DEE Development Engineers
Limited

OVERVIEW




                            Dee Development Engineers Limited
Overview
 Global manufacturer of piping systems and fittings for
    power, HRSG, chemical, EPC and process industries
 Incorporated in 1983 - shipped over 250,000 metric tons of Carbon, Stainless and
    Alloy pipe fabrications to 6 continents
 Over 1400 team members including 200+ engineers and 100+ certified welders
 State of the art, equipment including welding equipment from Lincoln and Miller
 Induction bending technology from Cojafex and AWS Schaffer
 Continuous improvement and Environmental, Health & Safety programs in place




2                                                          Dee Development Engineers Limited
Facilities
Manufacturing
 Fabrication Plant # 1 ~ 10,000 Tons  Year (Palwal – India)
 Fabrication Plant # 2 ~ 24,000 Tons  Year (Palwal – India)
 Fittings Plant ~ 2400 Tons  Year (Palwal – India)
 Manufacturing spread over 22 Acres ~ 90,000 Sq. Meters
Engineering
 HQ Engineering Center (Palwal – India)
 Chennai Engineering Center (Chennai – India)
Customer Support  Operations
 Headquarters: Palwal  Faridabad – India (New Delhi area)
 Americas – Atlanta GA, USA
 Europe – Germany
 Asia Pacific – Tokyo, Japan

3                                                        Dee Development Engineers Limited
Quality & Certifications




    ISO 9001:2008     ISO 14001:2004   PED (Directive
                                                           OHSAS 18001:2007
                                        (97/23/EC)




             ASME ‘S’ Stamp                    ASME ‘PP’ Stamp

4                                                Dee Development Engineers Limited
Quality & Certifications
 Organization wide quality procedures and standards to support leading global
    standards
 Hands on experience with additional regional certifications including GOST-
    R, MITI, CRN, IBR
 Process for ASME ‘N’ stamp started in 2011 – certification expected in 2013
 Working experience with most leading inspection agencies including:
    TUV, Lloyds, HSB, SGS, BV
 Physical and Chemical labs accredited by NABL (National Accreditation Board for
    Testing and Calibration Laboratories - India)




5                                                       Dee Development Engineers Limited
Product Portfolio: Pipe Fabrication
 HRSG Piping                                   Gas Compressor Piping

 Power Cycle Piping                              Turbine Integral Piping

 Process Plant Piping                            Boiler Integral Piping

 Balance of Plant Piping

 Riser & Down Comer Piping

 Gas and Steam Turbine Piping

 Cooling Water & Lube Oil Piping

 Steam Distribution Headers



    Experience of more than 250,000 Tons of Pre Fabrication which includes over 7500
    Tons of P91 and 1500 Tons of WB36

6                                                           Dee Development Engineers Limited
Product Portfolio: Pipe Fabrication
                 Pipe Grade       Diameter      Wall Thickness   Construction

ALLOY STEELS
ASTM A335 P91
ASTM A335 P22
                                                                 Seamless or
ASTM A335 P11                    1/2 " TO 64"    Up to 85 MM
                                                                   Welded
ASTM A335 P91
ASTM A335 P5
STAINLESS STEELS
ASTM A312 TP 304 / 304L
ASTM A312 TP 316 / 316L                                          Seamless or
                                 1/2 " TO 64"    Up to 85 MM
ASTM A312 TP 321 / 321H                                            Welded
ASTM A312 TP 347 / 347H
CARBON STEELS
ASTM A106 Gr B / C                                               Seamless or
                                 1/2 " TO 64"    Up to 85 MM
ASTM A53 Gr B / C                                                  Welded

* Partial List

     Equipment and procedures capable of handling a wide array of material
      grades, pipe diameter and wall thickness.
7                                                                Dee Development Engineers Limited
Product Portfolio: Fittings

                     Hot Pushing Mandrel Elbow Forming machines

                     Cold Forming Machines complemented with Edge
                      Preparation machines

                     Hydraulic Presses ranging from 750 MT to 3000 MT
    Hot Formed       2 gas fired Furnaces

                     Integrated machining infrastructure with over 20 lathes
                      and complementary equipment

                     Semi-automated Shot Blasting machines

                     Pipe Cutting equipment with capability to handle pipes up
                      to 52” diameter

    Cold Formed


8                                                Dee Development Engineers Limited
Product Portfolio: Fittings
 Full range of in-house fittings manufacturing for maximum flexibility and
     competitiveness
 Seamless Butt Welded, Welder (ASME Section IX), Forged Socket
     Weld, Threaded end connections, in Carbon, Stainless and Alloy Steels

     90 Elbows
     45 Elbows
     Eccentric Reducers
     Concentric Reducers                        Equal Tees
     Half Socket Weld Couplings                 Unequal Tees
     Full Socket Weld Couplings                 Long radius induction bends
                                                 Weldolets
                                                 U-Bends
                                                 End Caps


9                                                        Dee Development Engineers Limited
Customers




10          Dee Development Engineers Limited
Supply Chain




  Direct relationships with leading pipe mills across the globe
  Ability to easily support customer’s inclusion  exclusion  preferred suppliers

11                                                        Dee Development Engineers Limited
Induction Bending

Cojafex bending machine with ~ 3,000 Tons  Yr of bending capacity




     Benefits include
      Improved control over Ovality and
        Thinning inherent in bending
        operation
      Reduction in required
        fabrication, welding and inspections
12                                                  Dee Development Engineers Limited
Induction Bending
Schafer bending machine with ~ 5,400 Tons  Yr of bending capacity
Make
AWS SCHAFER (Germany)

Nominal Pipe Range
8” to 48”

Thickness
Up to 120mm

Bend Radius
280mm to 6500mm

Bending Angle
0’ to 182’

Pipe Rotation
0’ to 360’ Degree

 13                                                 Dee Development Engineers Limited
Organization
 Over 1400 full team members
 Over 180 degreed engineers
 Specialized welders and technical resources with relevant training
 Professional experience with multiple manufacturing companies



            Category           No. of people
     Engineers & Managers           230
     Skilled Manpower               341
     Semiskilled Manpower           647
     Helpers & Riggers              120
     Supporting Departments          89
              Total                1427




14                                                      Dee Development Engineers Limited
Infrastructure
Manufacturing
 Fabrication: 2 facilities ~ 34,000 Tons  Year capacity
 Fittings: ~ 2,400 Tons  Year
Engineering
 Detailed engineering capabilities ~ 180 Engineers
Welding
 Capable of operating over 100 welding stations including STT, GTAW, Orbital
     GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW
 Mechanized welding stations for carrying out Butt/Fillet joints with FCAW/SAW
     process
 Multiple robotic, automated and semi automated welding stations
 4 Furnaces and 10 mobile units for post weld heat treatment
 Orbital welding station for TIG welding

15                                                          Dee Development Engineers Limited
Infrastructure
Induction Bending
 2 EU made Machines with capability to bend pipe up to 48”
     diameter with up to 120 mm wall thickness
Information Technology & Customer Support
 Microsoft Navision - ERP system to support efficient and effective
     project management
 Global team to support customers across the globe
Other Technologies and Infrastructure
 Chemical pickling and passivation facility
 NABL certified non destructive labs
 Covered and Controlled Blasting and Painting Facilities
 30 Miles from Asia’s largest dry port



16                                                      Dee Development Engineers Limited
Contact


                                                            Global HQ and Mfg.
                                                             Palwal  Delhi, India




                                                                                Design & Engineering
                                                                                      Division
                 US Office  Warehouse                                               Chennai, India
                      Atlanta, GA




     Headquarters & Manufacturing: Plot Number 5327 & 6412, Prithla – Tatarpur
     Road, Village Tatarpur, District Palwal, Haryana, India. Tel. 91-1275-248200

                                   US  EU Sales Contacts
           •   Pankaj Agarwal – pankaj.agarwal@ddel.net | + 91 98112 11520
           •   Rahul Krishna – rahul.krishna@ddel.net | +91 95 400 58453


17                                                                 Dee Development Engineers Limited

Induction pipe bends

  • 1.
    DEE Development Engineers Limited OVERVIEW Dee Development Engineers Limited
  • 2.
    Overview  Global manufacturerof piping systems and fittings for power, HRSG, chemical, EPC and process industries  Incorporated in 1983 - shipped over 250,000 metric tons of Carbon, Stainless and Alloy pipe fabrications to 6 continents  Over 1400 team members including 200+ engineers and 100+ certified welders  State of the art, equipment including welding equipment from Lincoln and Miller  Induction bending technology from Cojafex and AWS Schaffer  Continuous improvement and Environmental, Health & Safety programs in place 2 Dee Development Engineers Limited
  • 3.
    Facilities Manufacturing  Fabrication Plant# 1 ~ 10,000 Tons Year (Palwal – India)  Fabrication Plant # 2 ~ 24,000 Tons Year (Palwal – India)  Fittings Plant ~ 2400 Tons Year (Palwal – India)  Manufacturing spread over 22 Acres ~ 90,000 Sq. Meters Engineering  HQ Engineering Center (Palwal – India)  Chennai Engineering Center (Chennai – India) Customer Support Operations  Headquarters: Palwal Faridabad – India (New Delhi area)  Americas – Atlanta GA, USA  Europe – Germany  Asia Pacific – Tokyo, Japan 3 Dee Development Engineers Limited
  • 4.
    Quality & Certifications ISO 9001:2008 ISO 14001:2004 PED (Directive OHSAS 18001:2007 (97/23/EC) ASME ‘S’ Stamp ASME ‘PP’ Stamp 4 Dee Development Engineers Limited
  • 5.
    Quality & Certifications Organization wide quality procedures and standards to support leading global standards  Hands on experience with additional regional certifications including GOST- R, MITI, CRN, IBR  Process for ASME ‘N’ stamp started in 2011 – certification expected in 2013  Working experience with most leading inspection agencies including: TUV, Lloyds, HSB, SGS, BV  Physical and Chemical labs accredited by NABL (National Accreditation Board for Testing and Calibration Laboratories - India) 5 Dee Development Engineers Limited
  • 6.
    Product Portfolio: PipeFabrication  HRSG Piping  Gas Compressor Piping  Power Cycle Piping  Turbine Integral Piping  Process Plant Piping  Boiler Integral Piping  Balance of Plant Piping  Riser & Down Comer Piping  Gas and Steam Turbine Piping  Cooling Water & Lube Oil Piping  Steam Distribution Headers Experience of more than 250,000 Tons of Pre Fabrication which includes over 7500 Tons of P91 and 1500 Tons of WB36 6 Dee Development Engineers Limited
  • 7.
    Product Portfolio: PipeFabrication Pipe Grade Diameter Wall Thickness Construction ALLOY STEELS ASTM A335 P91 ASTM A335 P22 Seamless or ASTM A335 P11 1/2 " TO 64" Up to 85 MM Welded ASTM A335 P91 ASTM A335 P5 STAINLESS STEELS ASTM A312 TP 304 / 304L ASTM A312 TP 316 / 316L Seamless or 1/2 " TO 64" Up to 85 MM ASTM A312 TP 321 / 321H Welded ASTM A312 TP 347 / 347H CARBON STEELS ASTM A106 Gr B / C Seamless or 1/2 " TO 64" Up to 85 MM ASTM A53 Gr B / C Welded * Partial List  Equipment and procedures capable of handling a wide array of material grades, pipe diameter and wall thickness. 7 Dee Development Engineers Limited
  • 8.
    Product Portfolio: Fittings  Hot Pushing Mandrel Elbow Forming machines  Cold Forming Machines complemented with Edge Preparation machines  Hydraulic Presses ranging from 750 MT to 3000 MT Hot Formed  2 gas fired Furnaces  Integrated machining infrastructure with over 20 lathes and complementary equipment  Semi-automated Shot Blasting machines  Pipe Cutting equipment with capability to handle pipes up to 52” diameter Cold Formed 8 Dee Development Engineers Limited
  • 9.
    Product Portfolio: Fittings Full range of in-house fittings manufacturing for maximum flexibility and competitiveness  Seamless Butt Welded, Welder (ASME Section IX), Forged Socket Weld, Threaded end connections, in Carbon, Stainless and Alloy Steels  90 Elbows  45 Elbows  Eccentric Reducers  Concentric Reducers  Equal Tees  Half Socket Weld Couplings  Unequal Tees  Full Socket Weld Couplings  Long radius induction bends  Weldolets  U-Bends  End Caps 9 Dee Development Engineers Limited
  • 10.
    Customers 10 Dee Development Engineers Limited
  • 11.
    Supply Chain Direct relationships with leading pipe mills across the globe  Ability to easily support customer’s inclusion exclusion preferred suppliers 11 Dee Development Engineers Limited
  • 12.
    Induction Bending Cojafex bendingmachine with ~ 3,000 Tons Yr of bending capacity Benefits include  Improved control over Ovality and Thinning inherent in bending operation  Reduction in required fabrication, welding and inspections 12 Dee Development Engineers Limited
  • 13.
    Induction Bending Schafer bendingmachine with ~ 5,400 Tons Yr of bending capacity Make AWS SCHAFER (Germany) Nominal Pipe Range 8” to 48” Thickness Up to 120mm Bend Radius 280mm to 6500mm Bending Angle 0’ to 182’ Pipe Rotation 0’ to 360’ Degree 13 Dee Development Engineers Limited
  • 14.
    Organization  Over 1400full team members  Over 180 degreed engineers  Specialized welders and technical resources with relevant training  Professional experience with multiple manufacturing companies Category No. of people Engineers & Managers 230 Skilled Manpower 341 Semiskilled Manpower 647 Helpers & Riggers 120 Supporting Departments 89 Total 1427 14 Dee Development Engineers Limited
  • 15.
    Infrastructure Manufacturing  Fabrication: 2facilities ~ 34,000 Tons Year capacity  Fittings: ~ 2,400 Tons Year Engineering  Detailed engineering capabilities ~ 180 Engineers Welding  Capable of operating over 100 welding stations including STT, GTAW, Orbital GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW  Mechanized welding stations for carrying out Butt/Fillet joints with FCAW/SAW process  Multiple robotic, automated and semi automated welding stations  4 Furnaces and 10 mobile units for post weld heat treatment  Orbital welding station for TIG welding 15 Dee Development Engineers Limited
  • 16.
    Infrastructure Induction Bending  2EU made Machines with capability to bend pipe up to 48” diameter with up to 120 mm wall thickness Information Technology & Customer Support  Microsoft Navision - ERP system to support efficient and effective project management  Global team to support customers across the globe Other Technologies and Infrastructure  Chemical pickling and passivation facility  NABL certified non destructive labs  Covered and Controlled Blasting and Painting Facilities  30 Miles from Asia’s largest dry port 16 Dee Development Engineers Limited
  • 17.
    Contact Global HQ and Mfg. Palwal Delhi, India Design & Engineering Division US Office Warehouse Chennai, India Atlanta, GA Headquarters & Manufacturing: Plot Number 5327 & 6412, Prithla – Tatarpur Road, Village Tatarpur, District Palwal, Haryana, India. Tel. 91-1275-248200 US EU Sales Contacts • Pankaj Agarwal – pankaj.agarwal@ddel.net | + 91 98112 11520 • Rahul Krishna – rahul.krishna@ddel.net | +91 95 400 58453 17 Dee Development Engineers Limited