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HAZARD IDENITIFCATION AND RISK ASSESSMENT Doc. Format No. : EHS/NIKAYA/001
LODHA TOWER 3 & 4 Doc Rev No:Rev. No. 001
TASK DESCRIPTION : - MACHANICALHANDLING PROJECT : LODHA NIBM PUNE
HIRA TEAM
MEMBERS:-
CM Team: Kailash Bhanganagare,MilindTank, YogeshVadar
Contractor team: ShakirAlam,PrashantBishwas,HemSagarSabar, ShivaVerma,AjayKumar
EHS Team: Bilal Shaikh,Santosh Nikam
Legal Requirement:
BOCW – Maharashtra Rules - 2007
Part II – Safety & Health
Chapter – XI, Lifting Appliancesand Gear,Rule
No: 89.
Yogesh Vadar,Milind Tank,Vishnu Jadhav Santosh Nikam, Bilal Shaikh Kailash B
Prepared By (CM Team) Reviewed & Acknowledged By (EHS Team) Approved By ( Project Head)
STEP
NO.
DESCRIPTION OF
TASK STEP
HAZARD
CONSEQUENCES
PEOPLE,
ENVIRONMENT,
ASSETS,
REPUTATION
CONTROLS
PREVENT, DETECT,
CONTROL, MITIGATE (Existing Controlsusing
hierarchy of controls)
1.EH 2.ST 3.EC 4.AC 5.PE
BASELINERISK
ADDITIONAL CONTROL
MEASURES / ACTIONS
RESP.
PARTY
RESIDUAL RISK
S P R S P R
Page 2 of 5
STEP
NO.
DESCRIPTION OF
TASK STEP
HAZARD
CONSEQUENCES
PEOPLE,
ENVIRONMENT,
ASSETS,
REPUTATION
CONTROLS
PREVENT, DETECT,
CONTROL, MITIGATE (Existing Controlsusing
hierarchy of controls)
1.EH 2.ST 3.EC 4.AC 5.PE
BASELINERISK
ADDITIONAL CONTROL
MEASURES / ACTIONS
RESP.
PARTY
RESIDUAL RISK
S P R S P R
1. Parking of
Vehicle
1)Vehicle on uneven, soft
ground
2)Parking on slope
withoutstopper
3)Traffic density
1)Hit to person
2)Vehicle
topple
1)ET - NA
2)ST – NA
3)EC -a)Firmlevel area selected for
unloading
b)Stoppers blocks provided in front and
back diagonally opposite c)Parking
brake in use d)Loading place
selected at less traffic point.
4)AC - a)Followed material unloading
checklist
b)Competent supervision provided
c)Skilled workers deployed
5)PPE
a)Mandatory PPE's provided to all
3 3 9
PTW system should
be maintained.
Unauthorised entry
should be prohibited
by keeping Security
staff.
Entry and exit gate
pass system should
be maintained.
All workers induction
training should be
ensured.
Authorised person
signature should be
ensure by security
before entryand exit
of material.
Material Entry and
Exit time should be
ensure between 9.00
am to 6.00 pm only.
Driver license,
Vehicle Documents,
Form 11 should be
check and ensured.
Site
Execution
Team
2 2 4
2. loading of
materials
1)Projected materials 1)Hit to person 1) ET - NA
2)ST – NA
3)EC - a)Particularmaterial arebeing
transported by the allotted vehicleonly
(i.e. small precastmaterial by dumper,
trolley etc. not by trailer,power
excavator etc.
4)AC - a)Followed material unloading
checklist
b)Competent supervision provided
c)Skilled workers deployed
5)PPE
a)Mandatory PPE's provided to all
3 3 9
Page 3 of 5
STEP
NO.
DESCRIPTION OF
TASK STEP
HAZARD
CONSEQUENCES
PEOPLE,
ENVIRONMENT,
ASSETS,
REPUTATION
CONTROLS
PREVENT, DETECT,
CONTROL, MITIGATE (Existing Controlsusing
hierarchy of controls)
1.EH 2.ST 3.EC 4.AC 5.PE
BASELINERISK
ADDITIONAL CONTROL
MEASURES / ACTIONS
RESP.
PARTY
RESIDUAL RISK
S P R S P R
3. shifting 1)Improper lacing 1)Fall 1)ET - NA
2)ST - NA
3)EC - a)Materialsare properly loaded
consideringits weight, dimension,
capacity of the carriers,Centre of gravity,
clearancerequired for safety etc.
4)AC - a)Followed material unloading
checklist
b)Competent supervision provided
c)Skilled workers deployed
5)PPE
a)Mandatory PPE's provided to all
3 3 9 Horseplay with
Machines and JCB
strictly prohibited.
Without Induction
and PPE driver
should not be
allowed in the
construction Area
work.
4. unloading 1)Improper unloading of
materials from vehicle
1)Fall 1)ET - NA
2)ST - NA
3)EC - a)Materialsare properly loaded
consideringits weight, dimension,
capacity of the carriers,Centre of gravity,
clearancerequired for safety etc.
4)AC - a)Followed material unloading
checklist
b)Competent supervision provided
c)Skilled workers deployed
5)PPE
a)Mandatory PPE's provided to all
3 3 9
NOTE: Legend :- R = Routine , NR = Non Routine, N = Normal, Ab = Abnormal, LR = Legal & Other Requirement, Em = Emergency, I = Other Interested Party, UR = Unacceptable Risk,
Page 4 of 5
RISK ASSESSMENT MATRIX
PROBABILITY
1-
IMPROBABLE
2-
REMOTE
3-
OCCASIONAL
4-
PROBABLE
5-
FREQUENT
SEVERITY People Asset Environment Reputation
Has occurred
world wide but
not in MDL
Has
occurred
in MDL
Has occurred
In this Project
Has happened
several times
each year in
this project
Has happened
several times per
year in the same
operation/location
5
CATASTROPHIC
Multiple
fatalities
Extensive
Damage
Massive Effect
International
Impact
High
4
SEVERE
Single fatality or
permanent.
Disability
Major
Damage
Major Effect
National
Impact
3
CRITICAL
Minor Injury or
health effects
Local
Damage
Localised Effect
Considerable
Impact
Medium
2
MARGINAL
Minor Injury or
health effects
Minor
Damage
Minor Effect Minor Impact
1
NEGLIGIBLE
Slight injury or
health effects
Slight
Damage
Slight effect Slight Impact Low
Page 5 of 5
LEGEND: S: Severity, P: Probability, R: Risk – From MDL Risk Assessment Matrix
Severity: 1-Negligible , 2-Marginal, 3-Critical,4-Sever, 5- Catastrophic
Probability: 1-Improbable , 2-Remote , 3-Occasional , 4-Probable , 5-Frequent
Risk Rating:High (15-25) Medium(5-12) Low (1-4)
Hierarchy of Control:EH - Eliminate the hazard, ST - Substitute, EC - Engineering control, AC - Administrative control, PPE - Personal Protective equipment

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26. Mechanical Handling.docx

  • 1. Page 1 of 5 HAZARD IDENITIFCATION AND RISK ASSESSMENT Doc. Format No. : EHS/NIKAYA/001 LODHA TOWER 3 & 4 Doc Rev No:Rev. No. 001 TASK DESCRIPTION : - MACHANICALHANDLING PROJECT : LODHA NIBM PUNE HIRA TEAM MEMBERS:- CM Team: Kailash Bhanganagare,MilindTank, YogeshVadar Contractor team: ShakirAlam,PrashantBishwas,HemSagarSabar, ShivaVerma,AjayKumar EHS Team: Bilal Shaikh,Santosh Nikam Legal Requirement: BOCW – Maharashtra Rules - 2007 Part II – Safety & Health Chapter – XI, Lifting Appliancesand Gear,Rule No: 89. Yogesh Vadar,Milind Tank,Vishnu Jadhav Santosh Nikam, Bilal Shaikh Kailash B Prepared By (CM Team) Reviewed & Acknowledged By (EHS Team) Approved By ( Project Head) STEP NO. DESCRIPTION OF TASK STEP HAZARD CONSEQUENCES PEOPLE, ENVIRONMENT, ASSETS, REPUTATION CONTROLS PREVENT, DETECT, CONTROL, MITIGATE (Existing Controlsusing hierarchy of controls) 1.EH 2.ST 3.EC 4.AC 5.PE BASELINERISK ADDITIONAL CONTROL MEASURES / ACTIONS RESP. PARTY RESIDUAL RISK S P R S P R
  • 2. Page 2 of 5 STEP NO. DESCRIPTION OF TASK STEP HAZARD CONSEQUENCES PEOPLE, ENVIRONMENT, ASSETS, REPUTATION CONTROLS PREVENT, DETECT, CONTROL, MITIGATE (Existing Controlsusing hierarchy of controls) 1.EH 2.ST 3.EC 4.AC 5.PE BASELINERISK ADDITIONAL CONTROL MEASURES / ACTIONS RESP. PARTY RESIDUAL RISK S P R S P R 1. Parking of Vehicle 1)Vehicle on uneven, soft ground 2)Parking on slope withoutstopper 3)Traffic density 1)Hit to person 2)Vehicle topple 1)ET - NA 2)ST – NA 3)EC -a)Firmlevel area selected for unloading b)Stoppers blocks provided in front and back diagonally opposite c)Parking brake in use d)Loading place selected at less traffic point. 4)AC - a)Followed material unloading checklist b)Competent supervision provided c)Skilled workers deployed 5)PPE a)Mandatory PPE's provided to all 3 3 9 PTW system should be maintained. Unauthorised entry should be prohibited by keeping Security staff. Entry and exit gate pass system should be maintained. All workers induction training should be ensured. Authorised person signature should be ensure by security before entryand exit of material. Material Entry and Exit time should be ensure between 9.00 am to 6.00 pm only. Driver license, Vehicle Documents, Form 11 should be check and ensured. Site Execution Team 2 2 4 2. loading of materials 1)Projected materials 1)Hit to person 1) ET - NA 2)ST – NA 3)EC - a)Particularmaterial arebeing transported by the allotted vehicleonly (i.e. small precastmaterial by dumper, trolley etc. not by trailer,power excavator etc. 4)AC - a)Followed material unloading checklist b)Competent supervision provided c)Skilled workers deployed 5)PPE a)Mandatory PPE's provided to all 3 3 9
  • 3. Page 3 of 5 STEP NO. DESCRIPTION OF TASK STEP HAZARD CONSEQUENCES PEOPLE, ENVIRONMENT, ASSETS, REPUTATION CONTROLS PREVENT, DETECT, CONTROL, MITIGATE (Existing Controlsusing hierarchy of controls) 1.EH 2.ST 3.EC 4.AC 5.PE BASELINERISK ADDITIONAL CONTROL MEASURES / ACTIONS RESP. PARTY RESIDUAL RISK S P R S P R 3. shifting 1)Improper lacing 1)Fall 1)ET - NA 2)ST - NA 3)EC - a)Materialsare properly loaded consideringits weight, dimension, capacity of the carriers,Centre of gravity, clearancerequired for safety etc. 4)AC - a)Followed material unloading checklist b)Competent supervision provided c)Skilled workers deployed 5)PPE a)Mandatory PPE's provided to all 3 3 9 Horseplay with Machines and JCB strictly prohibited. Without Induction and PPE driver should not be allowed in the construction Area work. 4. unloading 1)Improper unloading of materials from vehicle 1)Fall 1)ET - NA 2)ST - NA 3)EC - a)Materialsare properly loaded consideringits weight, dimension, capacity of the carriers,Centre of gravity, clearancerequired for safety etc. 4)AC - a)Followed material unloading checklist b)Competent supervision provided c)Skilled workers deployed 5)PPE a)Mandatory PPE's provided to all 3 3 9 NOTE: Legend :- R = Routine , NR = Non Routine, N = Normal, Ab = Abnormal, LR = Legal & Other Requirement, Em = Emergency, I = Other Interested Party, UR = Unacceptable Risk,
  • 4. Page 4 of 5 RISK ASSESSMENT MATRIX PROBABILITY 1- IMPROBABLE 2- REMOTE 3- OCCASIONAL 4- PROBABLE 5- FREQUENT SEVERITY People Asset Environment Reputation Has occurred world wide but not in MDL Has occurred in MDL Has occurred In this Project Has happened several times each year in this project Has happened several times per year in the same operation/location 5 CATASTROPHIC Multiple fatalities Extensive Damage Massive Effect International Impact High 4 SEVERE Single fatality or permanent. Disability Major Damage Major Effect National Impact 3 CRITICAL Minor Injury or health effects Local Damage Localised Effect Considerable Impact Medium 2 MARGINAL Minor Injury or health effects Minor Damage Minor Effect Minor Impact 1 NEGLIGIBLE Slight injury or health effects Slight Damage Slight effect Slight Impact Low
  • 5. Page 5 of 5 LEGEND: S: Severity, P: Probability, R: Risk – From MDL Risk Assessment Matrix Severity: 1-Negligible , 2-Marginal, 3-Critical,4-Sever, 5- Catastrophic Probability: 1-Improbable , 2-Remote , 3-Occasional , 4-Probable , 5-Frequent Risk Rating:High (15-25) Medium(5-12) Low (1-4) Hierarchy of Control:EH - Eliminate the hazard, ST - Substitute, EC - Engineering control, AC - Administrative control, PPE - Personal Protective equipment