Kvb e¨vP †KvqvwjwUi Kv‡Q, †`Iqv hv‡e bv|
25. Avgiv A½xKvã©, †ivj nviv‡bv ‡iva Kie Ges cÖ‡mm jP Kgv‡ev, Bbkv-Avjøvn

Fleece Fabrics Finishing Procedure:
eZ©gv‡b wd«wjm †dweªK‡mi Pvwn`v e¨vcK Ges GB ai‡bi †dweªKm wdwbwks cÖ‡mm I GKUz e¨vwZµg| †dweªK‡mi wiKfvix I w_K‡bm,
dvBevi D‡V hvIqvi GB ai‡bi mgm¨v cwijwÿZ n‡q _v‡K, †ewki fvM Kvógvi †KvqvwjwUi wel‡q †Kvb ai‡bi Qvo †`q bv, evBwÛs G
hw` kZfvM cwj÷vi w`‡q _v‡K, Zvn‡j wiKfvwi fvj n‡q _v‡K Ges eªv‡ki c~‡e© 20-25% Wvqv (cÖ¯’) evwo‡q ivL‡Z nq, GB ai‡bi
†dweªKm eªvk Kivi mg‡h Wvqv A‡bK †QvU n‡h hvq, ZvB evwo‡q ivL‡Z nq, hvnv evBwÛs KUb/wmwfwmÕi †ÿ‡Z Ki‡Z nq bv| GLv‡b wKQz
AvBwWqv Zz‡j aijvg|
1. CVC Fleece 80/20 or 60/40 Brush Program (Banding Polyester)
A. Before brush in wet stage (After Dyeing)
- Width 20-25% Extension/ Plus from required
- Only water dry (don’t use any kind of softener
- GSM less 10-15% from required
- Stenter temperature- 110-120
- Overfeed 20-30% Maximum
B. After brush in Stenter process
- Temperature 110-120
- Width Maximum 2 inch Plus
- Overfeed 0-10% Max
- Underfeed -0/2%
- Blower 75/80
- Padder pressure 3/2
- GSM less 10% From required for Compact process
- Softener
Cationic/ Nonionic- 20 gpl
Silicon - 10 gpl
Elastomeric - 20 gpl
pH - 4.5-5.0
May be Face in the Problem:
- Straight recovery
- Fiber migration
- Fluffiness
- Thickness
2. 100% Cotton Fleece Fabrics Brush Program
A. Before Brush in wet Stage (After Dyeing)
- Width only 2 inch plus
- Temperature 150-160
- Overfeed 30-40%
- Blower Speed 95/100
- Padder Pressure- 3/2

- Softener (Cationic/ Nonionic- 20-30 gpl)
B. After Brush
- Temperature- 140-150
- Width 2 inch plus for compact process
- Overfeed 30-40%
- Padder Pressure 3/2
- Blower Speed 85/90
- Softener
Cationic/ Nonionic - 20 gpl
Power Soft (silicon)- 10 gpl
May be Face in the Problem:
- Fiber Migration
- Recovery
- Fluffiness
100% Polyester Fabrics Finishing Process: polyester grey stage width will be 15-20%
plus & GSM also 20-25% less from required. So before dyeing should be heat set due to
Width adjust & Crease recovery.
kZfvM cwj÷vi †dweªKm wdwbwks Kivi cw×wZ: mvavibZ cwj÷vi †dweªKm wbwUs Kivi c‡i Wvqv 15-20% †ewk _v‡K Ges wRGmGg I
†mB Zzjbvq Kg _v‡K, ZvB WvBs Gi c~‡e© wnU‡mU K‡i †bIqv nq, cwj÷vi wnU‡mUI wKš‘ GKUz wfbœ, GLv‡b wnU‡m‡U hvnv wRGmGg Ges
Wvqv hvnv ivLv n‡e, WvBs Gi c‡i ZvB _vK‡e, Kg ev †ewk n‡e bv| wms‡KR Gi †Kvb mgm¨v †bB|
Heat Set-
Temperature- 180-85
Width- As per Required
GSM- As per Required
Speed- 40 Second (dwell time)
Anti-crease- 1 gpl
If customer requirement wicking process, in the polyester fabrics maximum customer
needed wicking process.
wms‡KR Gi †Kvb mgm¨v †bB| †ewki fvM Kv÷gvi cwj÷vi †dweª‡m cvwb `ªæZ †kv‡l †bIqvi ‡KwgK¨vj wdwbwks
cÖ‡mm K‡i _v‡K|

Challenge in Chaity Group:
wb‡¤œi Bmy mgyn cÖ_wgK fv‡e Avgiv wbqš¿‡b P¨v‡jwÄs Gi g‡a¨ co‡Z n‡q‡Q| Acv‡iUi mycvifvBRvi mn mevB‡K
Avgiv †Uªwbs Gi AvIZvq wb‡q Avwm Ges wKfv‡e wbqš¿b Ki‡Z n‡e †mB wel‡q w`Mwb‡`©kbv cš’v ˆZix Kiv nq| †mB
Kvh©cÖbvjx Abyhvqx mevB KvR Ki‡j †Kv›Uª‡j _vK‡e|
1. Chemical Cost high
A. Cause
- Without Calculation Chemical use
- Combination not match
- Not follow fabrics construction
B. Remedies
- Train up people (Operator & In-charge)
- A awareness
- Set SOP Fabrics wise
2. Dirty Spots
A. Cause
- Fabrics Handle not properly
- Trolley Shortage
- Wastage use not properly
B. Remedies
- A awareness
3. Process loss High
A. Cause
- Roll loss
- Shade roll missing/ Not return to batch
- Enzyme use not continues as per standard
- Reprocess rate High
B. Remedies
- A awareness
4. Lycra Fabrics
A. Cause
- Selvedge Curling
- Roll to roll GSM Variation
- Shrinkage
- GSM High & Low rate is out of tolerance

B. Remedies
- A awareness
- Set SOP fabrics wise
5. Shade roll to bulk shade not match
A. Cause
- Without Record keeping
- Chemical use not set SOP
- Temperature set different
- Width also set different
- Padder Pressure not recorded
B. Remedies
- Should be same as shade roll concentration
- Set SOP fabrication wise
6. Within Batch 2/3 rolls hand feel hard
A. Cause
- Softener Change time
- Softener not same concentration
- Negligence of operator
- Different count or yarn lot
- Don’t have awareness
B. Remedies
- Softener Should be same concentration
- Set SOP fabrication wise
7. Within Batch 2/3 rolls Shade variation
A. Cause
- Adjust in shade
- Different count or yarn lot
- Softener not same concentration
- Don’t have awareness
B. Remedies
- Should be Same Count & Yarn lot
- Awareness to operator
8. Shrinkage
A. Cause
- Knit not as per Standard (Count, Dia, SL)
- Temperature & Speed Not adjust

- Not proper Heat set (Lycra)
- Long time in Dyeing
B. Remedies
- Knit Should be as per Standard
- Temperature & Speed adjust as per SOP
9. GSM Low
A. Cause
- Heat set not as per Standard
- Knitting don’t knit as per required (Standard)
- Width set not as per required
- Wrong finishing set up
B. Remedies
- Heat set as per SOP
- Knit should be as sample standard
10. Re-process (Stenter)
A. Cause
- Hand feel
- GSM High
- Shade Problem
- Crease Mark
B. Remedies
- Awareness of operator
- Correction form knitting
11. Re-process (Compactor)
A. Cause
- GSM low
- Shrinkage
- Twisting
- Shade
B. Remedies
- Awareness of operator
- Correction form knitting

Finishing Manual Chaity Group.pdf

Finishing Manual Chaity Group.pdf

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Finishing Manual Chaity Group.pdf