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SIZING A BOILER FOR SPACE
HEATING AND HOT WATER
INDIRECT WATER HEATER
• Indirect tanks are often used
in combination systems,
particularly residential
applications
• An internal heat exchanger
coil separates boiler water
from domestic water
• The domestic water surrounds
the coil for efficient heat
exchange
• A pump located on the supply
line circulates hot boiler water
through the coil
STORAGETANK WITH EXTERNAL HEAT
EXCHANGER
• In commercial applications,
an external heat exchanger
with a larger surface area
might be used.
• Same concept as using an
indirect tank
USE A SIZING FACTOR
• Source: ASHRAE Handbook
• Only PART of the hot water heating
load should be added to the boiler
plant
• This is in part due to offsetting times
for peak hot water and space heating
demands
• The space heating boiler is also sized
for design day conditions – a rare
occurrence
CALCULATING HOTWATER RECOVERY
BTU/HR =
GPH RECOVERY X TEMPERATURE RISE X 8.25
THERMAL EFFICIENCY
AN EXAMPLE
 Let’s Assume:
 1,000,000 BTU/hr = Hot Water Heating Load
 2,000,000 BTU/hr = Space Heating Load
Hot Water Heating Load
Space Heating Load
=
1,000,000
2,000,000
= .5 Ratio
 According to the Chart, a .5 Ratio (x-axis) has a Factor (y-axis) also equal to .5
 .5 x 1,000,000 = 500,000 BTU/hr additional boiler capacity
RESULT
 Rather than sizing a 3,000,000 BTU/hr boiler plant,
 ASHRAE’s factor allows for downsizing to a more appropriate 2,500,000 BTU/hr
combination boiler
 This saves on upfront material cost, operating cost, and physical space

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Indirect Water Heater Sizing

  • 1. SIZING A BOILER FOR SPACE HEATING AND HOT WATER
  • 2. INDIRECT WATER HEATER • Indirect tanks are often used in combination systems, particularly residential applications • An internal heat exchanger coil separates boiler water from domestic water • The domestic water surrounds the coil for efficient heat exchange • A pump located on the supply line circulates hot boiler water through the coil
  • 3. STORAGETANK WITH EXTERNAL HEAT EXCHANGER • In commercial applications, an external heat exchanger with a larger surface area might be used. • Same concept as using an indirect tank
  • 4. USE A SIZING FACTOR • Source: ASHRAE Handbook • Only PART of the hot water heating load should be added to the boiler plant • This is in part due to offsetting times for peak hot water and space heating demands • The space heating boiler is also sized for design day conditions – a rare occurrence
  • 5. CALCULATING HOTWATER RECOVERY BTU/HR = GPH RECOVERY X TEMPERATURE RISE X 8.25 THERMAL EFFICIENCY
  • 6. AN EXAMPLE  Let’s Assume:  1,000,000 BTU/hr = Hot Water Heating Load  2,000,000 BTU/hr = Space Heating Load Hot Water Heating Load Space Heating Load = 1,000,000 2,000,000 = .5 Ratio  According to the Chart, a .5 Ratio (x-axis) has a Factor (y-axis) also equal to .5  .5 x 1,000,000 = 500,000 BTU/hr additional boiler capacity
  • 7. RESULT  Rather than sizing a 3,000,000 BTU/hr boiler plant,  ASHRAE’s factor allows for downsizing to a more appropriate 2,500,000 BTU/hr combination boiler  This saves on upfront material cost, operating cost, and physical space