job risk identification

1. Company Logo JOB SAFET ANALYSIS
Project:
Ref No.:
Grinding, Welding & Gas cutting
Rev No.:
Page: 1 of 3
Prepared by: Reviewed by:
Approved by: Date:
Step
No.
Description of
Task Step
Hazard
Control Measures/
Preventive Measures
Responsible
Person
1 Work start-up
& obtaining
PTW
 Unauthorized work
 Invalid permit
 Lack of competency
 Lack or poor
communication
 Haste or shortcut
 Obtain a hot work permit before starting the job
 Get the permit validated for the specific day
 Supervisor must ensure that all work activities are
carried out by competent personnel
 Conduct Toolbox meeting, review the Method
statement and Job safety analysis to all craftsmen
involved in the work activities.
 Responsible person will conduct inspection,
monitor the work activities and have to ensure
safety standards and procedures are strictly
adhered to.
PTW applicant
Supervisor
PTW holder
2 Grinding  Rotating equipment
sparks.
 Damaged grinding
disc
 Make sure guards are fitted to all moving parts
 Ensure the proper use of guards
 Inspect the grinding discs prior to starting work
(ring test)
 Make sure that disc is compatible with the
grinding machine
 Check the RPM of disc & machine
 Proper PPE (Gloves + Mask).
Supervisor

2. Company Logo JOB SAFET ANALYSIS
Project:
Ref No.:
Grinding, Welding & Gas cutting
Rev No.:
Page: 2 of 3
Step
No.
Description of
Task Step
Hazard
Control Measures/
Preventive Measures
Responsible
Person
 Electrocution.
 High Pressure air
 Flying object/eye
injuries
 Correct installation of Grinder Wheel.
 Gas monitor correctly sited.
 Spark containment to be used.
 Only experienced personnel to use the
equipment.
 Wear a face shield while grinding
 Make sure an eye wash station is available nearby
3 Gas Cutting  Burns.
 Fire Hazard.
 Explosion.
 Tripping.
 Damaged or leaking
cylinders or hoses
 Proper isolation of system.
 All cylinders to be secured.
 Flame arrestor between the cylinder & torch
 Hoses in good condition.
 Proper PPE.
 Trained Fire Watch.
 Gas Monitor correctly sited.
 Correct Fire Extinguisher(s).
 Deployment of Experienced personnel.
 Cordoning of the area.
 Fire Blanket.
 Inspect the cylinders & hoses before starting the
job
Supervisor &
Workers

3. Company Logo JOB SAFET ANALYSIS
Project:
Ref No.:
Grinding, Welding & Gas cutting
Rev No.:
Page: 3 of 3
Step
No.
Description of
Task Step
Hazard
Control Measures/
Preventive Measures
Responsible
Person
4 Welding  Fire Hazard
 Burns.
 Electrocution/
Spatter burns
 Damage cable
 Hot tabs end pieces
of welding rods.
 Sparking
 Damage cable
 UV rays
 Before starting welding make sure the area is
clear of all types of combustible materials
 Provide a fire blanket on site
 Make sure fire extinguishers are available on site
 Wear proper PPE for welding ie., leather jackets,
Gloves, welding goggles/welding mask,
 Trained Fire Watch.
 Gas Monitor correctly sited.
 Certified Equipment and to be sited as near as
possible to work site.
 Proper earthing of equipment.
 Certified Welder.
 Make sure spark containment is used such as a
welding hood/fire blanket.
 Ensure that rod holder is in good condition.
 Ensure that forward and return cables are in good
working condition.
 Use proper cable connector for extension.
 If cables are crossing the road then ensure proper
protection.
 The welder & the welder helpers must wear
welding goggles
Supervisor &
Workers