Green Life Knit Composite Ltd. is a knit manufacturer in Bangladesh established in 2010 with over 2400 employees across a 25,000 square foot factory. It produces around 20,000 pieces per day of items like t-shirts, hoodies, and sportswear for customers in Germany, UK, Europe, Italy, and Sweden. The factory utilizes over 950 sewing machines and 40 knitting machines across processes like knitting, sampling, cutting, sewing, finishing, and packaging to transform raw materials like yarn and trims into finished goods for over $20 million in annual sales. An industrial training at the factory provided hands-on experience in textile production, management, and gaining practical knowledge to complement theoretical education.

1. BGMEA University of Fashion and Technology (BUFT)
Submitted to, Submitted by,
Mr. Nafis Abir T. M. Ashikur
Rahman
Lecturer, ID:191-097-801
Dept. of Textile Engineering
BUFT
Topic: Industrial Training on Green Life Knit Composite Ltd.

2. CONTENT
General introduction
Business overview
Customers
Products
Raw Materials
sequence of operations
Knitting Section
Sampling
Merchandising & R&D
Cutting Section
Sewing
IE & Planning
Finishing & Packaging
Maintenance
Inventory Management
Social & Environmental
Info
SWOT Analysis
Conclusion

3. GENERAL INTRODUCTION OF GL.
Green Life Knit Composite Ltd. has been a well-
established knit manufacturer in the heart of
Bangladesh, within the RMG sector since 2010. It
started its journey initially with 400 workers and now
has grown to 2400+ employees. The factory of Green
Life Knit Composite Ltd. at Ashulia covers well over
25,000 square feet.

4. BUSINESS OVERVIEW
Overview Information
Factory Space 25,ooo square Feet
Production Capacity 20,000 pieces/Day
Manpower 2400+
Production Line 37
Certification Alliance, BSCI, SENDEX, OEKO-TEX,
ACCORD
Exports Germany, UK, Europe, Italy, Sewden
Status One Stop Knit Solution
Turnover (In USD) $ 20 Million/Year
Sample Lead Time 45 Days
Lead Time 90 Days

5. CUSTOMERS

6. PRODUCTS
• T-Shirt
• Hoodie
• Polo Shirt
• Short Pant
• Sports Wear
• Active Wear

7. RAW MATERIALS
Yarn
Trims
Accessories
CVC Carded Yarn
Siro Yarn Combed Yarn
Melange Cotton
Trims are functional materials which are mandatory for
making a garment other than fabric.
Accessories are the materials which are not mandatory for
making a garments but use for decorative purpose or value
adding purpose.

8. SEQUENCE OF OPERATIONS
Knitting
Merchandising & R&D
Sampling
Cutting
Quilting (if applicable)
Sewing
Quality Control
Finishing
Packing & Shipping

9. KNITTING SECTION
Name/ MC Type Number
Total Knitting Machine 40
Single Jersey Tube 14
Fleece 12
Single Jersey Open 08
Rib 06
Production 12000 kg/Day

10. SAMPLING
Pattern Making
Fabric Cutting
Print or embroidery (If required)
Sewing
Finishing
QC check
Send to Buyer For Approval
Fabric Cutting
Sample Hanging Section
Sewing
Pattern Making

11. MERCHANDISING
Receive product package from buyers
Sample development
Price negotiation
Order confirmation and receive order
sheet
Sourcing best items at right time with
best price
Material collection and receive it in
factory
Swatch card making and approval
Preproduction meeting
Collect daily production and daily quality
report
Arrange final inspection
Shipment
Order Closing/ Reconciliation

12. R&D SECTION
Research/ Trend Analysis
Selection
Pattern making
Fabric and accessories Collect (In house)
Final Sample (Costing & Tech-pack Making)
Show it to buyers
Selected by buyers

13. CUTTING SECTION
Spreading
Inspection
Numbering
Cutting
Received Finished Fabric
Fabric Inspection
Marker Making with the aid of CAD
Relaxation
Spreading
Cutting
Numbering
Inspection
Pieces sent to Sewing Room

14. SEWING
Sewing means joining of different parts
of garments with the use of needle and
thread. Without needle and thread, we
can also make garments by using
alternative methods of joining like
adhesive, welding etc. In this section
1163 people works here. About more
then 950 different types of sewing
machine are running & give continuous
production. Sewing section

15. IE & PLANNING
Operator’s & Leader’s
Training &
Development
Production Project
Engineering
Product & Process
Engineering
Production
Maintanance
IE &
Planning

16. FINISHING & PACKING
Goods Received from Sewing Section
Thread Sucking by Machine
Measurement Check by QC
Attach Price Tags and Accessories
Metal Detection
Folding
Poly
Bar code (buyer wise sticker)
Packing
Cartooning
Final Inspection
Ready to Ship Goods

17. MAINTENANCE
Preventive
Predictive
Breakdown
Problem Arise
Inform to Maintenance
Department
Problem Detection
Problem can be solved
by repairing or replace

18. INVENTORY MANAGEMENT
Raw material receive
Material Receive Report (MRR)
Store in main warehouse by bin card
Sent to warehouse
Production floor

19. SOCIAL & ENVIRONMENTAL INFO.
Wastage Management
Health & Safety
No Child Labor
CSR

20. SWOT ANALYSIS
• Threat
• Opportuni
ty
• Weakness
• Strength
S W
T
O

21. CONCLUSION
Industrial training is an essential part for textile education because it minimizes the gap between
theoretical and practical knowledge. This industrial training has taught me a lot about textile
technology, production processes, textile machineries, industrial management, and made me
comfortable to industrial life. Besides it gave me the first opportunity to work in industry.