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RESUME
DIPLOMA MECHANICAL ENGINEER + 18 YEARS EXP + NDT LEVEL II IN DPT, MPI, RT & UT
Correspondence Address
Name: MaheshM. Raval
Address: 2459-6 Maru Faliya,
BehindShalimarComplex Bharuch-392001
Gujarat, India
Contact No:9974736021, Passport No: L4229870 valid up to 25.08.2023
Email Address:mahesh.raval@yahoo.co.in
Objective:
A challenging career in an organization where I can exhibit my skill & strength in conjugation with
Company’s goal & objectives.
Professional Training:
(1) Internal Auditor training course for quality management system (ISO 9001-2008) passed.
(2) HSEF Compliance training taken of CFA (Contractors field safety audit)in July 2015 from M/s “Du pont”.
Present working experience:
Organization : Reliance IndustriesLtd (RCITPL)
Address : Dahej, Bharuch (Gujarat, India)
Project : DMD Expansion Petrochemical project
Designation/Job : Manager QMD/Quality Engineer
Period : February 2012 to till date
Company Profile:
RCITPL it’s a group company of Reliance industries ltd is engaging in development of construction
& expansion project for Dahej, Bharuch petrochemical division.
Expansion of PTA (Purified Therepthalic Acid) plant like PTA5, PTA6& Polyethylene terephthalate
PET3, ETP, CPP, CCPP, Modification of PVC VCM plant & OSBL.
Responsibilities:
Responsibilities at RIL Jamnagar refinery for Shut Down Job
Worked initial one month in shut down of “Delayed Coker plant” (Fractionator, Column no: 2,
Vessel No.8& 2Drum 6Drum) in RIL Jamnagar refinery.
(1) Controlling process parameter of welding on live equipment (WOLE) as per approved WPS.
(2)Inspection of fit up of butt weld joints, weld visual, witnessing of NDT test such as DPT, UT, &
arranged Radiography test
(3) Witnessed of Hydro Test of piping spools and pneumatic Test for RF Pads.
(4) Witnessed PWHT for stress reliving, Hardness test for HAZ, PMI for alloy steel &copper
sulphate test for cladding.
Responsibilities at Dahej Mfg. Expansion Project
(A)Witnessed welder qualification test (WQT) for structural fabrication welding as per ASME
section IX & AWS D1.1
(B)Inspection carried out for structural fabrication (Truss, Girder, Column, Purlins etc.) for PTA
warehouse for well-known contractor “Bridge & Roof”
(C) Witnessed NDT test for DPT & UT for structures welding joints.
(D) Inspection of blasting & painting for structure fabrications.
(E)Witnessed of Adhesion test (as per ASTM D3359) to ensure proper painting.
(F)Keeping records of humidity measurement by digital & manual Hygrometer (Dry bulb & Wet
bulb temperature, Due point)
(G)Inspection of clean/blasted surface as per SA2 ½, ISO8501-1 for coating & wrapping of
underground CS pipe (Coal Tar Enamel)
(H) Witnessed of salt contamination test after surface blasting.
(I)DFT checked for applied synthetic primer Type-B as per BS4164.
(J)Review of contractors ITP/QAP/Procedures for wrapping & coated pipes as per AWWA C203
Specification/codes.
(K) To check Coal Tar Enamel temperature before applying on the outer surface of the pipes to
ensure the temperature below 260°.
(L) Inprocess inspection for wrapping & coating pipes, to verify three layers of fibre glass tissues
properly overlapping.
(M) Checked thickness of coated pipes by thickness gauge.
(N) Final visual & witnessed Holiday & Adhesion test (Peel test) for coated pipes.
(O)Inspection of sleeve coating (HTLP-80) for underground CS pipes field joints.
(P)Conduct & monitoring monthly internal & quarterly external audit for construction quality for
contractors working in different Area/sites like M/s L & T,RCC,NEO Structo, Thermax, VTV, Metal
craft, Vishal enterprise, ThyssenKrupp, GDCL,VA tech WA bag for different plant
PTA5,PTA6,PET3,PVC/VCM,CPP III,ETP,OSBL, Tanks etc.
(Q)Visual & physical inspection of incoming material for piping items such as CS,SS,AS pipes,
sheets, plates, flanges, fittings, gaskets, stud & bolts, nut &bolts, valves, electrodes, fittings, filter,
expansion bellows, pipe support, piping insulation material, industrial thinner & paints etc. as per
ASTM/ASME codes &specification/technical specification/approved drawing & procedures.
(R)Also inspect structural material such as U beam, H beam, channel, flat, round bar etc. & civil
material such as rebar, coupler, shuttering plate, scaffolding pipes, braces, scaffolding jali,
gratings, anchor plate, pins, wooden sheets, TMT bar, H frame etc.
(S)Review of third party inspection release note (IRN),Test certificate (TC),IBR TC, packing reports,
lab check test reports for chemical analysis, mechanical properties & metallographic photographs
interpretation, NDT reports for DPT,MPI,RT & UT,PMI, Hydro, Pneumatic& raw material reports,
visual & physical inspection reports, Dimensional insp. Reports etc.
(T)QC Clearance given for MRR of Bulk, Package & other materials to CMC store for preparation of GRN.
(U)Quality decision (QD) given through SAP transaction system for incoming material to
construction store (CMC).
(V) Communication and co-ordination with buyer regarding material issues for acceptance,
rejection & any deviation.
(W)Keeping record of incoming IBR, Non IBR test certificates, electrodes& filler wire test
certificates, paint and thinner test certificates etc.
(X) Documentation for IBR & non IBR piping material for ground as well as site inspection.
(Y)Stage wise inspection witnessed for piping & structural fabrication as per approved
ITP/QAP/Procedures/codes & specification.
(Z)Verify of welding procedure specification (WPS), procedure qualification record (PQR) & welder
performance (WPQ) as per ASME section IX.
(1)Witnessing of fit up & weld visual inspection for piping (A/G & U/G) as per ASME B31.3 & ASME
section IX.
(2)Witnessing for Tie-in/closer weld joint & weld visual inspection of the same.
(3)Positive material identification (PMI) carried out for weld joint & parent material to ensure that
proper electrode/filler wire used during welding process.
(4)Witnessing of PWHT (Time, Temperature, and Rate) for weld joints & review the reports as per
approved procedure & witnessing of Hardness after PWHT.
(5)Witnessing of DPT for root run, back chip, interpass weld joint & for final weld joints.
(6)Witnessing of MPI for bevel edges for pipe joints, also witnessing of ultrasonic test (UT) for weld
joints as per approved procedures
(7)Review & interpretation of radiographs as per ASME B31.3
(8) Physical verification of pipeline as per line history sheet/Isometric drawing, to ensure/check
category A punch points to be attend or not for clearance of Hydro test.
(9) Witnessing of Pressure/Hydro test for piping spool/piping loop.
(10) Witnessing of BOX UP after clearance of all punch points of category A & B.
(11) Checking DFT for the primer, intermediate& the final coats of paint for OSBL & ISBL structure
& Piping.
Past working experience:
Organization : M/s FivebrosForgings Pvt Ltd
Address : Plot No.145A GIDC,Ankleshwar(Gujarat)
Designation : QA/QC Asst. Manager
Period : December2008 to January 2012
Company Profile:
M/s Fivebros Forgings Pvt. Ltd.ISO 9001:2008,PED,IBR,NIPPON KOJIKAI certified company
engaging in mfg. of Stainless Steel, Alloy Steel, Carbon Steel, Duplex, Monel, Inconel, Hast Alloys,
Ti Gr.2,Ni-200Forged Flanges, Fittings, Automotive & machined components for domestic &
international customers as per ASTM/ASME/ANSI/IS/BS/DIN codes for its reputed client such
asRIL,BPCL,HPCL,MRPL,GNFC,GSFC,L&T,WIKA,E&H,GODREJ,VTV,IDMC,INOX,Herculas Hoist Ltd.
Gujarat Tractors Ltd. Max Industries etc. & inspection carried out by renewed third party agency
such as EIL,IBR,LRA,TPL, ABS, BVIS,TUV,NPCIL,BAX COUNSEL,SGS,IRS,PDIL, Thyssen Krupp,
VELOSI etc.
Responsibilities:
(A) Review purchase order inspection/technical requirement &prepared ITP/QAP as per codes &
spec. of ASTM/ASME/Technical requirement of client.
(B) Raw material inspection of Billets, Blooms, Round Bars, Ingots such as visual, identification,
PMI of SS & AS items, review of raw material test certificate etc.
(C)Upset test carried out for to check raw material quality.
(D) Macro test, Molybdenum test, Magnetism test carried out for to check raw material Quality.
(E) Planning of Heat treatment batch wise for forged material, Daily priority wise planning for
production of machining items & its inprocess & final inspection.
(F) Prepared drawing for IBR approval, calculation of IBR fees& arrange inspection of IBR.
(G) Maintained calibration record for testing &measuring instrument such as vernier calipers,
micrometres, UTM, Hardness testing, Impact testing machine, pressure gauges, PMI m/cine,
Ultrasonic flaw detector, thermo couples, temp. Indicator & recorder etc.
(H)Faced & conducting internal & external audit quarterly & yearly for ISO 9001:2008 & PED
certification.
(I)Communication & co-ordination with internal dept. such as purchase to follow up for bought
out items inspection at vendor premises, production to arrange stage wise internal & external
inspection, planning to arrange priority base purchase order items inspection, also communicate
with client for any technical issues related to that purchase order items.
(J) Communication & co-ordination with third party inspection agency for its inspection visit as per
advance planning &schedule.
(K) Attend customer complaint & try to resolve at earliest.
(L) Carried out destructive test (DT) such as Tensile, Impact, and Hardness as per ASME SA370 etc.
(L) Arranged& witnessed NDT test such as Dye penetrant (DPT), Ultrasonic test (UT), Magnetic
particle test (MPT),as per approved procedures/QAP.
(M) Familiar with all ASTM/ASME/ANSI/IS/BS codes & specification such as ASME B564, UNS.NO.
4400,8825,6625,6600,Ti Gr.2,10276, SA105, SA182, SA350, SA266, SA240,SA266,SA276, SA515,
SA516,B36.10, B36.19, B16.5, B16.47 Series A & B,B16.48,DIN 2633,2335,2636,2637,BS4504,
B16.25, B16.9, B16.11,AWWA C207 etc.
(N) Prepared final test certificate of the product & IBR form IIIF, IIIC as per mandatory &
supplementary requirement of the specification with latest edition & addenda & as per client
requirement.
(O) Dispatch clearance given for the finished/final product & arrange planning for product
dispatch.
Past working experience:
Organization : REMI METALS GUJARAT LTD.
Address : Jhagadia, Bharuch (Gujarat)
Designation : SeniorQA/QC Engineer
Period : December2005 to November2008
Company Profile:
M/s Remi Metals Gujarat Ltd.ISO 9001:2008, TS, IBR, API certified company engaged in
manufacturing of Carbon Steel & Alloy Steel Blooms, Ingots, Billets, Round bars, Seamless pipes by
manufacturing process such as Electric Arc Furnace (EAF), Ladle Refining Furnace (LRF), Vacuum
Degassing(VD) Continuous casting process (CCP), Rolling Mill for its reputed clients such as Bharat
Forge, Echjay forge, Kadwani forge, Sadhu Forge, CHW Forge, Ahmednagar Forging, Usav forge
Bharat Gears Ltd, Automotive Axels ltd, SKF &FAG Bearing, TATA Motors ,Ashok Leyland, Volvo,
GNA Dura parts, Him techno Forge, Gajra Gears, BHEL,NTPC,BPCL,HPCL, Ordinance Factory, Diesel
Locomotive Works etc.& inspection carried out by renewed third party agency such as
IBR,LRA,TPL,BVIS,TUV etc.
Responsibilities:
(A) Made feasibility report for different types of materials as per customer technical delivery
condition (TDC).
(B) Prepared new Material operating procedure (MOP) for different Jominy & different Physical
Requirement material grade.
(B) Allotted melting range of chemistry for jominy grades & without jominy grades to production
planning & control (PPC) to steel melting shop (SMS).
(C) Allotted Material operating procedure (MOP) No. for Steel melting shop (SMS) Casting Plan.
(D) Cross verified final dispatch data sheet for technical clearance for final product dispatch.
(E) Prepared weekly & monthly report for analysis of jominy heats.
(F)Attend customer complaint & try to resolve at earliest for steel.
(G)Carried out heat treatment such as Normalising, Normalising & tempered, Hardening,
Tempering, Spherodised annealing in Muffle furnace & sample drawn for lab check test for heat
as per customer’s TDC.
(I) Conducted & monitored internal audits for ISO 9001:2000.
Past working experience:
Organization : M/s FivebrosForgingsPvt Ltd
Address/Location : PlotNo.145A GIDC, Ankleshwar(Gujarat)
Designation : DeputySuperintendentMachine Shop
Period : July 2002 to November2005
Company Profile:
M/s Fivebros Forgings Pvt. Ltd.ISO 9001:2008certified company engaging in mfg. of Stainless
Steel, Alloy Steel, Carbon Steel, Duplex Forged Flanges, Fittings, Automotive & machined
components for domestic & international customers as per ASTM/ASME/ANSI/IS/BS/DIN codes for
its reputed client such as RIL, BPCL, HPCL, GNFC, GSFC, L&T, WIKA, E&H, GODREJ, VTV, IDMC,
INOX, Hercules Hoist Ltd, Gujarat Tractors Ltd, Max Industries etc. & inspection carried out by
renewed third party agency such as EIL,IBR,LRA,TPL, ABS, BVIS,TUV,NPCIL,BAX COUNSEL, SGS,
PDIL etc.
Responsibilities:
(A) Raw material inspection & testing as per material specification/code requirement & customer
TDC.
(B) Prepared die drawings for different forging components.
(C) Made cutting sheets for different forging items/parts.
(D) Prepared daily schedule for open forging production planning.
(E) Daily planned for Heat treatment batches/cycles for different grades of forged steel such as
ASME SA105,SA182 F304/304L/316/316L,SA182 F11/12/5/6/51/9/5,SA182 F316Ti/F321,SA266
CL1/CL2,SA350 LF1/LF2/LF3,Monel,Hast Alloys etc.
(F) Carried out NDT test such as Ultrasonic test (UT), Die penetrant test (DPT).
(G) Prepared test sample for tensile test as per ASME SA370.
(H) Developed new vendor for machining jobs/parts as per Quality & capacity.
(I) Maintained calibration record for measuring & precision instrument such as vernier calipers,
micrometres, Dial gauge, Height gauge, Depth gauge etc.
(J) Prepared machining drawings as per ANSI B16.5, 16.47 Series A& B, B16.36, DIN
2632/2633/2635/2636/2527, BS4504,AWWA C207,MSS SP 44, etc.
(K) Prepared final test certificate of the product as per the mandatory & supplementary
requirement of the specification/code & client requirement as per EN10204 3.1 &3.2.
(L) Carried out stage wise & final inspection of the flanges, rings, shafts, gears, bushes, oval
flanges, spectacle blinds, stub ends, elbows, tees, couplings as ANSI B16.5,16.47 Series A &
B,B16.11 & as per approved drawings.
(M) Made final marking/stencilling detail for etching/hard stamping on the product as per the
specification/code & as per the requirement of the purchase order.
(N) Calculation for size of wooden boxes for packing of the product for export shipment.
(O) Faced internal & external audit for ISO 9001:2000 & PED certification.
Past working experience:
Organization : TechnoForge Ltd.
Address : GIDC AnklehwarBharuch
Designation : Cutting/Forging/HeatTreatment Shop Incharge
Period : May 1998 to July 2002
Company Profile:
M/s Techno Forge Ltd is one of the well-known firm engaged in manufacturing of open Forged,
die forged heat treated & machined Flanges, Fittings, Shafts, Couplings, Rings, Bushes, Round bars
Square Blocks, Rectangular Blocks, for its reputed Client NPCIL, BARC, ABB, GNFC, GSFC, TOYO,
ABG, GMM Pfaudler, Swiss Glasskot, Nevely Lignite corporation, Anup engineering, Mazda Ltd, etc.
and inspection carried out by renewed third party inspection agency like BVIS,
TUV,LRA,BARC,DNV,TPL,BAX COUNSEL,IBR,VELOSI,UHDE,IRS,SGS etc.
Responsibilities:
(A) Planned for raw material requirement for pending orders, to confirm size & weight for
ingots, billets, blooms & round bars.
(A) Raw material inspection & testing as per material specification/code requirement.
(B) Prepared die drawings for different forging components.
(C) Made cutting sheets for different forging items/parts.
(D) Prepared daily schedule for open forging production planning
(E) Daily planned for Heat treatment batches/cycles for different grades of forged steel such as
ASME SA105,SA182 F304/304L/316/316L,321,347,347H,316Ti, SA182 F11/12/5/6/51/9/5,SA266
CL1/CL2,SA350 LF1/LF2/LF3,EN8,EN9,EN19,EN24,EN31,34CrNiMo6,SAE 4140Hetc.
(F) Carried out NDT test such as Ultrasonic test (UT), Die penetrant test (DPT).
(G) Prepared test samples for tensile & impact as per ASME SA370.
(H) Developed new vendor for machining jobs/parts as per Quality & capacity.
(I) Prepared final test certificate of the product as per the mandatory & supplementary
requirement of the specification/code & client requirement as per EN10204 3.1 & 3.2.
(J) Made final marking/stencilling detail for etching/hard stamping on the product as per the
specification/code & as per the requirement of the purchase order.
Past working experience:
Organization : MIPCO SeamlessRingsGujarat Ltd.
Address : Near GNFC, Bharuch (Gujarat)
Designation : Line productionEngineer
Period : January 1997 to May 1998
Company Profile:
M/s MIPCO Seamless Rings Gujarat Ltd is one of the well-known firm engaged in manufacturing of
inner & outer rings for Ball bearing & Tapper roller bearing for its client ABC & others.
Responsibilities:
(A) Planning for machining of inner/outer ring for auto lathe division.
(B) Supervised machining line production for auto lathe division.
(C) Maintenance of auto lathes & separating press for removing inner & outer rings.
(D) Inspection carried out of inner/outer rings & bearings.
References:
(1) Mr.Amit Vyas: Sr.Manager, QMD (Reliance Project Management Group)
Amit.vyas@ril.com, M-9998986102
(2) Mr.Bhavin Gamit: Manager, QMD (Reliance Project Management Group)
Bhavin.gamit@ril.com, M-9979860691
(3) Mr. Deepak Prajapati : Manager, QMD (Reliance Project Management Group)
Mail2deepakprajapati@gmail.com, M-9924630385
(4) Mr. Sandeep Singh : Manager/QA, QC Reliance industries ltd, Dahej Project
princesandeepsingh@gmail.com ,M-9979322176
Personnel Detail:
Name : Mahesh. M. Raval
Date of birth : 14thSeptember 1975
Marital status : Married
Nationality : Indian
Languages Known : Gujarati, Hindi & English

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RESUME MAHESH M RAVAL

  • 1. RESUME DIPLOMA MECHANICAL ENGINEER + 18 YEARS EXP + NDT LEVEL II IN DPT, MPI, RT & UT Correspondence Address Name: MaheshM. Raval Address: 2459-6 Maru Faliya, BehindShalimarComplex Bharuch-392001 Gujarat, India Contact No:9974736021, Passport No: L4229870 valid up to 25.08.2023 Email Address:mahesh.raval@yahoo.co.in Objective: A challenging career in an organization where I can exhibit my skill & strength in conjugation with Company’s goal & objectives. Professional Training: (1) Internal Auditor training course for quality management system (ISO 9001-2008) passed. (2) HSEF Compliance training taken of CFA (Contractors field safety audit)in July 2015 from M/s “Du pont”. Present working experience: Organization : Reliance IndustriesLtd (RCITPL) Address : Dahej, Bharuch (Gujarat, India) Project : DMD Expansion Petrochemical project Designation/Job : Manager QMD/Quality Engineer Period : February 2012 to till date Company Profile: RCITPL it’s a group company of Reliance industries ltd is engaging in development of construction & expansion project for Dahej, Bharuch petrochemical division. Expansion of PTA (Purified Therepthalic Acid) plant like PTA5, PTA6& Polyethylene terephthalate PET3, ETP, CPP, CCPP, Modification of PVC VCM plant & OSBL. Responsibilities: Responsibilities at RIL Jamnagar refinery for Shut Down Job Worked initial one month in shut down of “Delayed Coker plant” (Fractionator, Column no: 2, Vessel No.8& 2Drum 6Drum) in RIL Jamnagar refinery. (1) Controlling process parameter of welding on live equipment (WOLE) as per approved WPS. (2)Inspection of fit up of butt weld joints, weld visual, witnessing of NDT test such as DPT, UT, & arranged Radiography test (3) Witnessed of Hydro Test of piping spools and pneumatic Test for RF Pads. (4) Witnessed PWHT for stress reliving, Hardness test for HAZ, PMI for alloy steel &copper sulphate test for cladding. Responsibilities at Dahej Mfg. Expansion Project (A)Witnessed welder qualification test (WQT) for structural fabrication welding as per ASME section IX & AWS D1.1 (B)Inspection carried out for structural fabrication (Truss, Girder, Column, Purlins etc.) for PTA warehouse for well-known contractor “Bridge & Roof” (C) Witnessed NDT test for DPT & UT for structures welding joints. (D) Inspection of blasting & painting for structure fabrications.
  • 2. (E)Witnessed of Adhesion test (as per ASTM D3359) to ensure proper painting. (F)Keeping records of humidity measurement by digital & manual Hygrometer (Dry bulb & Wet bulb temperature, Due point) (G)Inspection of clean/blasted surface as per SA2 ½, ISO8501-1 for coating & wrapping of underground CS pipe (Coal Tar Enamel) (H) Witnessed of salt contamination test after surface blasting. (I)DFT checked for applied synthetic primer Type-B as per BS4164. (J)Review of contractors ITP/QAP/Procedures for wrapping & coated pipes as per AWWA C203 Specification/codes. (K) To check Coal Tar Enamel temperature before applying on the outer surface of the pipes to ensure the temperature below 260°. (L) Inprocess inspection for wrapping & coating pipes, to verify three layers of fibre glass tissues properly overlapping. (M) Checked thickness of coated pipes by thickness gauge. (N) Final visual & witnessed Holiday & Adhesion test (Peel test) for coated pipes. (O)Inspection of sleeve coating (HTLP-80) for underground CS pipes field joints. (P)Conduct & monitoring monthly internal & quarterly external audit for construction quality for contractors working in different Area/sites like M/s L & T,RCC,NEO Structo, Thermax, VTV, Metal craft, Vishal enterprise, ThyssenKrupp, GDCL,VA tech WA bag for different plant PTA5,PTA6,PET3,PVC/VCM,CPP III,ETP,OSBL, Tanks etc. (Q)Visual & physical inspection of incoming material for piping items such as CS,SS,AS pipes, sheets, plates, flanges, fittings, gaskets, stud & bolts, nut &bolts, valves, electrodes, fittings, filter, expansion bellows, pipe support, piping insulation material, industrial thinner & paints etc. as per ASTM/ASME codes &specification/technical specification/approved drawing & procedures. (R)Also inspect structural material such as U beam, H beam, channel, flat, round bar etc. & civil material such as rebar, coupler, shuttering plate, scaffolding pipes, braces, scaffolding jali, gratings, anchor plate, pins, wooden sheets, TMT bar, H frame etc. (S)Review of third party inspection release note (IRN),Test certificate (TC),IBR TC, packing reports, lab check test reports for chemical analysis, mechanical properties & metallographic photographs interpretation, NDT reports for DPT,MPI,RT & UT,PMI, Hydro, Pneumatic& raw material reports, visual & physical inspection reports, Dimensional insp. Reports etc. (T)QC Clearance given for MRR of Bulk, Package & other materials to CMC store for preparation of GRN. (U)Quality decision (QD) given through SAP transaction system for incoming material to construction store (CMC). (V) Communication and co-ordination with buyer regarding material issues for acceptance, rejection & any deviation. (W)Keeping record of incoming IBR, Non IBR test certificates, electrodes& filler wire test certificates, paint and thinner test certificates etc. (X) Documentation for IBR & non IBR piping material for ground as well as site inspection. (Y)Stage wise inspection witnessed for piping & structural fabrication as per approved ITP/QAP/Procedures/codes & specification. (Z)Verify of welding procedure specification (WPS), procedure qualification record (PQR) & welder performance (WPQ) as per ASME section IX. (1)Witnessing of fit up & weld visual inspection for piping (A/G & U/G) as per ASME B31.3 & ASME section IX. (2)Witnessing for Tie-in/closer weld joint & weld visual inspection of the same. (3)Positive material identification (PMI) carried out for weld joint & parent material to ensure that proper electrode/filler wire used during welding process.
  • 3. (4)Witnessing of PWHT (Time, Temperature, and Rate) for weld joints & review the reports as per approved procedure & witnessing of Hardness after PWHT. (5)Witnessing of DPT for root run, back chip, interpass weld joint & for final weld joints. (6)Witnessing of MPI for bevel edges for pipe joints, also witnessing of ultrasonic test (UT) for weld joints as per approved procedures (7)Review & interpretation of radiographs as per ASME B31.3 (8) Physical verification of pipeline as per line history sheet/Isometric drawing, to ensure/check category A punch points to be attend or not for clearance of Hydro test. (9) Witnessing of Pressure/Hydro test for piping spool/piping loop. (10) Witnessing of BOX UP after clearance of all punch points of category A & B. (11) Checking DFT for the primer, intermediate& the final coats of paint for OSBL & ISBL structure & Piping. Past working experience: Organization : M/s FivebrosForgings Pvt Ltd Address : Plot No.145A GIDC,Ankleshwar(Gujarat) Designation : QA/QC Asst. Manager Period : December2008 to January 2012 Company Profile: M/s Fivebros Forgings Pvt. Ltd.ISO 9001:2008,PED,IBR,NIPPON KOJIKAI certified company engaging in mfg. of Stainless Steel, Alloy Steel, Carbon Steel, Duplex, Monel, Inconel, Hast Alloys, Ti Gr.2,Ni-200Forged Flanges, Fittings, Automotive & machined components for domestic & international customers as per ASTM/ASME/ANSI/IS/BS/DIN codes for its reputed client such asRIL,BPCL,HPCL,MRPL,GNFC,GSFC,L&T,WIKA,E&H,GODREJ,VTV,IDMC,INOX,Herculas Hoist Ltd. Gujarat Tractors Ltd. Max Industries etc. & inspection carried out by renewed third party agency such as EIL,IBR,LRA,TPL, ABS, BVIS,TUV,NPCIL,BAX COUNSEL,SGS,IRS,PDIL, Thyssen Krupp, VELOSI etc. Responsibilities: (A) Review purchase order inspection/technical requirement &prepared ITP/QAP as per codes & spec. of ASTM/ASME/Technical requirement of client. (B) Raw material inspection of Billets, Blooms, Round Bars, Ingots such as visual, identification, PMI of SS & AS items, review of raw material test certificate etc. (C)Upset test carried out for to check raw material quality. (D) Macro test, Molybdenum test, Magnetism test carried out for to check raw material Quality. (E) Planning of Heat treatment batch wise for forged material, Daily priority wise planning for production of machining items & its inprocess & final inspection. (F) Prepared drawing for IBR approval, calculation of IBR fees& arrange inspection of IBR. (G) Maintained calibration record for testing &measuring instrument such as vernier calipers, micrometres, UTM, Hardness testing, Impact testing machine, pressure gauges, PMI m/cine, Ultrasonic flaw detector, thermo couples, temp. Indicator & recorder etc. (H)Faced & conducting internal & external audit quarterly & yearly for ISO 9001:2008 & PED certification. (I)Communication & co-ordination with internal dept. such as purchase to follow up for bought out items inspection at vendor premises, production to arrange stage wise internal & external inspection, planning to arrange priority base purchase order items inspection, also communicate with client for any technical issues related to that purchase order items. (J) Communication & co-ordination with third party inspection agency for its inspection visit as per advance planning &schedule. (K) Attend customer complaint & try to resolve at earliest.
  • 4. (L) Carried out destructive test (DT) such as Tensile, Impact, and Hardness as per ASME SA370 etc. (L) Arranged& witnessed NDT test such as Dye penetrant (DPT), Ultrasonic test (UT), Magnetic particle test (MPT),as per approved procedures/QAP. (M) Familiar with all ASTM/ASME/ANSI/IS/BS codes & specification such as ASME B564, UNS.NO. 4400,8825,6625,6600,Ti Gr.2,10276, SA105, SA182, SA350, SA266, SA240,SA266,SA276, SA515, SA516,B36.10, B36.19, B16.5, B16.47 Series A & B,B16.48,DIN 2633,2335,2636,2637,BS4504, B16.25, B16.9, B16.11,AWWA C207 etc. (N) Prepared final test certificate of the product & IBR form IIIF, IIIC as per mandatory & supplementary requirement of the specification with latest edition & addenda & as per client requirement. (O) Dispatch clearance given for the finished/final product & arrange planning for product dispatch. Past working experience: Organization : REMI METALS GUJARAT LTD. Address : Jhagadia, Bharuch (Gujarat) Designation : SeniorQA/QC Engineer Period : December2005 to November2008 Company Profile: M/s Remi Metals Gujarat Ltd.ISO 9001:2008, TS, IBR, API certified company engaged in manufacturing of Carbon Steel & Alloy Steel Blooms, Ingots, Billets, Round bars, Seamless pipes by manufacturing process such as Electric Arc Furnace (EAF), Ladle Refining Furnace (LRF), Vacuum Degassing(VD) Continuous casting process (CCP), Rolling Mill for its reputed clients such as Bharat Forge, Echjay forge, Kadwani forge, Sadhu Forge, CHW Forge, Ahmednagar Forging, Usav forge Bharat Gears Ltd, Automotive Axels ltd, SKF &FAG Bearing, TATA Motors ,Ashok Leyland, Volvo, GNA Dura parts, Him techno Forge, Gajra Gears, BHEL,NTPC,BPCL,HPCL, Ordinance Factory, Diesel Locomotive Works etc.& inspection carried out by renewed third party agency such as IBR,LRA,TPL,BVIS,TUV etc. Responsibilities: (A) Made feasibility report for different types of materials as per customer technical delivery condition (TDC). (B) Prepared new Material operating procedure (MOP) for different Jominy & different Physical Requirement material grade. (B) Allotted melting range of chemistry for jominy grades & without jominy grades to production planning & control (PPC) to steel melting shop (SMS). (C) Allotted Material operating procedure (MOP) No. for Steel melting shop (SMS) Casting Plan. (D) Cross verified final dispatch data sheet for technical clearance for final product dispatch. (E) Prepared weekly & monthly report for analysis of jominy heats. (F)Attend customer complaint & try to resolve at earliest for steel. (G)Carried out heat treatment such as Normalising, Normalising & tempered, Hardening, Tempering, Spherodised annealing in Muffle furnace & sample drawn for lab check test for heat as per customer’s TDC. (I) Conducted & monitored internal audits for ISO 9001:2000. Past working experience:
  • 5. Organization : M/s FivebrosForgingsPvt Ltd Address/Location : PlotNo.145A GIDC, Ankleshwar(Gujarat) Designation : DeputySuperintendentMachine Shop Period : July 2002 to November2005 Company Profile: M/s Fivebros Forgings Pvt. Ltd.ISO 9001:2008certified company engaging in mfg. of Stainless Steel, Alloy Steel, Carbon Steel, Duplex Forged Flanges, Fittings, Automotive & machined components for domestic & international customers as per ASTM/ASME/ANSI/IS/BS/DIN codes for its reputed client such as RIL, BPCL, HPCL, GNFC, GSFC, L&T, WIKA, E&H, GODREJ, VTV, IDMC, INOX, Hercules Hoist Ltd, Gujarat Tractors Ltd, Max Industries etc. & inspection carried out by renewed third party agency such as EIL,IBR,LRA,TPL, ABS, BVIS,TUV,NPCIL,BAX COUNSEL, SGS, PDIL etc. Responsibilities: (A) Raw material inspection & testing as per material specification/code requirement & customer TDC. (B) Prepared die drawings for different forging components. (C) Made cutting sheets for different forging items/parts. (D) Prepared daily schedule for open forging production planning. (E) Daily planned for Heat treatment batches/cycles for different grades of forged steel such as ASME SA105,SA182 F304/304L/316/316L,SA182 F11/12/5/6/51/9/5,SA182 F316Ti/F321,SA266 CL1/CL2,SA350 LF1/LF2/LF3,Monel,Hast Alloys etc. (F) Carried out NDT test such as Ultrasonic test (UT), Die penetrant test (DPT). (G) Prepared test sample for tensile test as per ASME SA370. (H) Developed new vendor for machining jobs/parts as per Quality & capacity. (I) Maintained calibration record for measuring & precision instrument such as vernier calipers, micrometres, Dial gauge, Height gauge, Depth gauge etc. (J) Prepared machining drawings as per ANSI B16.5, 16.47 Series A& B, B16.36, DIN 2632/2633/2635/2636/2527, BS4504,AWWA C207,MSS SP 44, etc. (K) Prepared final test certificate of the product as per the mandatory & supplementary requirement of the specification/code & client requirement as per EN10204 3.1 &3.2. (L) Carried out stage wise & final inspection of the flanges, rings, shafts, gears, bushes, oval flanges, spectacle blinds, stub ends, elbows, tees, couplings as ANSI B16.5,16.47 Series A & B,B16.11 & as per approved drawings. (M) Made final marking/stencilling detail for etching/hard stamping on the product as per the specification/code & as per the requirement of the purchase order. (N) Calculation for size of wooden boxes for packing of the product for export shipment. (O) Faced internal & external audit for ISO 9001:2000 & PED certification. Past working experience: Organization : TechnoForge Ltd. Address : GIDC AnklehwarBharuch Designation : Cutting/Forging/HeatTreatment Shop Incharge Period : May 1998 to July 2002 Company Profile: M/s Techno Forge Ltd is one of the well-known firm engaged in manufacturing of open Forged, die forged heat treated & machined Flanges, Fittings, Shafts, Couplings, Rings, Bushes, Round bars
  • 6. Square Blocks, Rectangular Blocks, for its reputed Client NPCIL, BARC, ABB, GNFC, GSFC, TOYO, ABG, GMM Pfaudler, Swiss Glasskot, Nevely Lignite corporation, Anup engineering, Mazda Ltd, etc. and inspection carried out by renewed third party inspection agency like BVIS, TUV,LRA,BARC,DNV,TPL,BAX COUNSEL,IBR,VELOSI,UHDE,IRS,SGS etc. Responsibilities: (A) Planned for raw material requirement for pending orders, to confirm size & weight for ingots, billets, blooms & round bars. (A) Raw material inspection & testing as per material specification/code requirement. (B) Prepared die drawings for different forging components. (C) Made cutting sheets for different forging items/parts. (D) Prepared daily schedule for open forging production planning (E) Daily planned for Heat treatment batches/cycles for different grades of forged steel such as ASME SA105,SA182 F304/304L/316/316L,321,347,347H,316Ti, SA182 F11/12/5/6/51/9/5,SA266 CL1/CL2,SA350 LF1/LF2/LF3,EN8,EN9,EN19,EN24,EN31,34CrNiMo6,SAE 4140Hetc. (F) Carried out NDT test such as Ultrasonic test (UT), Die penetrant test (DPT). (G) Prepared test samples for tensile & impact as per ASME SA370. (H) Developed new vendor for machining jobs/parts as per Quality & capacity. (I) Prepared final test certificate of the product as per the mandatory & supplementary requirement of the specification/code & client requirement as per EN10204 3.1 & 3.2. (J) Made final marking/stencilling detail for etching/hard stamping on the product as per the specification/code & as per the requirement of the purchase order. Past working experience: Organization : MIPCO SeamlessRingsGujarat Ltd. Address : Near GNFC, Bharuch (Gujarat) Designation : Line productionEngineer Period : January 1997 to May 1998 Company Profile: M/s MIPCO Seamless Rings Gujarat Ltd is one of the well-known firm engaged in manufacturing of inner & outer rings for Ball bearing & Tapper roller bearing for its client ABC & others. Responsibilities: (A) Planning for machining of inner/outer ring for auto lathe division. (B) Supervised machining line production for auto lathe division. (C) Maintenance of auto lathes & separating press for removing inner & outer rings. (D) Inspection carried out of inner/outer rings & bearings. References: (1) Mr.Amit Vyas: Sr.Manager, QMD (Reliance Project Management Group) Amit.vyas@ril.com, M-9998986102 (2) Mr.Bhavin Gamit: Manager, QMD (Reliance Project Management Group) Bhavin.gamit@ril.com, M-9979860691 (3) Mr. Deepak Prajapati : Manager, QMD (Reliance Project Management Group) Mail2deepakprajapati@gmail.com, M-9924630385 (4) Mr. Sandeep Singh : Manager/QA, QC Reliance industries ltd, Dahej Project princesandeepsingh@gmail.com ,M-9979322176 Personnel Detail: Name : Mahesh. M. Raval Date of birth : 14thSeptember 1975
  • 7. Marital status : Married Nationality : Indian Languages Known : Gujarati, Hindi & English