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INVENTORY MANAGEMENT




                              1/25/2013
1

                Rahul Sunda
                  110629
CONTENTS:-
 1.INTRODUCTION
 2.OBJECTIVE




                                            1/25/2013
 3.IMPORTANT TERM USED IN INV.MNG.
 4.PRESSURE FOR LOW &HIGH INVENTORY
 5.TWO FORMS OF DEMAND
 6.TYPES OF INVENTORY
 7.CHALLANGES IN I.M.


 8.TECTICS USED TO CONTROL INVENTORY
 9.EOQ ANALYSIS
 10.ABC ANALYSIS
 11.INVENTORY CONTROL SYSTEM
 12.P&Q SYSTEMS                        2
1/25/2013
    INVENTORY

    Inventory is anything which can be store for
    future needs or demand, it can be in any form like
    man, machine, raw material, machine hours ,
    finished goods etc.




3
INVENTORY MANAGEMENT




                                                            1/25/2013
   Inventory management, is the planning and
    controlling of inventories in order to meet the
    competitive priorities of the organization, is an
    important concern for managers in all types of
    businesses.




                                                        4
INTRODUCTION CONTINUED




                                                         1/25/2013
    Inventory control is concerned with achieving
     an optimum balance between two competing
     objectives.
1)   Minimizing the investment in inventory.
2)   Maximizing the service levels to customer’s
     and it’s operating departments.




                                                     5
INVENTORY ACT AS A CUSHION




                                                         1/25/2013
If Operation has full of problem , like labour
absenteeism is high worker’s moral is also low ,
equipment working is not so good , logistic system
is not so good , than also if a company has very
excess amount of inventory , then no-one knows
about these problem.




                                                     6
OBJECTIVES

      The specific objectives of inventory management are
      as follow:




                                                             1/25/2013
a)    Keeping the production on as on-going basis.
b)    Preventing idleness of men, machine .
c)    Utilizing of scare resources (capital) and investment
      judiciously.
d)    Avoiding risk of loss of life (moral & social).
e)    Giving satisfaction to customers in terms of quality-
      care, competitive price and prompt delivery.
f)    Inducing confidence in customers and to create trust
      and faith.

                                                         7
IMPORTANT TERM USED IN I.M.




                                                           1/25/2013
 Lot Size:- The quantity of an inventory item
  management either buys from a supplier or
  manufactures using internal processes
 SKU:- An individual item or product that has an
  identifying code and is held in inventory
  somewhere along the supply chain.
 Reorder Point:-it is that point where new order is
  placed & it is dependent on lead time



                                                       8
PRESSURE FOR INVENTORY




                                                             1/25/2013
   A Manager consistently dealing with low and
    high inventory according to the nature of product,
    customer demand, supplier efficiency , lead time.




                                                         9
PRESSURE FOR LOW INVENTORY




                              1/25/2013
  Cost of Capital:-
   (a) Opportunity cost
   (b) Total Holding Cost
       Taxes
       Insurance
       Shrinkage
       Storage



                             10
PRESSURE FOR HIGH INVENTORY




                                  1/25/2013
 Customer Side
 Set up cost

 Ordering Cost

 Labour/equipment utilization

 Transportation Cost

 Payment to Suppliers




                                 11
TWO FORMS OF DEMAND
   Dependent
        Demand for items used to produce final products
         and that is influence by other item.




                                                            1/25/2013
        Tires stored at a plant are an example of a
         dependent demand item.
   Independent
       Demand for items used by external
     Customers , that don’t influence by other
     Item.
     EX. Cars, appliances, computers, and
     houses are examples of independent
     demand inventory.



                                                           12
DEMAND CONTINUED

                                 Independent Demand




                                                       1/25/2013
                 A                Dependent Demand


         B               C


     D       E       D       F




    Independent demand is uncertain.
                                                      13
      Dependent demand is certain.
TYPES OF INVENTORY




                                                    1/25/2013
 By using the concept of what is order size and
  what is time between the order or lot size ,
  Inventory are of 4 types:-
 Cycle Inventory

 Anticipation Inventory

 Safety Inventory

 Pipe Line Inventory




                                                   14
CYCLE INVENTORY
 Cycle inventory related with concept of LOT size , it is that
  portion of inventory which varies directly with LOT size.




                                                             1/25/2013
 So it directly depends on cycle time or LEAD time(time
  between two orders)
        Average cycle inventory(when demand rate is
  constant)=q+0/2=q/2




                                                            15
CYCLE CURVE
                                     Profile of Inventory Level Over Time
    Q




                                                                     1/25/2013

                  Deman
                  d
                    rate
Quantit
y
on hand

Reorder
point



                                                              Time
        Receive      Place Receive        Place Receive
        order        order order          order order

                       Lead time                                 16
SAFETY STOCK INVENTORY




                                                     1/25/2013
 Surplus Inventory that protects against
  uncertainties in demand , lead time ,and supply
  changes.
 It also avoid customer service problems and in
  the emergency situation.
 It achieve through two ways:-

       1.before lead time order is placed.
        2.more order is placed.



                                                    17
ANTICIPATION INVENTORY




                                                       1/25/2013
It is that part of Inventory which is held for meet in
peak season demand , so this type of Inventory is
intensely created because a certainty is there that it
will consume in peak season.
It also help when suppliers are threatened with a strike
or have severe capacity limitations.




                                                     18
PIPE LINE INVENTORY




                                                        1/25/2013
 Inventory that is created when an order for an
  item is issued but not yet placed in inventory.
 It exists in the form of materials that move from
  supplier to a plant , from one operation to the
  next in the plant ,or plant to a customer, or from
  the distribution centre to a retailers.
 Longer lead time or higher demand at a frequent
  time create more pipe line inventory.
          pipe line inventory=d.L


                                                       19
CHALLENGES IN I.M.




                                                     1/25/2013
 What is in the Stock ?
 What quantity of a single product is available?

 Where it is being held ?

       So big retail chain stores like Walmart
 (U.S.A.) ,Tesco (U.K.), Carrefour(France) used
 RFIS System.




                                                    20
1/25/2013
            21

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Inventory management

  • 1. INVENTORY MANAGEMENT 1/25/2013 1 Rahul Sunda 110629
  • 2. CONTENTS:-  1.INTRODUCTION  2.OBJECTIVE 1/25/2013  3.IMPORTANT TERM USED IN INV.MNG.  4.PRESSURE FOR LOW &HIGH INVENTORY  5.TWO FORMS OF DEMAND  6.TYPES OF INVENTORY  7.CHALLANGES IN I.M.  8.TECTICS USED TO CONTROL INVENTORY  9.EOQ ANALYSIS  10.ABC ANALYSIS  11.INVENTORY CONTROL SYSTEM  12.P&Q SYSTEMS 2
  • 3. 1/25/2013 INVENTORY Inventory is anything which can be store for future needs or demand, it can be in any form like man, machine, raw material, machine hours , finished goods etc. 3
  • 4. INVENTORY MANAGEMENT 1/25/2013  Inventory management, is the planning and controlling of inventories in order to meet the competitive priorities of the organization, is an important concern for managers in all types of businesses. 4
  • 5. INTRODUCTION CONTINUED 1/25/2013  Inventory control is concerned with achieving an optimum balance between two competing objectives. 1) Minimizing the investment in inventory. 2) Maximizing the service levels to customer’s and it’s operating departments. 5
  • 6. INVENTORY ACT AS A CUSHION 1/25/2013 If Operation has full of problem , like labour absenteeism is high worker’s moral is also low , equipment working is not so good , logistic system is not so good , than also if a company has very excess amount of inventory , then no-one knows about these problem. 6
  • 7. OBJECTIVES The specific objectives of inventory management are as follow: 1/25/2013 a) Keeping the production on as on-going basis. b) Preventing idleness of men, machine . c) Utilizing of scare resources (capital) and investment judiciously. d) Avoiding risk of loss of life (moral & social). e) Giving satisfaction to customers in terms of quality- care, competitive price and prompt delivery. f) Inducing confidence in customers and to create trust and faith. 7
  • 8. IMPORTANT TERM USED IN I.M. 1/25/2013  Lot Size:- The quantity of an inventory item management either buys from a supplier or manufactures using internal processes  SKU:- An individual item or product that has an identifying code and is held in inventory somewhere along the supply chain.  Reorder Point:-it is that point where new order is placed & it is dependent on lead time 8
  • 9. PRESSURE FOR INVENTORY 1/25/2013  A Manager consistently dealing with low and high inventory according to the nature of product, customer demand, supplier efficiency , lead time. 9
  • 10. PRESSURE FOR LOW INVENTORY 1/25/2013  Cost of Capital:- (a) Opportunity cost (b) Total Holding Cost  Taxes  Insurance  Shrinkage  Storage 10
  • 11. PRESSURE FOR HIGH INVENTORY 1/25/2013  Customer Side  Set up cost  Ordering Cost  Labour/equipment utilization  Transportation Cost  Payment to Suppliers 11
  • 12. TWO FORMS OF DEMAND  Dependent  Demand for items used to produce final products and that is influence by other item. 1/25/2013  Tires stored at a plant are an example of a dependent demand item.  Independent  Demand for items used by external Customers , that don’t influence by other Item. EX. Cars, appliances, computers, and houses are examples of independent demand inventory. 12
  • 13. DEMAND CONTINUED Independent Demand 1/25/2013 A Dependent Demand B C D E D F Independent demand is uncertain. 13 Dependent demand is certain.
  • 14. TYPES OF INVENTORY 1/25/2013  By using the concept of what is order size and what is time between the order or lot size , Inventory are of 4 types:-  Cycle Inventory  Anticipation Inventory  Safety Inventory  Pipe Line Inventory 14
  • 15. CYCLE INVENTORY  Cycle inventory related with concept of LOT size , it is that portion of inventory which varies directly with LOT size. 1/25/2013  So it directly depends on cycle time or LEAD time(time between two orders)  Average cycle inventory(when demand rate is constant)=q+0/2=q/2 15
  • 16. CYCLE CURVE Profile of Inventory Level Over Time Q 1/25/2013  Deman d rate Quantit y on hand Reorder point Time Receive Place Receive Place Receive order order order order order Lead time 16
  • 17. SAFETY STOCK INVENTORY 1/25/2013  Surplus Inventory that protects against uncertainties in demand , lead time ,and supply changes.  It also avoid customer service problems and in the emergency situation.  It achieve through two ways:-  1.before lead time order is placed.  2.more order is placed. 17
  • 18. ANTICIPATION INVENTORY 1/25/2013 It is that part of Inventory which is held for meet in peak season demand , so this type of Inventory is intensely created because a certainty is there that it will consume in peak season. It also help when suppliers are threatened with a strike or have severe capacity limitations. 18
  • 19. PIPE LINE INVENTORY 1/25/2013  Inventory that is created when an order for an item is issued but not yet placed in inventory.  It exists in the form of materials that move from supplier to a plant , from one operation to the next in the plant ,or plant to a customer, or from the distribution centre to a retailers.  Longer lead time or higher demand at a frequent time create more pipe line inventory.  pipe line inventory=d.L 19
  • 20. CHALLENGES IN I.M. 1/25/2013  What is in the Stock ?  What quantity of a single product is available?  Where it is being held ? So big retail chain stores like Walmart (U.S.A.) ,Tesco (U.K.), Carrefour(France) used RFIS System. 20
  • 21. 1/25/2013 21