Industrial production is becoming increasingly interlinked with modern information and communication technology. From the foundation of intelligent digitally-networked systems, a largely self-organized production will be possible. In Industrie4.0, people, machinery, plants, logistics and products will communicate and cooperate directly. To connect these different strands, a unified, flexible, high-performance system is needed to provide company-wide, real-time, information flow.
To target these issues, we developed enterprise:inmation.
It securely and efficiently gathers data from manufacturing, process control and IT systems all around the globe, contextualizes it and transforms it into actionable information, which is presented to every decision-maker on any device, anytime, at any location.
Software made by industrial system integration pros, in close cooperation with industry leaders. Business performance in real-time, anytime, anywhere, for all decision- makers -that is enterprise:inmation.
3. Industrial production is becoming increasingly interlinked with modern
information and communication technology. From the foundation of intelligent
digitally-networked systems, a largely self-organized production will be possible.
In Industrie 4.0, people, machinery, plants, logistics and products
will communicate and cooperate directly.
To connect these different strands, a unified, flexible, high-performance
system is needed to provide company-wide, real-time, information flow.
Status Quo: Industrial Production & Industrie 4.0
4. Three Steps to the System of Systems
• Complete, secure, uninterrupted
real-time data communication.
• Freeing systems from operating in
isolation and abolish “data silos”.
• High-Resolution data support at sub-
millisecond scale and below.
• Unlimited scalability. Compatibility
with legacy systems.
• Close gap between IT and OT.
• New insight into business
performance.
• Increase ease of future system
integration.
• Lower effort and TCO, both on setup
and lifecycle maintenance.
• Provide added value for all business
layers by FAST DATA integration.
Challenges Desired OutcomesIdeal Solution
• Single, all-purpose software solution
to unite data sources across
enterprise.
• Mobile system that makes information
available to company decision makers.
• High performance, high resolution
data historian.
• Future-proof, flexible, scalable
infrastructure.
5. The System of Systems
It securely and efficiently gathers data from manufacturing, process control
and IT systems all around the globe, contextualizes it and transforms it into
actionable information, which is presented to every decision-maker
on any device, anytime, at any location.
In a Nutshell
9. Global (or regional) Data Center, e.g. HQ Local Production Facility (may exist 1-n times)
Corporate Virtual Private Network
Level 4 Network (OFFICE/ERP) Level 4 Network (OFFICE/ERP)
Level 3 Network (MES) Level 3 Network (MES)
Mobile Users
Central System
Configuration
On-Site
System User
VisualKPI Web
Server
inmation Connector
inmation
Core Server
Level 2 Network (DCS/S-PLC Interfaces)
Dynamic
NoSQL Storage
(1-n MongoDB
instances)
inmation Relay
inmation
Connector
Existing Database
Server (e.g. MES,
Batch, Lab, …)
ISP
Site Firewall
Router
Existing PIMS OPC Server
Existing PIMS Server (e.g.
OSI PI, Aspen IP.21, …)
10GbE Option
Real-Time
Replication Option
Sharding Option
Multiple DC Option
inmation
Connector
Existing OPC DA
Server
inmation
Connector
Existing DCS
OPC A&E Server
inmation
Connector
Existing S-PLC
OPC DA Server
inmation
Connector
Existing S-PLC
OPC A&E Server
Samplearchitecture
10. | Use Cases
| OIL AND GAS
Leading Pipeline Operator (USA)
Company-wide IT Monitoring
| PROCESS INDUSTRY
World Market Leader in Chemical Production (DEU)
Global Real-time Data Infrastructure
| DISCRETE MANUFACTURING
World Market Leader in Consumer Products (NLD)
Site-wide High Speed Data Collection
| MACHINE PRODUCTION
World Market Leader in Packing Machines (DEU)
The Global Machine Cloud
11. | Use Case 1 - Discrete Manufacturing
World Market Leader in Consumer Products (NLD)
Site-wide High Speed Data Collection
Situation
Production of personal lifestyle products for the entire world at one location
2000 employees, ~1000 machines, 25 million units per year
Development
Site-wide, data collection, historization and availability at sub-millisecond sampling rate
Goals
Hundreds of Connector components with a historian backbone of 20 terabyte units, horizontal
plug and play expansion, reaching petabyte capacity, towards ‘Zero Defect Manufacturing’
12. | Use Case 2 - Machine Production
World Market Leader in Packing Machines (DEU)
The Global Machine Cloud
Situation
1000 machines worldwide and a deployment of over 70 new production lines per year, one of the leading
companies in the field of packaging automation.
Development
Complete upgrade of company’s legacy line management software. Launch of new business models with
global cloud technology. All the machines and system components of a production line (including third party
components) were completely standardized in the OPC Unified Architecture.
Goals
Complex standard is supported at any depth, scaling factors within line management meet the high Track &
Trace standards of the food industry. ERP systems for the end user are simplified by the flexibility of the
inmation system interface. All production lines have a secure cloud connection to enable worldwide
monitoring by the service and support units.
13. | Use Case 3 – Process Industry
World Market Leader in Chemical Production (DEU)
Global Real-time Data Infrastructure
Situation
One of the largest chemical companies in the world with a system connecting production locations worldwide
to the headquarters in Germany with more than 50 distributed system services. enterprise:inmation was
selected as a platform to achieve ‘Global Manufacturing Intelligence’ aims.
Development
Field device data, alarm and event streams, process and performance data are consolidated worldwide and are
passed on to various, central analysis systems.
Goals
Dozen applications now covered, more to follow. Including predictive maintenance, efficiency monitoring,
global infrastructure monitoring or any other performance-oriented Fast Data application. Use of hundreds of
CPU cores on distributed computers worldwide, with simple, centralized management of the entire system.
14. … we see this system as unique in its market space and
congratulate you for this development.
Dr. Tobias Gerber, Senior Automation Manager,
Manufacturing Execution Solutions, BASF SE
15. | Use Case 4 – Oil and Gas
Leading Pipeline Operator (USA)
Company-wide IT Monitoring
Situation
Diverse and technical IT structure across US operations. Many tools and systems in place, but operating in
isolation not providing an integrated view of the US wide IT performance.
Development
Multiple backup, file transfer and inventory systems were integrated and periodically transfer all log data and
inventory information to a harmonized history repository. Automatic aggregations and assignment processes
for a highly structured real-time KPI model. Fully automated dashboard, now used by CIO and employees as the
most vital control element in decision making and problem solving.
Goals
In the first three months of use, the quality of IT processes across the group have already improved markedly.
In the now running 2nd phase, ten more data sources are being ‘live’ connected to Networker, Netapp, Tivoli,
Veeam, MaxDB, R-MAN, Litespeed, ADDM und PRTG.
16. Features I
One Solution
• One software from any data source
to the enterprise cloud
• Includes secure and efficient
network tunneling, consolidation of
namespaces and calculations of any
depth
• Single point of information access to
all operations data globally
Connectivity: Flexible
and Compatible
• OPC Classic, OPC UA, ODBC, web
access, structured files
• Communicate remotely through any
number of network boundaries
• Connect to any and all legacy and
future (production) systems
Scalability: Unlimited
and Fully Adaptable
• From a single machine to any
number of worldwide distributed
computers
• Horizontal scalability – any number
of Connector and Core services.
Any number of data sources
• NoSQL database for “natural”
storage scalability
1
17. Features II
Flexibility & Adaptability
• Consolidation of any number of data
sources of any data type.
• Interface with any legacy or future
production system
• Provides OPC Servers to integrate
3rd party products
• Unlimited Scale - from a single
machine to any number of CPUs
Secure Access
• Centralized control of security for all
aspects of system
• Role based access to users through
configurable profiles
• Allow access to outside partners by
defining virtual namespaces
containing only necessary
information
• Compliant with OPC security
specifications
Decision Support &
Technical Analysis
• Trend analysis for real-time and
historical data,
• Integration of Alarms & Events
• Complete perspective - Overview an
entire process or drill down to view
individual events
• Create KPIs, monitor performance and
process data
• Customize system with Lua scripting
18. Features III
Unify your entire data
source network!
• Free up “data silos” and prevent
isolation of system components only
used by very few specialists
• Easy deployment of remote
Connector services to free up
previously inaccessible data sources
• Access to the entire data source
network through one central
management system
Make data accessible to
your people!
• Put information in the hands of your
company decision makers – anyplace,
anytime and on any device
• Contextualize real-time and historical
data with KPIs, geolocations, trends,
alerts and group information.
• Powerful analysis and data processing
environment for data scientists plus zero-
training data-driven dashboards
Close the gap between IT
and OT!
• Improve operational efficiency
through intelligently linked industrial
systems
• Integrate data communication
across all areas of business
• Create information continuity within
the enterprise
19. • Distributed, multi-layered, object-oriented,
in-memory, real-time database
• Easy to deploy hundreds of services worldwide
• Powerful working environment (DataStudio) for the
central administration of a worldwide infrastructure
• Horizontal scalability on all levels
• Minute remote installation (with little effort: a
single executable, no dependencies)
• DataStudio contains a wealth of tools for data
analysis, effective automation, fast prototyping
• Exclusive NoSQL technology (MongoDB) for data
persistence to the yottabyte range
• Comprehensive interface support (OPC Classic, OPC
UA, Structured Files, Sockets, Databases...)
• Data-driven performance dashboards are
automatically created on the inmation KPI model -
without web programming
• OPC Unified Architecture Information Model
• Plug & Play Integration of namespaces of external
devices
• HTML5-based process images support interaction
with equipment monitoring models (e.g., alarm
boundary changes, mute circuits)
• HTML-based, terminal-independent, fully data driven
performance dashboards
• Comprehensive automation options using rules and
scripts
• Fully automated update process brings the system
up to date in minutes. New functions are quickly
usable.
• Fast, powerful, distributed script engine (Lua)
• Fully automated access to existing algorithms
worldwide
• Secure, compressed, bi-directional communication
between all connected levels via individual TCP
ports
Technology User FriendlinessFunctionality
Summary
20. Software made by industrial system
integration pros, in close cooperation
with industry leaders
Business performance in real-time,
anytime, anywhere, for all decision-
makers - that is