Unit IG2: Risk assessment
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You mustrefer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment.Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
You should aim to complete this section in 150 - 200 words.
Topic Comments
Name of organisation* ABCD
Site location* Saudi Arabia, Rabigh
Number of workers XYZ workers
General description of the organisation
AIS is a medium sized company handling mechanical scope of work for construction of
industrial plants, that is include piping and steel structure works.
Working hours are start from morning 7 am to evening 4 pm and has only one shift which
contains activities like Hot Works (Cutting, Grinding, Welding), Lifting Operation, Material
Storage and handling, Scaffolding Activity, Work at Height Activity, Steel Structure
assembly and Vehicle Movement.
Description of the area to be included in the
risk assessment
Risk assessment has been carried for the Mechanical prefabrication yard at TASNEE
MAPD HYDROGENATION project
Any other relevant information
The Site Manager (who is direct reporting to the project manager) has has a direct
responsibility for health and safety supported with and Site safety supervisor and I as a
part time HSE manager helping all site staff in filling HSE duties and responsibilities
through training and preparing/ reviewing the HSE documents.
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 1 of 21
* If you’re worried about confidentiality, you can invent a false name and location for your organisation but, all other information provided must be
factual.
You should aim to complete this section in 100 - 200 words.
Note: this section can be completed after you have competed your risk assessment.
Outline how the risk assessment was
carried out this should include:
 sources of information consulted;
 who you spoke to; and
 how you identified:
 the hazards;
 what is already being done; and
 any additional controls/actions
that may be required.
A semi quantative risk assessment has been followed and risk matrix is being annexed in this
document. After the risk has been identified, management decides what corrective action (if any)
is necessary to manage the hazard at an acceptable and ALARP (as low as reasonably possible)
risk level. Depending on the nature of the specific hazard(s), this may require different steps to:
Prevent the hazards, mitigate the severities, and recover from the severities of incidents
 I started by looking to see if the ILO www.ilo.org had any Codes of Practice relating to
garage work, for example, At the start of the risk assessment the codes of practices
generated by American Petroleum Institute (API) as instructed by project contract, and
with the help of relevant standards and regulations information from www.hse.gov.uk with
the addition of its information from www.osha.gov.which helps to identifying the hazards
and control risks and also explain that how to plan, organize, control, monitor the ongoing
activities and to review health and safety standards at the project and achieving healthy
and safe construction sites.
 The Risk assessment has been carried out after workshop meetings that have been
conducted with site manager and prefabrication supervisor and surveillance conducted
among the site workforce to find the proper control measures provided are not the that is
facilitating safe work completion.
 The laydown yard has been provided with 3 portacabins site inspections has been carried
out to stand on the actual situation for the laydown yard and identify the any gap in
implementation of the existing control measures.
 PPE and welfare facilities needs to be reviewed as it has been highlighted by workers that
welfare facilities are improper, and type of hand gloves are not matching with the
deferent tasks, however, it has been mentioned by workers that a segregation has
been made between vehicle and pedestrian movement and storage area is in
order, both safe and unsafe conditions mentioned by workers were indicating that workers
have been well trained through safety induction, so they are able identify the risks related
to workplace.
Part 2: Risk Assessment
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 2 of 21
Organisation name: Altamimi Industrial Services (AIS)
Date of assessment: 20-11-2021
Scope of risk assessment: Mechanical Prefabrication Yard at TASNEE MAPD HYDROGENATION project
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
1- Movement of
People and
vehicles in
Workplace
collision with moving
vehicles
Struck by moving
vehicles
Reversing
Overloading
All workers and Visitors
Unskilled worker,
Unauthorized Entry,
Miscommunication /
Motor vehicle accident,
Horse play, improper
House Keeping , Not
visible Pedestrian way
 All workforces
Safety Oriented /
Inducted.
 The client (plant
owner) provided a
medical room with
approved male
nurse and
ambulance.
 All workers follow
the pedestrian
pathways towards
TSF, Lay down
and construction
area
1) All PPE must be as per
standards and categorized as
per job specification.
2) All workers must be in queue
while coming to site and while
leaving. No one is allowed to
move unauthorized plant area.
3) Proper HSE trainings for
workforce i.e. Rigger,
Electrician, Operators, Drivers
must have respective
trainings.
.
4) Smoking allowed in only
designated smoking areas.
3 Days
2 Days
7 Days
4 Days
Site Manager
All workforce
HSE Manager
Site manager
2- Work
Equipment
and
Machinery
Lifting failure
Crane break down
Electrical Hazard
Crane Collapse
Crane operator. Rigger,
nearby workers.
Property Damage due
to overload, Unstable
ground, Falling material,
Personal Injury, Ignition
source, Incompetent
Person, Over wind
speed.
 Valid Lifting Permit
to Work required
when load exceed
15 ton, capacity
utilization is over
75% and for tailing
lifting operation.
 Only certified
rigger to lead lifting
operation.
1) Ensure all lifting Equipment
should be grounded, inspected
and third party certified.
Operator should have valid
License
2) Crane Check list should
properly filled by operator prior
to start the job.
3) Prior to setting the crane
ensure that all laydown yard
3 Days
7 Days
3 Days
Site manager
Crane operator
(2,3,4)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 3 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
 No one is allowed
to enter lifting
operation area.
 Out riggers fully
extended and do
not overload the
crane.
ground is fully compacted and
stable.
4) When the wind speed is 32kph
or above all lifting operations
to be stop and crane boom
should be retracted.
5) Lifting Activity shall be
carried out in close
supervision with appropriate
tag line.
7 Days
7 Days Site supervisor
3-Ergonomics
Poor posture
Improper lighting
Excessive vibration
Site manager, HSE
Manager and
purchasing specialist
Work related upper limb
disorder Improper
illumination and
ventilation.
 Proper Safety
Poster
 Paramedic staff is
available
6) All Employees should be
trained for ergonomic hazard.
7) Ensure that there is proper
lightening on the site.
8) Ensure that adequate
Illumination and exhaust
system.
9) Maintain good Housekeeping.
14 Days
7 Day
7 Days
7 Days
HSE manager
(1,2)
Site supervisor
Housekeeper
3- Load
Handling
Equipment
Crane Collapse
Load falling
Crane operator. Rigger,
nearby workers.
Falling material,
Personal Injury,
Miscommunication,
Defective tools / rigging
gears.
 Valid Permit to
Work.
 Proper storage of
rigging gears must
be maintain,
labelled,
categorized and
hanged.
 Usage of tag line
to hold the lifting
object.
1) Only certified rigger will give
signal and should wear orange
colour vest.
2) All Rigging gears / tackles
should be inspected visually,
colon coded and certified. Use
adequate safe rigging gears.
3) Rigger should be visible and in
eye contact with crane
operator.
4) Stop rigging activity while wind
speed at 32kph and above
5) Special rigging gloves to be
3 days
2 Days
3 Days
3 Days
4 Days
Site manger
Certified Rigger
(2,3)
Site manager
Purchasing
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 4 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
used by riggers. specialist
4- Manual
Handling
upper limb disorder
manual handling of
boxes and steel
structure accessories
Material stacking
collapses
Storekeeper and
workers
( Manual Lifting),
Improper Stacking of
material, slip, trip, falls,
Improper Ventilation,
Fire Hazard, Explosion,
Electrocution.
 Store keeper
follow work safe
instruction for
manual lifting.
 All routes / Access,
Egress clean and
clear.
 Good
housekeeping fire
extinguishers.
 Material properly
barricaded with
safety signage.
 Stack the material
properly, row,
column with labels
1. All storage containers must be
grounded; fire alarm system
must be available.
2. Proper ventilation, illumination
must be provided.
3. All Employees should trained
for manual handling
One week
one Week
Two weeks
Site manager
Storekeeper
HSE Manager
5- Fire
Fire Hazard during
performing hot works
by welders
Explosion due to
improper storage or
misjudged storage
location
All workforce
Storage of Industrial
Compressed Gas
cylinders
Performing hot work
near combustible
material
 Store keeper
following work safe
instruction for
manual lifting.
 All cylinders stack
Upright position,
separately,
labelled, properly
chained and
according to
Classification.
1) Ensure that flammable gas
cylinders must be stored 6
metres away from Oxygen
cylinders.
2) constructing a store for
compressed gases with heavy-
walled metal cylinders
designed, produced and tested
for use with compressed
gases
3) Transporting cylinders must
be in vertical position and
properly tie with chain / rope in
trolley.
2 Days
1 Month
3 day
Site supervisor
Site Manager
Supervisor
(3,4,5)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 5 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
4) All Cylinders must have caps
and must be store in proper
shed.
5) Appropriate and sufficient fire
extinguisher to be place in
storage area.
6) Gas cylinders must be stored
protected from excessive heat,
fire, dangerous corrosion,
mechanical damage or access
by unauthorized persons.
7) Gas stores must not be set up
in critical areas such as
corridors, emergency routes,
or passages for persons or
vehicles.
Two days
7 Days
14 Days
7 Days
Storekeeper
(6,7)
6- Electricity
Electric shock due to
damaged cable
& current leakage of
welding machine
Workers,
Contractor
s Visitors
Nervous system
damage, irregular
heartbeat, Cardiac
arrest. Stopping
breathing
Fatality, Permanently
disability, Personal
Injury, Electric shock.
 HSE Training
 Equipment Check
list ,(Generator
Electrical DB)
 Damaged cable
not allowed,
 Proper Cable
usage.
 Connection
through ELCB
1) Conduct TBT before starting
the activity.
2) Ensure cables and
receptacle is not damaged.
3) Positive and Negative
Connectors, switches,
electrical terminations etc.to
is ensured.
4) cables is in minimized
conditions and secured
from sharp edges.
One week
One weeks
One week
Three
weeks
Site
Supervisor
Electrical
Supervisor
Electrical
Supervisor
(3,4,5)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 6 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
5 ) Avoid contact of welding
electrode with scaffolding /
Conductive material.
6 ) Inspection of all electrical
equipment and tools shall
be maintained. All tools
inspected shall be identified
by monthly color-coding
system.
7 ) All damage or defective
tools shall be removed from
site and never allow
anyone to use it anywhere.
One week
One week
One
week
Electrical
supervisor
(6,7)
7- Slips and
Trips
(Cables, materials
etc.) are lying on the
ground without any
proper safety
precautions.
Workers
Contractor
s Visitors
Client representative
Subcontractors
Personnel Injury like
hand injuries, Head
Injuries, Slip, Trips and
Falls.
 Area
housekeeping.
 Escape route
remain
unobstructed;
cables away from
pedestrians walk
way.
 Area barricading.
1) Make sure the cables &
material are properly
placed avoiding tripping
hazards.
2) Clearly mark escapes
routes. Follow good
cables layout practices,
minimizing tripping
hazards & cable
damages.
3) Avoid unauthorized
entry of non- essential
4) Housekeeping must be done
10 Days
1 Weeks
2 Days
HSE
Supervisor
Site
Supervisor,
safety supervisor
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 7 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
before & after Work.
5) Conduct and maintain proper
material management.
6) Delegate a dedicated
person’s or conducts regular
housekeeping.
7) Ensure that all electrical
wires hanged provided by
insulated S hooks with
minimum of 2 meters.
3 Week
1 Week
Two
weeks
2 Days
Forman
(4,5,6)
HSE Officer
8- Working at
Height
Falling objects like
tools and material
during steel structure
erection. Workers fall
from height
Workers,
visitors
Personal injury,
Asset loss, Hand
injuries, fatality,
serious head
injuries.
Feet injuries.
 PPE’s
 Proper storage of
tools
 Proper material
handling
 Install toe Boards
1. Barricade the area
where erection of
scaffolding is in
progress.
2. Restrict the
unauthorized entry.
3. Proper railing system
should be erected to
prevent the falling of
personnel.
4. All the material should
be brings Up/down with
sack and rope.
5. Don’t drop or throw
materials from height.
6. Do not keep loosed
material, tools on the
one Week
Two weeks
One week
One week
Crew foreman
Safety
Supervisor
(2,3)
Crew foreman
Safety
supervisor,
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 8 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
platform working
platform. All the tools &
equipment shall be
secured and tied with
nylon rope.
7. All personnel shall wear
full Body Harness with
absorbing lanyard when
working on elevated
area 1.8m above
ground. Comply 100%
tie off.
One month
(5,6)
Area Supervisor
9- Working at
Height.
Improper scaffolding
erection and
dismantling is ongoing
at the Concentrate
area or steel structure
erection work
substandard scaffold
erection by the
Scaffolders.
Workers and Visitors
Contractor workers.
The workers who’s
involving in erection
and dismantling of
scaffolding.
High concentration
area where a lot of
moment observed that
workers were passing
nearby where the
scaffolding work was
on going. Also the
area was very
congested and there is
chance of falling
hazards or tripping
hazards. And a cause
 The area
barricaded.
 To assign one
person just to
stop the moment
of workers near
by the
scaffolding work.
 Better to assign
proper of
supervision of
HSE Officer and
supervisors.
1. CONTRACTOR will
ensure that all
Scaffold erectors are
trained and qualified
to do the task.
2. Getting the services of
approved contractor
for special scaffolding
jobs shall be executed
as required on this
project.
3. All scaffold systems
shall be erected safely
and with the use of
only standard
scaffolding materials.
4. Checklist shall be
used and completed
as per the standards
one week
Three week
One week
7 Days
Scaffolding
Supervisor,
Project
manager
Scaffolding
supervisor
(3,4,5,6)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 9 of 21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
of serious injuries,
head injuries, hand
injuries.
5. Implementation of the
tag system.
6. All personnel involved
in scaffolding
operation must be
trained in proper way
of wearing and using
Personal Fall Arrest
System (PFAS).
7. Ensure that the
scaffolding crew is
properly trained in
doing their task
effectively and always
considering safety.
8. Prior to start any
scaffolding works,
every access affected
by the work shall be
restricted from any
personnel not involved
in the scaffolding
operations.
9. Secure the affected
area with appropriate
barriers and post
warning signs such a s
“KEEP AWAY! –
SCAFFOLDING
WORK PROGRESS”.
Standby man will be
One Week
One Week
Two Weeks
Two Weeks
Three Weeks
Area Site
manager
(7,8)
Scaffolding
Supervisor
(9,10)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 10 of
21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
used if necessary to
control the unwanted
personnel entering the
working area.
10. Ensure all scaffolding
crew received site
specific site induction
and work at height
trainings
Two Weeks
10- Work
Equipment
and
Machinery
Hot Work. Welding
and Cutting
Operations
structure support
welding working
Piping fitting and
welding
Workers Visitors
Contractor
Unskilled welders /
brazes, Worker
exposure to burns, Fire
hazards, Eye irritation.
Workers suffering heat,
Stress, Welding
hazard, Inhalation of
toxic fumes.
Electrocution and body
burns
 An accessible
and appropriate
portable fire
extinguisher
available at all
times.
 A qualified fire
watch deputed
by
CONTRACTOR
during
operations
1) All welding and brazing
operations shall have
proper ventilation.
2) Proper welding screens shall
be used near other
personnel.
3) Hot work permit shall be
obtained at the restricted
areas prior to start welding
or cutting operations. NO
Work without permit
4) Combustibles around the
work area shall be
removed or protected.
5) Grounding and bonding
system will be applied as
per standards.
Two weeks
One Week
One week
One week
3 Days
Site manager
Safety
Supervisor
(2,3)
Safety Supervisor
Area
Supervisor
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21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
6) Flashback arrestors shall be
placed at Oxygen / Acetylene
cylinder regulators.
7) All connections/equipment
shall be checked for leaks
before use.
8) Hoses shall be protected
from potential damage during
operations.
7 days
One Month
One Week
Electrical
Engineer
Crew Foreman
(7,8)
11- Confined
Spaces,
Workers were doing
internal pipe coating
inside confined
space.
Fitting of the pipes
inside pump house
Working inside
concrete precast
manhole
Welders, Stand by
man
Risk of suffocation,
deficiency of
oxygen, availability
of flammable and
dangerous gasses,
Atmospheric
hazards
(suffocation
asphyxiation), Poor
communication
between the entrant
and
the standby man will
result to injury,
Personnel or
equipment fall into
confined space area
1).Confined space
entry permit
2).Confined
space entry
attendant.
3). Proper
rescue Plan
implementatio
n.
4). Tool Box Talk
giving
5).If the confined
space entry is
Suspended, the
entrance
blocked and a
1. Atmospheric tests for
oxygen and explosive
and toxic gases shall be
performed and recorded
immediately.
2. Personnel that will be
involved in confined
space operations shall be
trained on the
requirements and
procedures in working into
confined space and
considering safety at all
times.
3. All required PPE,
including respiratory
protection shall be worn
during confined Space
entries.
4. Only authorized personnel
One week
3 Days
One Month
7 Days
PTW
Coordinator
HSE Officer
Safety
supervisor (3,4)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 12 of
21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
(like open manhole),
Deficiency/enrichment
of oxygen
“NO ENTRY” sign
posted Adopted
shall enter The confined
space. All authorized
personnel entering the
confined space shall sign
a log sheet upon entering
and Exiting the confined
space to account for all
Personnel.
5. Mechanical ventilations
shall be used to ensure
positive ventilation and
remove all hazardous
airborne contaminants.
6. Replace human resource
with Auto painting
machine.
7. Proper rescue equipment
including lifelines,
harnesses and hoists
shall be used when
entering confined spaces
1.8 meter (6 feet) or
deeper.
Three weeks
One week
Three Months
Site manager
(5,6,7)
12- Welfare and
Work
Environment
Poor air quality
,
Excessive noise,
impure Drinking water
undersigned Exit
All labors and staff
Panic, Slip, Trip, Falls,
Unawareness of
Emergency /
Evacuation Procedure
 Medical center
and male nursing
with help of
ambulance has
been provided by
plant owner.
 Emergency
Response team
1) Arrange awareness program
for all employees including
hazards identification /
prevention and control
measures, emergency
response procedures,
evacuation plan and nearest
assembly point.
one week HSE manager
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 13 of
21
Hazard category and
hazard
Who might be harmed
and how?
What are you already
doing?
What further controls/actions
are required?
Time scales
for further
actions to be
completed
(within …)
Responsible
person’s job
title
route Health Problems due
to drinking
contaminated water
must be available
at all the time.
2) Emergency response
procedure and contacts
should display at prominent
location.
3) Access should be clear all
time for evacuation. Clearly
mark the emergency exits.
4) Suitable number of
firefighting equipment.
5) Emergency drills shall be
conducted through ERT team
at site
2 days
7 Days
Three days
14 Days
HSE supervisor
Site Supervisor
Site Manager
(4,5)
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 14 of
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A B C D E
Never heard of
in the Industry
Heard of in the
Industry
Has happened in
the Organisation
or more than
once per year in
the Industry
Has happened at
the Location or
more than once
per year in the
Organisation
Has happened
more than once
per year at the
Location
0
No injury or
health
effect
No
damage
No effect
No
impact
1
Slight injury
or health
effect
Slight
damage
Slight
effect
Slight
impact
2
Minor
injury or
health
effect
Minor
damage
Minor
effect
Minor
impact
3
Major injury
or health
effect
Moderate
damage
Moderate
effect
Moderat
e impact
4
Upto 3
fatalities
Major
damage
Major
effect
Major
impact
5
More than 3
fatalities
Massive
damage
Massive
effect
Massive
impact
RISK ASSESSMENT MATRIX
Consequences Increasing Likelihooh (L)
Reputation
Environment
Assets
People
Severity
(S)
LOW LOW LOW LOW LOW
LOW
LOW
LOW
LOW
LOW
LOW LOW LOW
LOW
LOW
LOW HIGH
HIGH
HIGH
HIGH HIGH HIGH
MEDIUM MEDIUM
MEDIUM
MEDIUM
MEDIUM
MEDIUM
MEDIUM
MEDIUM
NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page
15 of 21
Part 3: Prioritise 3 actions with justification for the selection
Suggested word counts
Moral and financial arguments for all actions: 300 to 350 words
For EACH action:
Specific legal arguments: 100 to 150 words
Likelihood AND severity: 75 to 150 words
How effective the action is likely to be in controlling the risk: 100 to 150 words
Moral , General Legal and financial arguments for ALL actions
Moral, general legal and financial
arguments
- At AIS we aim to improve our safety standards to ensure our employees are always safe and our
environment is safe for those who work in it. We know best that maintaining a good image is
completely reliant on how our business is run. We ensure quality and safety in all of our projects,
but we however know that an accident is not impossible while having a safety plan and risk
assessment in progress. AIS needs more to improve that everyone is lively about their working
techniques and working methods, getting them related with procedure making, aware of risk and
consequences and familiar of safe working frameworks will ensure they are totally busy and fully
engaged with safe work methodologies. A single mistake (unwanted or undesired event) which
could lead to much higher consequences than its direct result that will not only will going to affect
the victim’s that in result of injuries or disabilities but also going to effect the victim’s family by
financially that lead to long term effect on families so AIS has to protect all employees within these
moral reasons.
- Financial aspects of health and safety management system, we can decide this by the amount of
money related OSH system and consequences of unfortunate event including direct and indirect
cost. so expenses verses outcomes and results of arranging new trolley for compressed gas
cylinders, proper storage as well as inspection by competent person or/ and by assigning
competent and trained worker for working at height as well as working in confined space or by
providing sufficient PPEs like respiratory protection as well some mentioned above. By
implementing these, these could avoid any unfortunate or unexpected event/ mishap which could
lead to minor to catastrophic as a consequence. So by comparing these recommendation verses
outcomes, it’s very much in profit for organization to comply with these actions as result cost in
terms of fire or explosion from compressed cylinders, falling person from height and untrained
person working in confined space without proper and appropriate PPEs which be in terms of injury
to facilities. If comparing these, the outcome and consequences of undesirable event as like ice
berg is much more than by arranging OSH management system in terms of loss of investment
morale by delaying in production, reputations and image in society as well as might end of
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business by such accidents.
- AIS must meet the requirements of under the ILO Code of practices (COP) Occupational safety
and health convention 1981, C155 and Recommendation R164, identifies some basic general
legal duties of employers towards their employees in Article 16.That the employers shall be
required to ensure that so far as is reasonably practicable the work place machinery,
equipment’s and process under their control or safe and without risk to health and ensure that
employers shall require to provide necessary adequate PPE,s to prevent adverse effect on health
.
- Similarly Health and Safety at Work Act (HSWA) 1974 shows act places a legal duty on
employers to ensure, so far as reasonably practicable, the health, safety, and welfare of
employees, and to ensure that employees and others are kept safe. Under the Act you have an
obligation to ensure any potential risk of work-related violence is eliminated or controlled. AIS is
legally responsible for welfare, health and safety in the workplace and use the term “so far as is
reasonably practicable”, which has to set the objectives that workplace should be safe place to
work. Failure to providing safe workplace, AIS may be fine or start prosecution fora safety failing.
AIS has to set objectives and follow to ensure that meeting the compliance needs of legislations
and to avoid criminal and /or civil prosecutions, convictions, punishment and compensatory-
where employees are able to sue in the civil courts for compensations.
Justification for action 1
Action Segregation of compressed gas cylinders, arranging trolley for all compressed gas cylinder and
displaying signage’s for working area using gas cylinders (Hazard Category-Fire)
Specific legal arguments According to Occupational Safety and Health Administration (OSHA) Regulation 1910.253 (Excerpt)
(b)(2)(ii) cylinders shall be stored in a well-protected, well-ventilated, dry location, at least 20 feet
(6.1m) from highly combustible materials such as oil or excelsior. Cylinders should be stored in
assigned places away from elevators, stairs, or gangways. Assigned storage spaces shall be located
where cylinders will not be knocked over or damaged by passing or falling objects, or subject to
tampering by unauthorized persons. Cylinders shall not be kept in unventilated enclosures such as
lockers and cupboards”
Moreover, AIS is complying with ILO Convention and Recommendations as well as the SAUDI specific
legislation and API standard as required by project specification. The International Labor Organization
(ILO) sets out a Recommendation on Occupational Safety and Health (R164) that supplements
Convention C155. Part IV of the Recommendation specifically states that the undertaking
(organization) must: • provide and maintain workplaces, machinery, and equipment, and use work
methods, which are as safe and without risk to health as is reasonably practicable.
Consideration of likelihood AND severity The severity of the injuries recent from a compressed gas cylinder is more often and critical in nature
as the severity of the injury does not associated with compressed gas. Different nature of hot work like
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gas cutting, gas welding, structure cutting will be considered critical due to its nature of injuries and
severity. Most of the activities in construction site regarding by using compressed gas cylinders which
containing higher risk as well as the severity which is cannot be avoidable. Therefore, all activities
related to hot work at site and must be dealt with suitable control measure to control any undesired
injury or fatality
How effective the action is likely to be in
controlling the risk. This should include:
 the intended impact of the action;
 justification for the timescale that you
indicated in your risk assessment;
and
 whether you think the action will fully
control the risk.
The segregation of compressed gas cylinders is the most important and most prioritized action that
AIS has to perform. I recommended constructing a store for compressed gases with heavy-walled
metal cylinders designed, produced and tested for use with compressed gases. And also, on site area
it will be more appropriate to communicate with crew supervisors and specially the workers who are
involving hot work activities to secure cylinders upright with a chain or strap in a proper cylinder cart.
And also as HSE personnel it is our prime responsibility to aware the workers regarding flashback
arrestor that must attached with compressed gas cylinders.
I gave one Month time frame to construct a store for Compressed gas. Project manager will discuss
with purchasing specialist to allocate budget for this new proposed structure. Constructing grey
structure and brick work will take one month to complete this task.
After constructing of separate store risk from the fire hazards will be controlled in effective. Elimination
step will safe all work force from fire hazards cause of gas cylinders
I hope that AIS will follow recommendation for safety of their workers
Justification for action 2
Action Standardized and suitable scaffold materials/components to be used by assigning and erect or
dismantle by trained and certified scaffolders by following safe system of work (Hazard Category-
working at height)
Specific legal arguments According to Occupational Safety and Health Administration (OSHA) 1926.450 1926.451(a)(6)
”Scaffolds shall be designed by a qualified person and shall be constructed and loaded in accordance
with that design. Non-mandatory Appendix A to this subpart contains examples of criteria that will
enable an employer to comply with paragraph (a) of this section.”
Moreover, AIS is complying with ILO Convention and Recommendations as well as the SAUDI specific
legislation and API standard as required by project specification. The International Labour
Organization (ILO) sets out a Recommendation on Occupational Safety and Health (R164) that
supplements Convention C155. Part IV of the Recommendation specifically states that the undertaking
(organisation) must: • provide and maintain workplaces, machinery, and equipment, and use work
methods, which are as safe and without risk to health as is reasonably practicable.
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Consideration of likelihood AND severity Scaffolding activity is one of the most important parts of a construction site and on other hand the
severity rate and the risk associations is too high. There is likelihood to collapse a scaffold if
substandard scaffolding Components is used for the erection and make three- or four-story platform.
And Similarly, the risk will be higher, and the potential position of risk will more increase due to
untrained employees who’s erecting or dismantling scaffold.
How effective the action is likely to be in
controlling the risk. This should include:
 the intended impact of the action;
 justification for the timescale that you
indicated in your risk assessment;
and
 whether you think the action will fully
control the risk.
Scaffolds can pose serious risks if proper precautions and working at heights control measures aren’t
observed. Considering that scaffold hazards cause serious injuries and even fatalities every year, it is
important to get a thorough grasp on how to avoid danger and have an appropriate set of scaffolding
safety regulations. Therefore, for controlling the risk and to implement a proper check and balance for
the erection of scaffold structure must be designed and endorsed by professional engineer if
necessary. Because he is the one to verify the standard components before scaffold erection and
rejected the substandard scaffolding components. And allow only approved scaffold contractors to
carry out modifications which carry out pre-erection planning.
I Gave 3 weeks’ timeframe for hiring an approved scaffold contractors to complete this task. Project
Executive body will take this time to discuss and hire a competent scaffold contractor .After hiring a
competent contractor risk of scaffolding collapse, slip, trip from the scaffolding platform will reduce .
AIS will recruit scaffold contractor to be compliance with legal requirement of country and properity of
their workers
Justification for action 3
Action Replace human resource with Auto painting machine while working in Confined space (Category-
Confined Space)
Specific legal arguments According to Occupational Safety and Health Administration (OSHA) 1910.146(c)(2)
If the workplace contains confined spaces, the employer shall inform exposed employees, by posting
danger signs or by any other equally effective means, of the existence and location of and the danger
posed by the confined spaces. Moreover, AIS is complying with ILO Convention and
Recommendations as well as the SAUDI specific legislation and API standard as required by project
specification. The International Labor Organization (ILO) sets out a Recommendation on Occupational
Safety and Health (R164) that supplements Convention C155. Part IV of the Recommendation
specifically states that the undertaking (organization) must: • provide and maintain workplaces,
machinery, and equipment, and use work methods, which are as safe and without risk to health as is
reasonably practicable.
Consideration of likelihood AND severity Confined spaces are very high-risk activities if there are chances of presence of toxic gases,
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insufficiency or enrichment of oxygen or presence of carbon mono oxide. Therefore, all activities
subject to confined spaces must be handled with high priority. Pipe coating and painting activities can
directly cause damage to the respiratory system, which would affect the whole body as fumes and
gases absorbed in blood and transfer to whole body causing different more health issues for the
worker.
How effective the action is likely to be in
controlling the risk. This should include:
 the intended impact of the action;
 justification for the timescale that you
indicated in your risk assessment;
and
 whether you think the action will fully
control the risk.
Confined space incidents due to presence of toxic gases or the presence of enrichment of oxygen &
other gases level could affect the workers inside in no matter of time, it is very important for each and
every confined space activity to provide a proper rescue plan with all necessary additional equipment
in the presence of ERT (Emergency Response Team) as they will first verified all requirements, rules
and regulations with proper gas testing, hole watch man and with log sheet. As the observation arise
regarding painting jobs inside the confined space so I will recommended further safety control to
communicate the painting supervisors that do not mix paint inside the confined space and after
completion of painting work, all containers of paint must be taken also not store paint, solvent and
thinner in the confined space and also use proper work gloves, Protective eyewear, masks &
respirators, Coveralls, hard hats, fall protection, Knee Pads.
I gave 3 Month timescale to replace manual painting with automatic spray guns or suitable painting
machine. This time will be given for discussion, purchasing and training to workers about usage of
automatic painting machine in the working zone. Installation of Automatic machine is a method of
Engineering controls .it will reduce the risk ALARP (as low as reasonably practicable ).
AIS follow recommendation of replacing manual painting cause it will not just for safe practice but also
for to minimize their labor cost.
Part 4: Review, communicate and check
Suggested word counts for each section:
 Planned review date or period and reasoning for this: 50 - 100 words
 How the risk assessment findings will be communicated and who needs to know the information: 100 - 150 words
 Follow up on the risk assessment: 100 - 150 words.
Planned review date/periodwith
reasoning
As per the company technical department reports and company policy to review risk assessment every
annual. Therefore, I recommend reviewing date for 20 -11- 2022 or upon required according to site
condition and legal requirement.
How the risk assessment findings will be
communicated AND who you need to tell
After the completion of the risk assessment I will arrange meeting with the site top management who’s
directly involve on site ongoing activities of the project .And I will present presentation to site
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management and provide summary of the findings of the risk assessment that requires action to be
taken for the further improvements and also better to communicate with all level of employees in the tool
box talk meeting every morning before any start up activities and also it will be more understandable to
displayed the risk assessment findings on main notice board as well as assembly point signboard .
Therefore the HSE manger also recommended to display the findings of the risk assessment in every
notice board at site and will communicated through tool box meeting, company website and every job
safety analysis and other safety related documents which will clear to all employees and will
understandable
How you will follow up on the risk
assessment to check that the actions
have been carried out
After agreeing with site management on recommended dates for close out report, which will mention all
those required further actions in an open status, corresponding to the concerned supervisor. A strategy
of check and balance will be adopted for the follow up on the actions recommended by developing and
improving the permit to work system, JSA and risk assessment. The supervisor will be inquired about the
progress of the actions, if not then the concerned manager will be communicated during weekly HSE
meeting in which all those pending recommend action will be discussed. If there is any kind of difficulties
with agreed actions with management will be discuss through email and if required, I will visit the site to
solve the issues. And for furthermore, action against non-compliance, misconduct or allowing workers to
engage in unsafe acts or conditions to be adopted as well for the effective execution of the
recommended actions.
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IG2May2022.docx. For ig2 NEBOSH project pdf

  • 1.
    Unit IG2: Riskassessment Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information). Important note: You mustrefer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while completing all parts of this assessment.Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant resources section for this qualification on the NEBOSH website. Part 1: Background You should aim to complete this section in 150 - 200 words. Topic Comments Name of organisation* ABCD Site location* Saudi Arabia, Rabigh Number of workers XYZ workers General description of the organisation AIS is a medium sized company handling mechanical scope of work for construction of industrial plants, that is include piping and steel structure works. Working hours are start from morning 7 am to evening 4 pm and has only one shift which contains activities like Hot Works (Cutting, Grinding, Welding), Lifting Operation, Material Storage and handling, Scaffolding Activity, Work at Height Activity, Steel Structure assembly and Vehicle Movement. Description of the area to be included in the risk assessment Risk assessment has been carried for the Mechanical prefabrication yard at TASNEE MAPD HYDROGENATION project Any other relevant information The Site Manager (who is direct reporting to the project manager) has has a direct responsibility for health and safety supported with and Site safety supervisor and I as a part time HSE manager helping all site staff in filling HSE duties and responsibilities through training and preparing/ reviewing the HSE documents. NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 1 of 21
  • 2.
    * If you’reworried about confidentiality, you can invent a false name and location for your organisation but, all other information provided must be factual. You should aim to complete this section in 100 - 200 words. Note: this section can be completed after you have competed your risk assessment. Outline how the risk assessment was carried out this should include:  sources of information consulted;  who you spoke to; and  how you identified:  the hazards;  what is already being done; and  any additional controls/actions that may be required. A semi quantative risk assessment has been followed and risk matrix is being annexed in this document. After the risk has been identified, management decides what corrective action (if any) is necessary to manage the hazard at an acceptable and ALARP (as low as reasonably possible) risk level. Depending on the nature of the specific hazard(s), this may require different steps to: Prevent the hazards, mitigate the severities, and recover from the severities of incidents  I started by looking to see if the ILO www.ilo.org had any Codes of Practice relating to garage work, for example, At the start of the risk assessment the codes of practices generated by American Petroleum Institute (API) as instructed by project contract, and with the help of relevant standards and regulations information from www.hse.gov.uk with the addition of its information from www.osha.gov.which helps to identifying the hazards and control risks and also explain that how to plan, organize, control, monitor the ongoing activities and to review health and safety standards at the project and achieving healthy and safe construction sites.  The Risk assessment has been carried out after workshop meetings that have been conducted with site manager and prefabrication supervisor and surveillance conducted among the site workforce to find the proper control measures provided are not the that is facilitating safe work completion.  The laydown yard has been provided with 3 portacabins site inspections has been carried out to stand on the actual situation for the laydown yard and identify the any gap in implementation of the existing control measures.  PPE and welfare facilities needs to be reviewed as it has been highlighted by workers that welfare facilities are improper, and type of hand gloves are not matching with the deferent tasks, however, it has been mentioned by workers that a segregation has been made between vehicle and pedestrian movement and storage area is in order, both safe and unsafe conditions mentioned by workers were indicating that workers have been well trained through safety induction, so they are able identify the risks related to workplace. Part 2: Risk Assessment NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 2 of 21
  • 3.
    Organisation name: AltamimiIndustrial Services (AIS) Date of assessment: 20-11-2021 Scope of risk assessment: Mechanical Prefabrication Yard at TASNEE MAPD HYDROGENATION project Hazard category and hazard Who might be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title 1- Movement of People and vehicles in Workplace collision with moving vehicles Struck by moving vehicles Reversing Overloading All workers and Visitors Unskilled worker, Unauthorized Entry, Miscommunication / Motor vehicle accident, Horse play, improper House Keeping , Not visible Pedestrian way  All workforces Safety Oriented / Inducted.  The client (plant owner) provided a medical room with approved male nurse and ambulance.  All workers follow the pedestrian pathways towards TSF, Lay down and construction area 1) All PPE must be as per standards and categorized as per job specification. 2) All workers must be in queue while coming to site and while leaving. No one is allowed to move unauthorized plant area. 3) Proper HSE trainings for workforce i.e. Rigger, Electrician, Operators, Drivers must have respective trainings. . 4) Smoking allowed in only designated smoking areas. 3 Days 2 Days 7 Days 4 Days Site Manager All workforce HSE Manager Site manager 2- Work Equipment and Machinery Lifting failure Crane break down Electrical Hazard Crane Collapse Crane operator. Rigger, nearby workers. Property Damage due to overload, Unstable ground, Falling material, Personal Injury, Ignition source, Incompetent Person, Over wind speed.  Valid Lifting Permit to Work required when load exceed 15 ton, capacity utilization is over 75% and for tailing lifting operation.  Only certified rigger to lead lifting operation. 1) Ensure all lifting Equipment should be grounded, inspected and third party certified. Operator should have valid License 2) Crane Check list should properly filled by operator prior to start the job. 3) Prior to setting the crane ensure that all laydown yard 3 Days 7 Days 3 Days Site manager Crane operator (2,3,4) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 3 of 21
  • 4.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title  No one is allowed to enter lifting operation area.  Out riggers fully extended and do not overload the crane. ground is fully compacted and stable. 4) When the wind speed is 32kph or above all lifting operations to be stop and crane boom should be retracted. 5) Lifting Activity shall be carried out in close supervision with appropriate tag line. 7 Days 7 Days Site supervisor 3-Ergonomics Poor posture Improper lighting Excessive vibration Site manager, HSE Manager and purchasing specialist Work related upper limb disorder Improper illumination and ventilation.  Proper Safety Poster  Paramedic staff is available 6) All Employees should be trained for ergonomic hazard. 7) Ensure that there is proper lightening on the site. 8) Ensure that adequate Illumination and exhaust system. 9) Maintain good Housekeeping. 14 Days 7 Day 7 Days 7 Days HSE manager (1,2) Site supervisor Housekeeper 3- Load Handling Equipment Crane Collapse Load falling Crane operator. Rigger, nearby workers. Falling material, Personal Injury, Miscommunication, Defective tools / rigging gears.  Valid Permit to Work.  Proper storage of rigging gears must be maintain, labelled, categorized and hanged.  Usage of tag line to hold the lifting object. 1) Only certified rigger will give signal and should wear orange colour vest. 2) All Rigging gears / tackles should be inspected visually, colon coded and certified. Use adequate safe rigging gears. 3) Rigger should be visible and in eye contact with crane operator. 4) Stop rigging activity while wind speed at 32kph and above 5) Special rigging gloves to be 3 days 2 Days 3 Days 3 Days 4 Days Site manger Certified Rigger (2,3) Site manager Purchasing NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 4 of 21
  • 5.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title used by riggers. specialist 4- Manual Handling upper limb disorder manual handling of boxes and steel structure accessories Material stacking collapses Storekeeper and workers ( Manual Lifting), Improper Stacking of material, slip, trip, falls, Improper Ventilation, Fire Hazard, Explosion, Electrocution.  Store keeper follow work safe instruction for manual lifting.  All routes / Access, Egress clean and clear.  Good housekeeping fire extinguishers.  Material properly barricaded with safety signage.  Stack the material properly, row, column with labels 1. All storage containers must be grounded; fire alarm system must be available. 2. Proper ventilation, illumination must be provided. 3. All Employees should trained for manual handling One week one Week Two weeks Site manager Storekeeper HSE Manager 5- Fire Fire Hazard during performing hot works by welders Explosion due to improper storage or misjudged storage location All workforce Storage of Industrial Compressed Gas cylinders Performing hot work near combustible material  Store keeper following work safe instruction for manual lifting.  All cylinders stack Upright position, separately, labelled, properly chained and according to Classification. 1) Ensure that flammable gas cylinders must be stored 6 metres away from Oxygen cylinders. 2) constructing a store for compressed gases with heavy- walled metal cylinders designed, produced and tested for use with compressed gases 3) Transporting cylinders must be in vertical position and properly tie with chain / rope in trolley. 2 Days 1 Month 3 day Site supervisor Site Manager Supervisor (3,4,5) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 5 of 21
  • 6.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title 4) All Cylinders must have caps and must be store in proper shed. 5) Appropriate and sufficient fire extinguisher to be place in storage area. 6) Gas cylinders must be stored protected from excessive heat, fire, dangerous corrosion, mechanical damage or access by unauthorized persons. 7) Gas stores must not be set up in critical areas such as corridors, emergency routes, or passages for persons or vehicles. Two days 7 Days 14 Days 7 Days Storekeeper (6,7) 6- Electricity Electric shock due to damaged cable & current leakage of welding machine Workers, Contractor s Visitors Nervous system damage, irregular heartbeat, Cardiac arrest. Stopping breathing Fatality, Permanently disability, Personal Injury, Electric shock.  HSE Training  Equipment Check list ,(Generator Electrical DB)  Damaged cable not allowed,  Proper Cable usage.  Connection through ELCB 1) Conduct TBT before starting the activity. 2) Ensure cables and receptacle is not damaged. 3) Positive and Negative Connectors, switches, electrical terminations etc.to is ensured. 4) cables is in minimized conditions and secured from sharp edges. One week One weeks One week Three weeks Site Supervisor Electrical Supervisor Electrical Supervisor (3,4,5) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 6 of 21
  • 7.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title 5 ) Avoid contact of welding electrode with scaffolding / Conductive material. 6 ) Inspection of all electrical equipment and tools shall be maintained. All tools inspected shall be identified by monthly color-coding system. 7 ) All damage or defective tools shall be removed from site and never allow anyone to use it anywhere. One week One week One week Electrical supervisor (6,7) 7- Slips and Trips (Cables, materials etc.) are lying on the ground without any proper safety precautions. Workers Contractor s Visitors Client representative Subcontractors Personnel Injury like hand injuries, Head Injuries, Slip, Trips and Falls.  Area housekeeping.  Escape route remain unobstructed; cables away from pedestrians walk way.  Area barricading. 1) Make sure the cables & material are properly placed avoiding tripping hazards. 2) Clearly mark escapes routes. Follow good cables layout practices, minimizing tripping hazards & cable damages. 3) Avoid unauthorized entry of non- essential 4) Housekeeping must be done 10 Days 1 Weeks 2 Days HSE Supervisor Site Supervisor, safety supervisor NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 7 of 21
  • 8.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title before & after Work. 5) Conduct and maintain proper material management. 6) Delegate a dedicated person’s or conducts regular housekeeping. 7) Ensure that all electrical wires hanged provided by insulated S hooks with minimum of 2 meters. 3 Week 1 Week Two weeks 2 Days Forman (4,5,6) HSE Officer 8- Working at Height Falling objects like tools and material during steel structure erection. Workers fall from height Workers, visitors Personal injury, Asset loss, Hand injuries, fatality, serious head injuries. Feet injuries.  PPE’s  Proper storage of tools  Proper material handling  Install toe Boards 1. Barricade the area where erection of scaffolding is in progress. 2. Restrict the unauthorized entry. 3. Proper railing system should be erected to prevent the falling of personnel. 4. All the material should be brings Up/down with sack and rope. 5. Don’t drop or throw materials from height. 6. Do not keep loosed material, tools on the one Week Two weeks One week One week Crew foreman Safety Supervisor (2,3) Crew foreman Safety supervisor, NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 8 of 21
  • 9.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title platform working platform. All the tools & equipment shall be secured and tied with nylon rope. 7. All personnel shall wear full Body Harness with absorbing lanyard when working on elevated area 1.8m above ground. Comply 100% tie off. One month (5,6) Area Supervisor 9- Working at Height. Improper scaffolding erection and dismantling is ongoing at the Concentrate area or steel structure erection work substandard scaffold erection by the Scaffolders. Workers and Visitors Contractor workers. The workers who’s involving in erection and dismantling of scaffolding. High concentration area where a lot of moment observed that workers were passing nearby where the scaffolding work was on going. Also the area was very congested and there is chance of falling hazards or tripping hazards. And a cause  The area barricaded.  To assign one person just to stop the moment of workers near by the scaffolding work.  Better to assign proper of supervision of HSE Officer and supervisors. 1. CONTRACTOR will ensure that all Scaffold erectors are trained and qualified to do the task. 2. Getting the services of approved contractor for special scaffolding jobs shall be executed as required on this project. 3. All scaffold systems shall be erected safely and with the use of only standard scaffolding materials. 4. Checklist shall be used and completed as per the standards one week Three week One week 7 Days Scaffolding Supervisor, Project manager Scaffolding supervisor (3,4,5,6) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 9 of 21
  • 10.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title of serious injuries, head injuries, hand injuries. 5. Implementation of the tag system. 6. All personnel involved in scaffolding operation must be trained in proper way of wearing and using Personal Fall Arrest System (PFAS). 7. Ensure that the scaffolding crew is properly trained in doing their task effectively and always considering safety. 8. Prior to start any scaffolding works, every access affected by the work shall be restricted from any personnel not involved in the scaffolding operations. 9. Secure the affected area with appropriate barriers and post warning signs such a s “KEEP AWAY! – SCAFFOLDING WORK PROGRESS”. Standby man will be One Week One Week Two Weeks Two Weeks Three Weeks Area Site manager (7,8) Scaffolding Supervisor (9,10) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 10 of 21
  • 11.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title used if necessary to control the unwanted personnel entering the working area. 10. Ensure all scaffolding crew received site specific site induction and work at height trainings Two Weeks 10- Work Equipment and Machinery Hot Work. Welding and Cutting Operations structure support welding working Piping fitting and welding Workers Visitors Contractor Unskilled welders / brazes, Worker exposure to burns, Fire hazards, Eye irritation. Workers suffering heat, Stress, Welding hazard, Inhalation of toxic fumes. Electrocution and body burns  An accessible and appropriate portable fire extinguisher available at all times.  A qualified fire watch deputed by CONTRACTOR during operations 1) All welding and brazing operations shall have proper ventilation. 2) Proper welding screens shall be used near other personnel. 3) Hot work permit shall be obtained at the restricted areas prior to start welding or cutting operations. NO Work without permit 4) Combustibles around the work area shall be removed or protected. 5) Grounding and bonding system will be applied as per standards. Two weeks One Week One week One week 3 Days Site manager Safety Supervisor (2,3) Safety Supervisor Area Supervisor NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 11 of 21
  • 12.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title 6) Flashback arrestors shall be placed at Oxygen / Acetylene cylinder regulators. 7) All connections/equipment shall be checked for leaks before use. 8) Hoses shall be protected from potential damage during operations. 7 days One Month One Week Electrical Engineer Crew Foreman (7,8) 11- Confined Spaces, Workers were doing internal pipe coating inside confined space. Fitting of the pipes inside pump house Working inside concrete precast manhole Welders, Stand by man Risk of suffocation, deficiency of oxygen, availability of flammable and dangerous gasses, Atmospheric hazards (suffocation asphyxiation), Poor communication between the entrant and the standby man will result to injury, Personnel or equipment fall into confined space area 1).Confined space entry permit 2).Confined space entry attendant. 3). Proper rescue Plan implementatio n. 4). Tool Box Talk giving 5).If the confined space entry is Suspended, the entrance blocked and a 1. Atmospheric tests for oxygen and explosive and toxic gases shall be performed and recorded immediately. 2. Personnel that will be involved in confined space operations shall be trained on the requirements and procedures in working into confined space and considering safety at all times. 3. All required PPE, including respiratory protection shall be worn during confined Space entries. 4. Only authorized personnel One week 3 Days One Month 7 Days PTW Coordinator HSE Officer Safety supervisor (3,4) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 12 of 21
  • 13.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title (like open manhole), Deficiency/enrichment of oxygen “NO ENTRY” sign posted Adopted shall enter The confined space. All authorized personnel entering the confined space shall sign a log sheet upon entering and Exiting the confined space to account for all Personnel. 5. Mechanical ventilations shall be used to ensure positive ventilation and remove all hazardous airborne contaminants. 6. Replace human resource with Auto painting machine. 7. Proper rescue equipment including lifelines, harnesses and hoists shall be used when entering confined spaces 1.8 meter (6 feet) or deeper. Three weeks One week Three Months Site manager (5,6,7) 12- Welfare and Work Environment Poor air quality , Excessive noise, impure Drinking water undersigned Exit All labors and staff Panic, Slip, Trip, Falls, Unawareness of Emergency / Evacuation Procedure  Medical center and male nursing with help of ambulance has been provided by plant owner.  Emergency Response team 1) Arrange awareness program for all employees including hazards identification / prevention and control measures, emergency response procedures, evacuation plan and nearest assembly point. one week HSE manager NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 13 of 21
  • 14.
    Hazard category and hazard Whomight be harmed and how? What are you already doing? What further controls/actions are required? Time scales for further actions to be completed (within …) Responsible person’s job title route Health Problems due to drinking contaminated water must be available at all the time. 2) Emergency response procedure and contacts should display at prominent location. 3) Access should be clear all time for evacuation. Clearly mark the emergency exits. 4) Suitable number of firefighting equipment. 5) Emergency drills shall be conducted through ERT team at site 2 days 7 Days Three days 14 Days HSE supervisor Site Supervisor Site Manager (4,5) NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 14 of 21
  • 15.
    A B CD E Never heard of in the Industry Heard of in the Industry Has happened in the Organisation or more than once per year in the Industry Has happened at the Location or more than once per year in the Organisation Has happened more than once per year at the Location 0 No injury or health effect No damage No effect No impact 1 Slight injury or health effect Slight damage Slight effect Slight impact 2 Minor injury or health effect Minor damage Minor effect Minor impact 3 Major injury or health effect Moderate damage Moderate effect Moderat e impact 4 Upto 3 fatalities Major damage Major effect Major impact 5 More than 3 fatalities Massive damage Massive effect Massive impact RISK ASSESSMENT MATRIX Consequences Increasing Likelihooh (L) Reputation Environment Assets People Severity (S) LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW LOW HIGH HIGH HIGH HIGH HIGH HIGH MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 15 of 21
  • 16.
    Part 3: Prioritise3 actions with justification for the selection Suggested word counts Moral and financial arguments for all actions: 300 to 350 words For EACH action: Specific legal arguments: 100 to 150 words Likelihood AND severity: 75 to 150 words How effective the action is likely to be in controlling the risk: 100 to 150 words Moral , General Legal and financial arguments for ALL actions Moral, general legal and financial arguments - At AIS we aim to improve our safety standards to ensure our employees are always safe and our environment is safe for those who work in it. We know best that maintaining a good image is completely reliant on how our business is run. We ensure quality and safety in all of our projects, but we however know that an accident is not impossible while having a safety plan and risk assessment in progress. AIS needs more to improve that everyone is lively about their working techniques and working methods, getting them related with procedure making, aware of risk and consequences and familiar of safe working frameworks will ensure they are totally busy and fully engaged with safe work methodologies. A single mistake (unwanted or undesired event) which could lead to much higher consequences than its direct result that will not only will going to affect the victim’s that in result of injuries or disabilities but also going to effect the victim’s family by financially that lead to long term effect on families so AIS has to protect all employees within these moral reasons. - Financial aspects of health and safety management system, we can decide this by the amount of money related OSH system and consequences of unfortunate event including direct and indirect cost. so expenses verses outcomes and results of arranging new trolley for compressed gas cylinders, proper storage as well as inspection by competent person or/ and by assigning competent and trained worker for working at height as well as working in confined space or by providing sufficient PPEs like respiratory protection as well some mentioned above. By implementing these, these could avoid any unfortunate or unexpected event/ mishap which could lead to minor to catastrophic as a consequence. So by comparing these recommendation verses outcomes, it’s very much in profit for organization to comply with these actions as result cost in terms of fire or explosion from compressed cylinders, falling person from height and untrained person working in confined space without proper and appropriate PPEs which be in terms of injury to facilities. If comparing these, the outcome and consequences of undesirable event as like ice berg is much more than by arranging OSH management system in terms of loss of investment morale by delaying in production, reputations and image in society as well as might end of NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 16 of 21
  • 17.
    business by suchaccidents. - AIS must meet the requirements of under the ILO Code of practices (COP) Occupational safety and health convention 1981, C155 and Recommendation R164, identifies some basic general legal duties of employers towards their employees in Article 16.That the employers shall be required to ensure that so far as is reasonably practicable the work place machinery, equipment’s and process under their control or safe and without risk to health and ensure that employers shall require to provide necessary adequate PPE,s to prevent adverse effect on health . - Similarly Health and Safety at Work Act (HSWA) 1974 shows act places a legal duty on employers to ensure, so far as reasonably practicable, the health, safety, and welfare of employees, and to ensure that employees and others are kept safe. Under the Act you have an obligation to ensure any potential risk of work-related violence is eliminated or controlled. AIS is legally responsible for welfare, health and safety in the workplace and use the term “so far as is reasonably practicable”, which has to set the objectives that workplace should be safe place to work. Failure to providing safe workplace, AIS may be fine or start prosecution fora safety failing. AIS has to set objectives and follow to ensure that meeting the compliance needs of legislations and to avoid criminal and /or civil prosecutions, convictions, punishment and compensatory- where employees are able to sue in the civil courts for compensations. Justification for action 1 Action Segregation of compressed gas cylinders, arranging trolley for all compressed gas cylinder and displaying signage’s for working area using gas cylinders (Hazard Category-Fire) Specific legal arguments According to Occupational Safety and Health Administration (OSHA) Regulation 1910.253 (Excerpt) (b)(2)(ii) cylinders shall be stored in a well-protected, well-ventilated, dry location, at least 20 feet (6.1m) from highly combustible materials such as oil or excelsior. Cylinders should be stored in assigned places away from elevators, stairs, or gangways. Assigned storage spaces shall be located where cylinders will not be knocked over or damaged by passing or falling objects, or subject to tampering by unauthorized persons. Cylinders shall not be kept in unventilated enclosures such as lockers and cupboards” Moreover, AIS is complying with ILO Convention and Recommendations as well as the SAUDI specific legislation and API standard as required by project specification. The International Labor Organization (ILO) sets out a Recommendation on Occupational Safety and Health (R164) that supplements Convention C155. Part IV of the Recommendation specifically states that the undertaking (organization) must: • provide and maintain workplaces, machinery, and equipment, and use work methods, which are as safe and without risk to health as is reasonably practicable. Consideration of likelihood AND severity The severity of the injuries recent from a compressed gas cylinder is more often and critical in nature as the severity of the injury does not associated with compressed gas. Different nature of hot work like NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 17 of 21
  • 18.
    gas cutting, gaswelding, structure cutting will be considered critical due to its nature of injuries and severity. Most of the activities in construction site regarding by using compressed gas cylinders which containing higher risk as well as the severity which is cannot be avoidable. Therefore, all activities related to hot work at site and must be dealt with suitable control measure to control any undesired injury or fatality How effective the action is likely to be in controlling the risk. This should include:  the intended impact of the action;  justification for the timescale that you indicated in your risk assessment; and  whether you think the action will fully control the risk. The segregation of compressed gas cylinders is the most important and most prioritized action that AIS has to perform. I recommended constructing a store for compressed gases with heavy-walled metal cylinders designed, produced and tested for use with compressed gases. And also, on site area it will be more appropriate to communicate with crew supervisors and specially the workers who are involving hot work activities to secure cylinders upright with a chain or strap in a proper cylinder cart. And also as HSE personnel it is our prime responsibility to aware the workers regarding flashback arrestor that must attached with compressed gas cylinders. I gave one Month time frame to construct a store for Compressed gas. Project manager will discuss with purchasing specialist to allocate budget for this new proposed structure. Constructing grey structure and brick work will take one month to complete this task. After constructing of separate store risk from the fire hazards will be controlled in effective. Elimination step will safe all work force from fire hazards cause of gas cylinders I hope that AIS will follow recommendation for safety of their workers Justification for action 2 Action Standardized and suitable scaffold materials/components to be used by assigning and erect or dismantle by trained and certified scaffolders by following safe system of work (Hazard Category- working at height) Specific legal arguments According to Occupational Safety and Health Administration (OSHA) 1926.450 1926.451(a)(6) ”Scaffolds shall be designed by a qualified person and shall be constructed and loaded in accordance with that design. Non-mandatory Appendix A to this subpart contains examples of criteria that will enable an employer to comply with paragraph (a) of this section.” Moreover, AIS is complying with ILO Convention and Recommendations as well as the SAUDI specific legislation and API standard as required by project specification. The International Labour Organization (ILO) sets out a Recommendation on Occupational Safety and Health (R164) that supplements Convention C155. Part IV of the Recommendation specifically states that the undertaking (organisation) must: • provide and maintain workplaces, machinery, and equipment, and use work methods, which are as safe and without risk to health as is reasonably practicable. NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 18 of 21
  • 19.
    Consideration of likelihoodAND severity Scaffolding activity is one of the most important parts of a construction site and on other hand the severity rate and the risk associations is too high. There is likelihood to collapse a scaffold if substandard scaffolding Components is used for the erection and make three- or four-story platform. And Similarly, the risk will be higher, and the potential position of risk will more increase due to untrained employees who’s erecting or dismantling scaffold. How effective the action is likely to be in controlling the risk. This should include:  the intended impact of the action;  justification for the timescale that you indicated in your risk assessment; and  whether you think the action will fully control the risk. Scaffolds can pose serious risks if proper precautions and working at heights control measures aren’t observed. Considering that scaffold hazards cause serious injuries and even fatalities every year, it is important to get a thorough grasp on how to avoid danger and have an appropriate set of scaffolding safety regulations. Therefore, for controlling the risk and to implement a proper check and balance for the erection of scaffold structure must be designed and endorsed by professional engineer if necessary. Because he is the one to verify the standard components before scaffold erection and rejected the substandard scaffolding components. And allow only approved scaffold contractors to carry out modifications which carry out pre-erection planning. I Gave 3 weeks’ timeframe for hiring an approved scaffold contractors to complete this task. Project Executive body will take this time to discuss and hire a competent scaffold contractor .After hiring a competent contractor risk of scaffolding collapse, slip, trip from the scaffolding platform will reduce . AIS will recruit scaffold contractor to be compliance with legal requirement of country and properity of their workers Justification for action 3 Action Replace human resource with Auto painting machine while working in Confined space (Category- Confined Space) Specific legal arguments According to Occupational Safety and Health Administration (OSHA) 1910.146(c)(2) If the workplace contains confined spaces, the employer shall inform exposed employees, by posting danger signs or by any other equally effective means, of the existence and location of and the danger posed by the confined spaces. Moreover, AIS is complying with ILO Convention and Recommendations as well as the SAUDI specific legislation and API standard as required by project specification. The International Labor Organization (ILO) sets out a Recommendation on Occupational Safety and Health (R164) that supplements Convention C155. Part IV of the Recommendation specifically states that the undertaking (organization) must: • provide and maintain workplaces, machinery, and equipment, and use work methods, which are as safe and without risk to health as is reasonably practicable. Consideration of likelihood AND severity Confined spaces are very high-risk activities if there are chances of presence of toxic gases, NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 19 of 21
  • 20.
    insufficiency or enrichmentof oxygen or presence of carbon mono oxide. Therefore, all activities subject to confined spaces must be handled with high priority. Pipe coating and painting activities can directly cause damage to the respiratory system, which would affect the whole body as fumes and gases absorbed in blood and transfer to whole body causing different more health issues for the worker. How effective the action is likely to be in controlling the risk. This should include:  the intended impact of the action;  justification for the timescale that you indicated in your risk assessment; and  whether you think the action will fully control the risk. Confined space incidents due to presence of toxic gases or the presence of enrichment of oxygen & other gases level could affect the workers inside in no matter of time, it is very important for each and every confined space activity to provide a proper rescue plan with all necessary additional equipment in the presence of ERT (Emergency Response Team) as they will first verified all requirements, rules and regulations with proper gas testing, hole watch man and with log sheet. As the observation arise regarding painting jobs inside the confined space so I will recommended further safety control to communicate the painting supervisors that do not mix paint inside the confined space and after completion of painting work, all containers of paint must be taken also not store paint, solvent and thinner in the confined space and also use proper work gloves, Protective eyewear, masks & respirators, Coveralls, hard hats, fall protection, Knee Pads. I gave 3 Month timescale to replace manual painting with automatic spray guns or suitable painting machine. This time will be given for discussion, purchasing and training to workers about usage of automatic painting machine in the working zone. Installation of Automatic machine is a method of Engineering controls .it will reduce the risk ALARP (as low as reasonably practicable ). AIS follow recommendation of replacing manual painting cause it will not just for safe practice but also for to minimize their labor cost. Part 4: Review, communicate and check Suggested word counts for each section:  Planned review date or period and reasoning for this: 50 - 100 words  How the risk assessment findings will be communicated and who needs to know the information: 100 - 150 words  Follow up on the risk assessment: 100 - 150 words. Planned review date/periodwith reasoning As per the company technical department reports and company policy to review risk assessment every annual. Therefore, I recommend reviewing date for 20 -11- 2022 or upon required according to site condition and legal requirement. How the risk assessment findings will be communicated AND who you need to tell After the completion of the risk assessment I will arrange meeting with the site top management who’s directly involve on site ongoing activities of the project .And I will present presentation to site NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 20 of 21
  • 21.
    management and providesummary of the findings of the risk assessment that requires action to be taken for the further improvements and also better to communicate with all level of employees in the tool box talk meeting every morning before any start up activities and also it will be more understandable to displayed the risk assessment findings on main notice board as well as assembly point signboard . Therefore the HSE manger also recommended to display the findings of the risk assessment in every notice board at site and will communicated through tool box meeting, company website and every job safety analysis and other safety related documents which will clear to all employees and will understandable How you will follow up on the risk assessment to check that the actions have been carried out After agreeing with site management on recommended dates for close out report, which will mention all those required further actions in an open status, corresponding to the concerned supervisor. A strategy of check and balance will be adopted for the follow up on the actions recommended by developing and improving the permit to work system, JSA and risk assessment. The supervisor will be inquired about the progress of the actions, if not then the concerned manager will be communicated during weekly HSE meeting in which all those pending recommend action will be discussed. If there is any kind of difficulties with agreed actions with management will be discuss through email and if required, I will visit the site to solve the issues. And for furthermore, action against non-compliance, misconduct or allowing workers to engage in unsafe acts or conditions to be adopted as well for the effective execution of the recommended actions. NEBOSH Trainer: Abdul Jabbar Qaisrani Baloch Page 21 of 21