Impact of Enterprise Asset Management System (EAMS) implementation on Preventive & Predictive Maintenance (PPM) optimization. Simply put, if EAMS or CMMS is poorly implemented or EAMS is not implemented at all for an enterprise or plant, Organizations will not be able to have the required data to support or enable PPM optimization.
CMMS Basics and Beyond: How to Get the Most Out of Maintenance Management Sof...Margeaux Girardin
New to the maintenance management software world? Not sure what to look for in a CMMS product? Want to know more about a successful CMMS implementation plan? Then view our slide deck, which details an entire maintenance management software buying process.
-Discover the CMMS features and functionality to match any budget
-Weed out the annoying sales pitch and get the right system for your business
-Learn tips and tricks for smarter and faster training
-Implement the right way to get you up and running faster
-Discover common CMMS system pitfalls and how to avoid them
In this webinar, Dennis Belanger, CMRP and Vice President of MRG, a Maintenance and Reliability Consulting and Engineering firm, shares the "Top 10 Best Maintenance Practices for Your CMMS" which are based on MRG's 25 years experience working with clients. A CMMS is just a tool, without designated procedures and administration, you will be unsuccessful with your implementation. No matter where you are in the CMMS process, the list below can help you get the most out of your CMMS:
1.Improve your practices
2.Define your processes in detail
3.Build high quality accurate data
4.Don't forget culture change
5.Don't take short cuts
6.Use spiral learning
7.System training vs. software training
8.Build a long term plan
9.Paper reduction does not equal admin reduction
10.Put someone in charge
CBM Requirements by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews:
Conceptual functional architecture:
Describes functions and functional interactions
Traces functions to capabilities or services desired in the COO
Conceptual physical architecture:
Allocates and describes the conceptual implementation of functions
Traces implementation to function
Activity Flows:
Identifies primary paths through the principal use-cases to meet the goals and interests of the stakeholders
Trades identify preferred path which, in turn, provides context for requirements derivation and operational thread development.
#phmdesign
https://phmdesign.com
CMMS Basics and Beyond: How to Get the Most Out of Maintenance Management Sof...Margeaux Girardin
New to the maintenance management software world? Not sure what to look for in a CMMS product? Want to know more about a successful CMMS implementation plan? Then view our slide deck, which details an entire maintenance management software buying process.
-Discover the CMMS features and functionality to match any budget
-Weed out the annoying sales pitch and get the right system for your business
-Learn tips and tricks for smarter and faster training
-Implement the right way to get you up and running faster
-Discover common CMMS system pitfalls and how to avoid them
In this webinar, Dennis Belanger, CMRP and Vice President of MRG, a Maintenance and Reliability Consulting and Engineering firm, shares the "Top 10 Best Maintenance Practices for Your CMMS" which are based on MRG's 25 years experience working with clients. A CMMS is just a tool, without designated procedures and administration, you will be unsuccessful with your implementation. No matter where you are in the CMMS process, the list below can help you get the most out of your CMMS:
1.Improve your practices
2.Define your processes in detail
3.Build high quality accurate data
4.Don't forget culture change
5.Don't take short cuts
6.Use spiral learning
7.System training vs. software training
8.Build a long term plan
9.Paper reduction does not equal admin reduction
10.Put someone in charge
CBM Requirements by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews:
Conceptual functional architecture:
Describes functions and functional interactions
Traces functions to capabilities or services desired in the COO
Conceptual physical architecture:
Allocates and describes the conceptual implementation of functions
Traces implementation to function
Activity Flows:
Identifies primary paths through the principal use-cases to meet the goals and interests of the stakeholders
Trades identify preferred path which, in turn, provides context for requirements derivation and operational thread development.
#phmdesign
https://phmdesign.com
Definition of RCM, principles and goals of RCM; Four major components of RCM: reactive maintenance, preventive maintenance, predictive testing and inspection and proactive maintenance; RCM strategies.
CBM Cost Benefit Analysis by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews some of the elements of CBM Cost Benefit Analysis. The analysis consider implementation and non recurring engineering cost as well as deferred, eliminated scheduled maintenance, reduced unscheduled maintenance, and operational cost savings drivers. Specific examples from aircraft, ground vehicle, and industrial applications are provided.
#phmdesign
https://phmdesign.com
This helpful presentation covers CMMS best practices, the implementation process for a CMMS, and 8 critical steps to follow to ensure a successful CMMS implementation.
If you're planning to purchase a computerized maintenance management system in the near future and want to make sure you purchase the best CMMS possible and have a successful implementation, please visit www.micromain.com today.
Preventative maintenance strategy with CMMSAndriy Popov
Here is how you can implement preventative maintenance strategy using CMMS
If you like the presentation, you can download, share or like it!
Read full text article about preventive maintenance with CMMS: http://www.logision.com/knowledge/preventative-maintenance-strategy-with-cmms
Read more business articles: http://www.logision.com/knowledge
Get free CMMS and other software for your business: http://www.logision.com/
Integrated master plan (imp) - the foundation of the program successGlen Alleman
Technical Performance Measures provide assessment of Physical Percent Complete in Earned Value Management Systems in ways not possible with simple measures of progress to plan stated by Control Account Managers
Implementing a computerized maintenance management system (CMMS) is an ongoing journey. Implementing the software is just one component. Workflow process development, standard operating procedure generation, establishing a team, training and process auditing are equally important aspects of the implementation process. These slides introduce the Top 10 Keys to Success in CMMS Implementation.
Learn the importance of defining performance metrics and how you can utilize them in eMaint X3. Gil Acosta discusses which metrics are key measures of success for any maintenance operation, and how to determine which metrics are important for your organization. He then discusses how these measures can be derived from the data within your CMMS, and what types of data will drive performance and results.
The WBS is the touchstone of all work activities, cost, schedule, and technical performance on the program.
It describes technical, process, and programmatic deliverables over the life of the program
It describes how these deliverables are related through a well formed tree structure – parents and children – defined by MIL-STD-881C
It describes how costs are assigned to this work and these costs roll up to their parents in Control Account and CLINS to the Performance Measurement Baseline (PMB)
Establishing schedule margin using monte carlo simulation Glen Alleman
The first order goal is to develop a resource loaded, risk tolerant, Integrated Master Schedule, derived from the Integrated Master Plan that clearly shows the increasing maturity of the program's deliverables, through vertical and horizontal traceability to the program's requirements.
How Reverse Osmosis Water Purification Systems WorkAlisha Roy
Reverse Osmosis is a process in which dissolved inorganic solids (such as salts) are removed from a solution (such as water). This is accomplished by household water pressure pushing the tap water through a semi permeable membrane. The membrane (which is about as thick as cellophane) allows only the water to pass through, not the impurities or contaminates. http://catalogs.indiamart.com/products/reverse-osmosis-systems.html
Practical Arc Flash Protection for Electrical Safety ProfessionalsLiving Online
Electrical safety is an important issue for those working on electrical facilities in utility networks and large industrial installations. A number of serious accidents including fatalities occur every year due to accidents involving electricity resulting in huge financial losses and wasted man-hours. Arc flashes in electrical equipment are now considered one of the major causes of electrical accidents even surpassing the well known hazards of electric shock. Avoiding arc flash incidents and the resulting injuries is one of major challenges today facing electrical workers and requires adequate attention in the stages of system planning, design, installation, operation and maintenance.
Injuries due to arc flash can depend on many factors, one of which is the incident thermal energy on a worker exposed to a flash. Today, a considerable body of knowledge exists as a result of research efforts and is available to designers and maintenance engineers in the form of standards such as IEEE 1584 and NFPA 70E. This workshop will detail the basis of this approach and also about the major advances that have been made in the area of PPE made of FR fabrics and rated for different levels of thermal exposure.
Prevention however still remains the best form of protection and switchgear manufacturers have made considerable design advances to ensure that the effect of arc flash incidents is contained within the enclosure of switchgear (often called arc flash resistant switchgear) and methods of testing such switchgear have also evolved simultaneously. Another important factor is the approach to avoid arc incidents within the switchgear by proper design and maintenance and techniques to reduce the severity of the flash should such incidents occur.
These would form the key focus areas of this workshop.
MORE INFORMATION: http://www.idc-online.com/content/practical-arc-flash-protection-electrical-safety-professionals-22
Definition of RCM, principles and goals of RCM; Four major components of RCM: reactive maintenance, preventive maintenance, predictive testing and inspection and proactive maintenance; RCM strategies.
CBM Cost Benefit Analysis by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews some of the elements of CBM Cost Benefit Analysis. The analysis consider implementation and non recurring engineering cost as well as deferred, eliminated scheduled maintenance, reduced unscheduled maintenance, and operational cost savings drivers. Specific examples from aircraft, ground vehicle, and industrial applications are provided.
#phmdesign
https://phmdesign.com
This helpful presentation covers CMMS best practices, the implementation process for a CMMS, and 8 critical steps to follow to ensure a successful CMMS implementation.
If you're planning to purchase a computerized maintenance management system in the near future and want to make sure you purchase the best CMMS possible and have a successful implementation, please visit www.micromain.com today.
Preventative maintenance strategy with CMMSAndriy Popov
Here is how you can implement preventative maintenance strategy using CMMS
If you like the presentation, you can download, share or like it!
Read full text article about preventive maintenance with CMMS: http://www.logision.com/knowledge/preventative-maintenance-strategy-with-cmms
Read more business articles: http://www.logision.com/knowledge
Get free CMMS and other software for your business: http://www.logision.com/
Integrated master plan (imp) - the foundation of the program successGlen Alleman
Technical Performance Measures provide assessment of Physical Percent Complete in Earned Value Management Systems in ways not possible with simple measures of progress to plan stated by Control Account Managers
Implementing a computerized maintenance management system (CMMS) is an ongoing journey. Implementing the software is just one component. Workflow process development, standard operating procedure generation, establishing a team, training and process auditing are equally important aspects of the implementation process. These slides introduce the Top 10 Keys to Success in CMMS Implementation.
Learn the importance of defining performance metrics and how you can utilize them in eMaint X3. Gil Acosta discusses which metrics are key measures of success for any maintenance operation, and how to determine which metrics are important for your organization. He then discusses how these measures can be derived from the data within your CMMS, and what types of data will drive performance and results.
The WBS is the touchstone of all work activities, cost, schedule, and technical performance on the program.
It describes technical, process, and programmatic deliverables over the life of the program
It describes how these deliverables are related through a well formed tree structure – parents and children – defined by MIL-STD-881C
It describes how costs are assigned to this work and these costs roll up to their parents in Control Account and CLINS to the Performance Measurement Baseline (PMB)
Establishing schedule margin using monte carlo simulation Glen Alleman
The first order goal is to develop a resource loaded, risk tolerant, Integrated Master Schedule, derived from the Integrated Master Plan that clearly shows the increasing maturity of the program's deliverables, through vertical and horizontal traceability to the program's requirements.
How Reverse Osmosis Water Purification Systems WorkAlisha Roy
Reverse Osmosis is a process in which dissolved inorganic solids (such as salts) are removed from a solution (such as water). This is accomplished by household water pressure pushing the tap water through a semi permeable membrane. The membrane (which is about as thick as cellophane) allows only the water to pass through, not the impurities or contaminates. http://catalogs.indiamart.com/products/reverse-osmosis-systems.html
Practical Arc Flash Protection for Electrical Safety ProfessionalsLiving Online
Electrical safety is an important issue for those working on electrical facilities in utility networks and large industrial installations. A number of serious accidents including fatalities occur every year due to accidents involving electricity resulting in huge financial losses and wasted man-hours. Arc flashes in electrical equipment are now considered one of the major causes of electrical accidents even surpassing the well known hazards of electric shock. Avoiding arc flash incidents and the resulting injuries is one of major challenges today facing electrical workers and requires adequate attention in the stages of system planning, design, installation, operation and maintenance.
Injuries due to arc flash can depend on many factors, one of which is the incident thermal energy on a worker exposed to a flash. Today, a considerable body of knowledge exists as a result of research efforts and is available to designers and maintenance engineers in the form of standards such as IEEE 1584 and NFPA 70E. This workshop will detail the basis of this approach and also about the major advances that have been made in the area of PPE made of FR fabrics and rated for different levels of thermal exposure.
Prevention however still remains the best form of protection and switchgear manufacturers have made considerable design advances to ensure that the effect of arc flash incidents is contained within the enclosure of switchgear (often called arc flash resistant switchgear) and methods of testing such switchgear have also evolved simultaneously. Another important factor is the approach to avoid arc incidents within the switchgear by proper design and maintenance and techniques to reduce the severity of the flash should such incidents occur.
These would form the key focus areas of this workshop.
MORE INFORMATION: http://www.idc-online.com/content/practical-arc-flash-protection-electrical-safety-professionals-22
Basic Civil and Environmental Engineering, Unit I [Based on First year Engine...Tushar Sonawane
Useful for First year Engineering Students of Savitribai Phule Pune university, Pune (University of Pune) [Common to all Branches]
This PPT shows the details regarding Introduction to Civil Engineering.
This is first Module from the subject Basic Civil and Environmental Engineering. [101005]
Few more PPTs and Videos are available at my blog tusharhsonawane.wordpress.com
Ro plant Manufacturers in Chennai, Bangalore, Hyderabad, Cochin, Indiaammaqua
The Top Roofing contractors in Chennai are Sole Proprietorship (Individual) based firm, engaged as the trader and wholesaler of Roofing Contractors, Roofing Shed, Terrace Roofing and many more. Our Unique Selling Point is providing the best quality and Durable Goods in Reasonable Price.
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This is a modern STP plant at Nashik Maharashtra. This introductory presentation is meant for medical and other students, organised by PSM/ComMed depts.
A Relationship Between Calcium Phosphate And Silica Fouling In Wastewater Ro ...momalki
This paper was presented at AMTA and the IDA. It shows that allowing calcium phosphate scale to form will result in silica scaling. It also compares the performance of different antiscalants in control of calcium phosphate.
Where is your current PM Program? Where are the gaps? This maturity matrix focused on Preventive Maintenance is the most updated one anywhere. Some of the brightest minds in Maintenance and Reliability, world-wide, contributed to the development of this latest version.
FRACAS: A method of analyzing the failure codes assigned to the individual work orders and identifying common themes and trends. The root cause of the high impact items are determined, with a corrective action identified and executed to prevent reoccurrence of the issue.
Reliability-centered maintenance (RCM) & Total Productive Maintenance (TPM).pptxSamuel Gher
Two effective theories for maximising equipment care are Reliability-Centered Maintenance (RCM) and Total Productive Maintenance (TPM). Using a data-driven methodology, RCM assigns specific maintenance activities based on the prioritisation of important equipment and the analysis of possible breakdowns. Imagine it like a specialised physician locating and treating particular weak points. TPM, on the other hand, uses employee engagement to promote a continuous improvement culture. Everyone assumes responsibility for maintaining the equipment, from operators doing routine upkeep to quality specialists identifying the underlying causes of defects, much like a well-trained team. Both strive for maximum equipment efficiency, while TPM places more emphasis on cultural change and RCM emphasises accuracy. The best strategy for you will rely on your unique requirements. TPM works best with widespread participation, while RCM excels with vital equipment. In the end, integrating these ideas can result in a really strong
On the nature of FMECA... An introductionMartGerrand
Here's a presentation on Failure Modes, Effects and Criticality Analysis (FMECA) I did a few years ago, so the references may be truly historical. It's for educational use only - not for resale - so just enjoy!
Reliability programs should support strategic corporate objectives
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Measure program effectiveness
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KPI management and other Reporting options in Maximo
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This Handbook provides guidance to Government Program Managers and Program Performance Analysts for identifying, integrating, managing and assessing the impacts on program performance from Technical Performance Measures (TPMs).
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EVMS with Technical Performance MeasuresGlen Alleman
Assessing the general health of the program to establish early warning system for unexpected problems starts by integrating Earned Value metrics and Technical Performance Measures for key program deliverables.
Similar to Impact of eams on ppm optimization (20)
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About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Pile Foundation by Venkatesh Taduvai (Sub Geotechnical Engineering II)-conver...
Impact of eams on ppm optimization
1. Impact of Enterprise Asset
Management System (EAMS) on
Preventive & Predictive
Maintenance (PPM) optimization
Fortunatus Udegbue (MBA. M.Sc. CMRP. ASQ-CRE. PMP)
2. Definition-1
• PPM optimization is a continuous process to ensure PPM activities are
effective and efficient.
• Effectiveness is a measure of how well a PPM program is producing the
intended result for putting the PPM program in-place.
• Efficiency is a measure of the effectiveness at the least possible resource
usage.
A PPM program that enables equipment reliability to be maintained at the inherent
reliability will be considered effected, however if the cost of the PPM program
implementation is higher than the least possible, then the PPM program will not be
considered as efficient.
• The PPM intended result is to maintain the Equipment at the same level as
the inherent or design reliability
3. Examples of In-effective PPM Program-1
• PPM that does not address any particular failure mode associated to
the equipment that the PPM program is being implemented on.
• A PPM program that detects a failure mode but the Point of detection
to point of total functional failure (P-F) interval is so short that the
corrective action can not be normally planned and scheduled but
must be expedited.
• A PPM program that detects a failure mode after it has occurred.
• A PPM program whose implementation has a very high chance of
inducing failure to the Equipment due to human error.
Most intrusive PPM programs are likely to fall into this category except a very
disciplined measure is put in-place to eliminate the human error.
4. Examples of In-effective PPM Program-2
• PPM program whose objective is to raise the reliability of the
equipment above the inherent/design reliability.
• A PPM program that was initiated without consideration of the
equipment failure pattern i.e. (i) infant mortality (ii) random failure
(iii) wear out failure pattern.
• A PPM program that has been executed twelve consecutive times
without detecting a failure mode in advance or preventing a failure
from occurring.
5. EAMS as the source of data for measuring
PPM effectiveness-1
• Equipment Taxonomy Structure implemented in the EAMS:
• The EAMS when properly implemented enables reliability engineers (RE) to
have the correct data to calculate equipment reliability. If the RE cannot
determine the reliability of the equipment, then we do not have any basis to
determine if our PPM program is effective or not because we have nothing to
compare against the design reliability.
• The EAMS when properly implemented enables reliability engineers (RE) to
determine the failure pattern of the failure pattern of equipment. This is
because failure patterns are usually deduced from a Weibull plot, which can
only be plotted using reliability data.
6. EAMS as the source of data for measuring
PPM effectiveness-2
• Failure reporting business process designed into the EAMS:
• The EAMS when properly implemented enables reliability engineers (RE) to
determine the failure pattern of the failure pattern of equipment. This is because
failure patterns are usually deduced from a Weibull plot, which can only be plotted
using reliability for a particular failure mode. When carrying out Weibull analysis, it
is highly recommended to use one failure mode and not mix the failure modes.
Mixing the failure mode brings about multimodal analysis whose reliability
determination is not as straight forward as that of a single failure mode. It is
recommended to use the Weibull equation to determine the PPM execution
frequency. Using the 2 parameter Weibull equation
f(t) = the characteristic life ( ) and slope ( )
can be determined for the predominant failure pattern and used to find t.
7. EAMS as the source of data for measuring
PPM effectiveness-3
• Failure reporting business process designed into the EAMS-
(continued):
• Identification of failure mode during failure reporting enables:
Capturing of failure mode not identified during the initial Failure Mode Effect Analysis
(FMEA) which is usually an integral part of the Reliability Centered Maintenance (RCM)
used for the equipment strategy development which produced the PPM tasks. Capturing
this failure mode helps optimize the PPM by developing PPM tasks to mitigate the failure
mode.
Determination of the effectiveness of PPM tasks to mitigate or proactively detect failure
modes. If reactive failures reported have the same failure modes which the PPM tasks
were supposed to proactively identify or mitigate, this becomes an indication that the
PPM task is not effective.
8. EAMS as the source of data for measuring
PPM efficiency-1
• PPM Cost Allocation
If the EAMS does not have the capability to capture all the PPM costs
(material, internal-labor, external service) against specific PPM task for the
mitigation of specific failure modes, we will not be able to measure the cost
benefit of the PPM task. Cost-benefit-ratio will normally be calculated as the
ratio of PPM-task-cost to the cost-of-unreliability (COUR) of the equipment
due to the failure mode. The rule of thumb is that if the cost-benefit-ratio is
equal to or greater than 1, then the PPM task is not efficient. Sometimes the
cost-benefit-ratio will be less than 1 and the PPM task can also be considered
not efficient if there are other data to prove that the failure mode could have
been mitigated at a cost lower than the present cost of the PPM task for
mitigation of the failure mode .
9. Conclusion
• PPM optimization is dependent on PPM task field execution data. If
the EAMS is not properly implemented either due to poor business
process design or reengineering or EAMS not having the necessary
features, then PPM task execution report in the EAMS will be
jeopardized, thus PPM optimization will be jeopardized.
• It is recommended that the experts are invited to audit your EAMS to
be sure it is designed to deliver the right reliability value to your
organization.
10. Contact us
• For further assistance contact:
• Phone: (832) 496-1455
• Email: info@fogaecelectrophysics.com