This summary provides the essential information from the curriculum vitae in 3 sentences:
Ian Jones is a 54-year-old British national with over 30 years of experience in quality engineering roles, most recently as a Quality Engineer for Roxel Rocket Motors ensuring compliance on missile propellant manufacturing processes. He holds a HNC in Mechanical and Production Engineering and has extensive experience implementing and auditing quality systems to standards like ISO 9001, TS 16949, and AS9100. His skills include supplier development, process auditing, problem solving, and quality system implementation and certification.
An experienced Engineering Manager with more than 12 years in the Offshore/Onshore renewable Energy, Oil and Gas industry, adhoc vendor inspection, HSE, Pre-shipment Inspection. Also, Abraham has experience as a Third-Party Inspection Subsea Manager, QHSE and QA/QC Inspectors for Onshore & Offshore Projects and has handled, Solar sales Projects, Subsea Inspection Repair Maintenance (IRM) Projects for clients in Norway and abroad. He excels in timely submission of quality reports while ensuring that safety and quality of equipment are in accordance with client’s specifications, using competent hands, up-to-date test equipment, approved test procedures, ensuring correct markings, and that MCCR and MRBs are up to date and correct.
2015 – Present INSPECTION COORDINATOR, FLUOR UK
• Fundamentally responsible for overseeing the Tengichevroil SGE / SGR project, monitored inspectors, critically analysed inspection and test plans and reviewed inspection reports.
• Instrumentally accountable for distributing inspection reports among the team, ensured that all certificates and records of inspection were accurate and up to date
• Spearheaded an efficient reporting system, authorised time and expenses sheets, liaised and negotiated with clients, suppliers and internal departments to achieve set results without compromising standards
• Managed key projects from inception to completion in accordance with ROK directives, enforced and adhered to health and safety requirements at all times to ensure the safety of self and others
• Conducted PIM at suppliers to finalise ITP’s.
• Conduct workshop surveys and report findings.
• Conduct inspection visits to many problematic suppliers to ensure equipment is delivered to site in full compliance with approved project requirements.
• Conducted spot checks at suppliers to ensure that inspectors are carrying out their duties in compliance with ITP requirements.
An experienced Engineering Manager with more than 12 years in the Offshore/Onshore renewable Energy, Oil and Gas industry, adhoc vendor inspection, HSE, Pre-shipment Inspection. Also, Abraham has experience as a Third-Party Inspection Subsea Manager, QHSE and QA/QC Inspectors for Onshore & Offshore Projects and has handled, Solar sales Projects, Subsea Inspection Repair Maintenance (IRM) Projects for clients in Norway and abroad. He excels in timely submission of quality reports while ensuring that safety and quality of equipment are in accordance with client’s specifications, using competent hands, up-to-date test equipment, approved test procedures, ensuring correct markings, and that MCCR and MRBs are up to date and correct.
2015 – Present INSPECTION COORDINATOR, FLUOR UK
• Fundamentally responsible for overseeing the Tengichevroil SGE / SGR project, monitored inspectors, critically analysed inspection and test plans and reviewed inspection reports.
• Instrumentally accountable for distributing inspection reports among the team, ensured that all certificates and records of inspection were accurate and up to date
• Spearheaded an efficient reporting system, authorised time and expenses sheets, liaised and negotiated with clients, suppliers and internal departments to achieve set results without compromising standards
• Managed key projects from inception to completion in accordance with ROK directives, enforced and adhered to health and safety requirements at all times to ensure the safety of self and others
• Conducted PIM at suppliers to finalise ITP’s.
• Conduct workshop surveys and report findings.
• Conduct inspection visits to many problematic suppliers to ensure equipment is delivered to site in full compliance with approved project requirements.
• Conducted spot checks at suppliers to ensure that inspectors are carrying out their duties in compliance with ITP requirements.
As a Mechanical Engineer in the Oil and Gas Industry, would like to continue to expose to the challenges and latest Technology in this industry and make the best use my education, acquired skills and experience for personal and Organization growth.
1. CURRICULUM VITAE
NAME: Ian David Jones
DATE OF BIRTH: 31.01.62
AGE: 54
NATIONALITY: British
MARITAL STATUS: Single-Homeowner
SECURITY CLEARANCE Nuclear Security Clearance currently valid until 2024 & transferable
PRIVATE ADDRESS: 3, Seafield Close,
Kingswinford,
West Midlands,
DY6 8JJ.
U.K.
TELEPHONE-HOME: 01384 298219
TELEPHONE-MOBILE: 07801 226277
E-Mail scidjeclass11@gmail.com
LANGUAGES SPOKEN: Basic German
LIMITED COMPANY STATUS Operating as IDJ Quality Systems Limited
VAT Registered
FURTHER EDUCATION
1980 - 1994 HNC Mechanical and Production Engineering
City & Guilds BS 743 Parts 1&2 Quality Engineering
IQA Management part A3
BTEC Basic Accounting
BSI Lead Assessors Examination -Pass
Health & Safety Management -Pass
COMPUTER LITERACY Microsoft Excel
Microsoft Word
Visio
COURSES ATTENDED Ford Q101 SPC
Supervisory Management
Management Assertiveness
HOBBIES Travel
Gym
2. EMPLOYMENT HISTORY
August 2016 – Present Roxel Rocket Motors
Quality Engineer (Security Cleared contract)
Responsibilities
Business Management System & Process Audits for missile propellant manufacture. Develop
Process Audit questionnaire & scoring system (based on VDA 6). Identify shop floor noncompliant practices
& advise on permanent corrective actions. Train internal Process Auditors for Business Management System
& Process Audits. Implement best practice solutions for propellant manufacture, which includes decanted
identification & traceability, consumable shelf life, maintenance activities, in-process inspection & testing,
process documentation & document control.
February 2016 – August 2016 Cavendish Nuclear
Quality Engineer (Security Cleared contract)
Responsibilities
Managing the supply base for the manufacture of nuclear class / grade 1, 2 & 3 prototype & production
components. Assist suppliers in generating Manufacturing Inspection Test Plans (MITP’s). Advise sub-
contract sources on nuclear class 1 to 3 requirements .Inspection & Quality Assurance documentation.
Advise on Life Time Quality Record (LTQR) document pack evolution & completion. Release of components
to AWE site. Witness independent testing, cast transfers, raising NCR’s in the supply base.
October 2015 – January 2016 Cavendish Nuclear/ Babcock Marine Technology (Rosyth)
Quality Engineer (Security Cleared contract)
Responsibilities
Assist Project Quality Manager for generating, advising & delivering project quality LTQR submissions to
Sellafield, ICG/Bureau Veritas for the Pile Fuel Cladding Silo (PFCS) project. This is a joint venture between
Babcock & Bechtel. Overall responsibilities include:- Inspection & test Plan (ITP) creation, advice &
approval, supplier development, witnessing & QC/QC component verification / component release. Project
internal audits, raw material certification verification, Sellafield ICG liaison, Babcock LTQR review prior to
Sellafield ICG submission.
December 2012 – September 2015 Babcock Nuclear Services (now trading as Cavendish Nuclear)
Quality Engineer (Security Cleared contract)
Responsibilities
Direct Cavendish Nuclear interface with Atomic Weapons Establishment (AWE) supplier management.
Managing the supply base for the manufacture of nuclear class / grade 1, 2 & 3 prototype & production
components. Assist suppliers in generating Manufacturing Inspection Test Plans (MITP’s). Advise sub-
contract sources on nuclear class 1 to 3 requirement..Inspection & Quality Assurance documentation. Advise
on Life Time Quality Record (LTQR) document packs. Release of components to AWE site. Witness
independent testing, cast transfers, raising NCR’s in the supply base.
April 12 – December 12 Rolls-Royce Nuclear Submarines
Quality Specialist (Security Cleared contract)
Responsibilities
Generate, implement and project manage the introduction of Control Plans for the manufacture of Uranium
enriched fuel rods from raw material stage to reactor core assembly for Nuclear Submarines. Advise on
Technical Instruction & procedure content , introduce Inspection stamp verification system, gauge R&R
3. studies, Quality system upgrade to implement automotive Quality Tools, train shop floor personnel in the
use of Control Plans. Identify any opportunities for opportunity for the manufacturing environment.
December 11 – April 12 Supplier Project Quality Engineer Chamberlin & Hill (Borg Warner)
Responsibilities
Project manage machining of raw castings for turbo charger housings. Project manage machine & gauge
manufacturers, installation & commissioning of machines & gauges at supply source. Generate & maintain
project timing plan, advise on APQP submission, generate PPAP submission timing plan. Advise supplier in
the generation of PPAP documentation & subsequent PPAP submissions. Prepare in-process inspection &
Work Instruction documentation, Control Plans, packaging specifications, training plans, capacity analysis,
gauge R & R’s & establishing special characteristics.
July 11 – December 11 Continental
Supplier Quality Engineer (Contract) Extended October 2011
Responsibilities
Implementation of TS 16949 compliant shop floor inspection & process controls for fuel system plastic
injection mouldings. Establish visual, border and dimensional samples for Operators, Inspectors & Final
Auditors. Ensure compliance to Control Plan, advise on measurement techniques. Supervise tooling transfer,
tooling sample data & historical 8D Problem Solving information to ensure smooth movement of tooling from
existing supplier to new supply sources.
February 11 – July 11 MIRA
Project Quality Manager (Security Cleared contract)
Responsibilities
Implementation of DEF STAN 05-75 Configuration Management (traceability & serialization management) for
Project “P” military vehicles. Implement vehicle manufacturing techniques & systems for improved military
vehicle build quality & efficiency. Create processes, procedures and work instructions from design to vehicle
assembly. Create autonomous project Quality Manual for MoD audit purposes. Introduce & facilitate
(interfacing with MoD) 8D problem solving, Product Change Request process, implement DEF-STAN 05-99
Government Furnished Equipment (GFE) procedures & interface with suppliers of customer owned
components. Implement DRACAS (Data Recording And Corrective Action System. Introduction of Supplier
development processes & 8D problem resolution.
December 10 – January 11 Cummins Turbo Technologies
SQA Engineer (New Product Introduction) (contract)
Responsibilities
Coordinate & provide advice on APQP timing plans and submissions for new product introduction (NPI),
improve standard for supplier PPAP and sub-supplier PPAP submissions. Implement enhanced 8D problem
solving system for new & existing suppliers. Resolve supplier concerns for prototype components.
September 10 – November 10 Ricardo
SQA Engineer Mclaren engine launch (contract)
Responsibilities
Support supply base in UK, Italy, France & The Netherlands for Mclaren engine launch. Provide advice for
PPAP submissions from first and second tier suppliers prior to SOP. Support 8D submissions and problem
resolution, advise on containment actions and Quality System improvements to support PPAP activity &
submission.
April 10 – September 10 Vestas Wind Systems
PPAP Engineer / Supplier Development (contract)
Responsibilities
Co-ordination of PPAP submissions for 4 foundries & 15 components in Sweden, Norway & Germany.
4. Conduct supplier assessments & subsequent supplier development. Conduct quality system gap analysis
against existing supplier quality systems and TS16949 requirements. Advise supply base on gap analysis
corrective action plans based on gap analysis results.
July 09 – April 10 Babcock Marine
Quality Improvement Engineer (Security Cleared contract)
Responsibilities
Quality Improvement Engineer for Jackal & Coyote military vehicles, preparation for Zephyr new vehicle
introduction (Snatch Landrover replacement). Implement vehicle manufacturing techniques & systems for
military vehicle manufacture. Conduct supplier assessments, resolve shop floor assembly concerns, liaise
with supply base, refurbish torque calibration system, introduction of 8D problem solving tool, resolve paint
issues, advise on facilities equipment for vehicle assembly, upgrade & align existing quality system to TS
16949 requirements, improve nonconforming product system.
Responsibilities
April 09 – June 09 Jaguar / Landrover Vehicles (contract)
STA Engineer
Responsibilities
Programme STA role at Landrover Solihull, covering programme approval of new model launch electrical
commodities. Plant 8D and AIMS resolution. Programme management of new part introduction and phased
PPAP approval.
May 07 – April 09 Jaguar / Landrover Vehicles (contract)
STA Engineer
Responsibilities
Manage 1st tier powertrain and chassis component supply base for UK, Sweden, Poland & Germany. Liaise
with OEM, resolve manufacturing issues using 8D problem solving method. Conduct supplier assessments,
supplier development, assist supplier in APQP, phased PPAP process & ensure all components are PPAP
compliant. Advise & assist suppliers in quality system improvements. Advise on containment & traceability
methods, sign-off successful 8D resolution. Components covered include fuel tanks, high pressure fuel lines,
knuckles, breather hoses, pedals, gear selectors, engine bearings, differentials, air-boxes and filters.
June 06 - May 07 Ford Motor Company (contract)
STA Engineer (based in Serbia, Italy, Germany & Slovenia)
Responsibilities
Co-ordination of facilities, plant & equipment for 5 machining lines. Prepare Serbian & Slovenian foundries
for receipt of machining, dimensional, NDT, balancing & painting equipment for solid & ventilated brake disc
manufacture. Civil engineering timing plan ( floors, roofing, cladding, walls, utilities - air, gas, electricity,
extraction). Provide technical assistance to suppliers of equipment in Germany & Italy -vertical lathes,
drilling, balancing, NDT, dimensional & painting. Installation & commissioning of equipment. Support
equipment manufacturers in meeting timing plan deadlines. Oversee equipment sub-suppliers. Manage
CCAR document defining all quality system improvements required for run@rate & volume production (TS
16949 requirements). Advise supplier on CCAR resolution & quality system improvements. Report to Ford
Cologne on CCAR progress & concern resolution. Prepare supplier for transfer of Jaguar fuel tank
production - pressings, welding, leak testing & sample preparation ready for PPAP submission.
Nov 05 - June 06 Ogihara Europe Limited (contract)
SQA Development Engineer
Responsibilities
Assist in setting up the SQA Department to control all externally sourced pressings, sub-assemblies
(previously produced in-house) & raw materials. Develop supplier assessment audit questionnaire & rating
system in accordance with TS 16949, conduct supplier assessments for new sources of supply. Develop
supplier quality assurance manual & tooling transfer process in conjunction with the purchasing function.
Implement supplier concern & 8D problem solving process. Ensure suppliers provide PPAP submissions,
also technically assist suppliers with level 3 PPAP submissions, audit corrective actions & 8D resolution.
5. Develop processes for Quality & Logistics related concerns & re-sourcing of Ogihara Europe Limited owned
tooling.
Aug 05 - Nov 05 Hampson Aerospace Machining (contract)
Senior Quality Engineer
Responsibilities
Undertake AS9100 (aerospace quality system standard) gap analysis against existing quality system.
Identify major systemic issues & propose corrective action improvements for existing quality system
registration. Resolve major & minor non conformances for the chemical processing initial assessment for
NADCAP approval (SAE Aerospace Standard AS7003). Interface with SNECMA for System Quality
Assurance Plan submission & approval. Liaise with Rolls-Royce (Derby) supplier development personnel for
quality system improvements & NADCAP approval progress. Prepare NDT operations for NADCAP
November scheduled audit. Major customers:- Rolls-Royce, SNECMA & MTU
Jun 05 - Aug 05 Marshall Specialist Vehicles (contract)
Project Quality Engineer
Responsibilities
Interpretation of MOD DEF Standards to identify design input criteria for replacement Ministry of Defence
military support vehicle. Establish project gateway criteria from supplier assessment to prototype validation.
Supplier assessments carried out against TS 16949 criteria.
Jan 05 - Jun 05 GKN Autostructures (contract)
SQA Engineer
Responsibilities
Supplier technical assistance for PPAP submissions, investigation of shop floor rejections for bought -out
components, organise containments via 3rd party inspection agencies, resolve technical problems with
suppliers & ensure continuity of supply, advise suppliers (UK & Europe) in completing problem solving
documentation (8D principal), conduct system, site surveys & process audits in accordance to TS 16949,
conduct control plan audits, witness tooling trials for prototype & volume production establishing capability &
conformance, assist in developing & documenting supplier process parameters & advising on inspection
techniques, frequencies & equipment.
Aug 04 - Dec 04 Omron automotive electronics (contract)
Quality Systems Engineer - TS 16949 implementation
Responsibilities
Conversion of QS 9000 to TS 16949. Undertake Initial gap analysis & then Implement product design &
development processes from product concept to product validation & completed product. Improve the
following quality system elements:- product / process monitoring & measurement, nonconforming product &
rework data, product & process change control, predictive & preventive maintenance, product traceability,
laboratory test procedures (in accordance with IOS 17025), document control system identification &
structure, purchasing & supplier evaluation, control plans & special characteristics, measuring equipment
intervals. TS 16949 registration anticipated March 2005. NOTE. Omron was not previously product design
responsible.
Dec 03 - Aug 04 Jonathan Lee (contract)
Supplier Development Engineer
Responsibilities
Acting on behalf of General Motors / Fiat / Saab in an SQA role to stabilise & improve processes at
automotive first tier suppliers to ensure product conformity & continuity of supply. Responsible for PPAP
submissions, control plans, capability studies, MSA, process & system audits. Develop robust & user-friendly
quality systems that enhance the effectiveness of the quality system & product range. This role involves
hands-on experience with the product & quality system infrastructure. An in-depth knowledge of TS 16949
was necessary in this role, which included undertaking ISO 9001 / QS 9000 & TS 16949 gap analysis &
6. implementation program's at 1st tier suppliers to General Motors in Austria & Sweden. Conversant with GM
"Drill Deep & Wide" problem solving process.
Sep 03 - Dec 03 Commercial Insurance & Pension Brokers
ISO 9000 2000 Advisor (Part-Time)
Responsibilities
Upgrade & refurbish the company’s existing ISO 9002 Quality System to the ISO 9000 2000 year
specification for year end 2003. ISO 9001 2000 registration achieved December 2003
Jan 02 - Sep 03 Rolls-Royce & Bentley Motor Cars, Crewe (contract)
TS 16949 System Advisor - Business Process Development
Responsibilities
Auditing the company’s existing ISO 9001 Quality Management System against the requirements of the new
automotive standard TS 16949. Conduct gap analysis & present findings to senior management. Implement
all manufacturing & customer requirement elements of TS 16949. These elements include Special
Characteristics, Control Plans (prototype & volume), process controls, calibration & shop floor documentation
- including Control of Documents system. Prepare all functions in the company for initial TS 16949
registration to be carried out by TUV. Implementation also includes all product & process design related
elements of TS 16949 - Design inputs to design validation. Produce & present training/awareness material
to all functions. All corrective actions & subsequent implementation to meet company wide project plan.
Note. TS 16949 registration achieved September 2003
Sep 00 - Dec 01 Rolls-Royce & Bentley Motor Cars, Crewe (contract)
ISO 9001Quality Systems Advisor Design & Engineering
Responsibilities
This position involves the application of ISO 9001Quality Management Systems from product concept to
product validation stage in preparation for volume manufacture.
Advise on all aspects of ISO 9001. Refurbish and rationalise Quality System. Align ISO 9001 to product
emergence process (BPEP). Produce and advise on procedure / task instruction generation for new model /
product projects (new medium size Bentley) and product emergence. Implement Internal audit system,
produce training material, process mapping and train Quality Systems Advisors. Carry out procedure and
working process content analysis and initiate continuous improvement. Advise on generation of "electronic"
Quality Systems manual. Liaise with Corporate Quality / Accreditation bodies and organize preparations for
external assessments.
Aug 00 - Sep 00 Macworth Tools Limited
Consultant
Responsibilities
Preparation of procedures, work instructions and Internal Audit programme for ISO 9002 assessment. This
company manufactures bespoke progression and press tools. Processes include CATIA and CNC
machining. Software control was a fundamental element in certification. ISO 9001 2000 registration
achieved September 2003
Note. BSI recommendation for this role.
Jun 98 - Aug 00 Landrover Vehicles
Plant Manager ISO 9001 Systems
Responsibilities
Advise, implement and rationalise ISO 9001 Quality Management Systems plant wide for Body In White,
Paint, Vehicle Assembly, Logistics and Manufacturing Engineering. Implementation of internal quality audit
programme and audit scoring system. Introduce scrap reduction measures. Align quality system infra-
structure with BMW - Dingolfing. Co-ordinate continuous improvement programmes. Resolution of supplier
major non-compliances. Represent Landrover Vehicles at Rover
Group and liaise with external accreditation bodies.
7. Jul 96 - Jun 98 Rover Group Powertrain (contract)
BS EN ISO 9001 Quality Systems Advisor
Responsibilities
To refurbish and rationalise the ISO 9001 management system which contains 240 Quality Assurance
manuals on 3 sites for 8000 employees (Rover Landrover MG). Represent Power Train at Rover Group.
Develop audit programme and train Audit Department, produce and facilitate Quality System training
material, advise on all aspects of ISO 9001, produce and implement procedures, reduce documentation,
resolve major non-compliances, liaise with BMW manufacturing plants to develop Process Review systems,
and associated documentation (BMW South Africa, U.S.A, Austria and Germany). A ‘hands on’ involvement
plays a significant contribution in this role
Jun 96 - Dec 96 C.S.S. Shearing Ltd
Consultant
Responsibilities
Implement and register C.S.S. Shearing Ltd to ISO 9002. This company specialises in precision sheared
blanks. ISO 9002 registration achieved December 96, Accreditation body BSI.
Mar 96 - Jun 96 Inalfa U.K. Ltd (contract)
Quality Management Systems Advisor
Responsibilities
To implement a quality system compatible to the requirements of Renault, Rover and ISO 9001.Inalfa is a
major supplier to the automotive industry. ISO 9001 registered May 96, Accreditation body BSI
Jan 95 - Mar 96 Air Tube Conveyors (division of Metsec plc)
Works Director
Responsibilities
36 employees
Oversee purchasing and price negotiations.
Stores
ISO 9001 Implementation
Investors in People
Health & Safety
Manufacture
Implement MRP system
Implement flexi-time clocking system.
Reduce employee absenteeism.
Premises maintenance
Recruitment
Mar 94 - Dec 94 Metsec Industries (U.S.A.)
Group Quality Control Manager
Responsibilities
To implement ISO 9001 for the design, manufacture, installation and servicing of pneumatic tube systems for
two sites in California and North Carolina. Experience includes liaison with the underwriters laboratory (UL).
Jan 89- Mar 94 Metsec plc
Group Quality Control Manager
Responsibilities
To implement, maintain, and upgrade ISO 9000 quality management systems for 11 UK based divisions 2
German, 2 U.S.A. and 1 Australian division. During this period six companies were awarded ISO 9002
registration and one ISO 9001 registration. The ISO 9001 registration was for design, manufacture and
installation of the ‘Fast Track’ construction method for commercial and
residential buildings. This construction method was also awarded Wimpey Laboratories (WIMLAS)
certification. The role also included:-
Liaison with BSI, WIMLAS (construction) and MOD for routine surveillance visits
Total quality management training
Recruitment of personnel
Preparation of control plans for specific contracts
Training of quality control personnel for statistical techniques
Training personnel in the use of measuring equipment (including calibration)
8. Audit training
Customer and supplier liaison
Oct 87- Feb 89 Metal Sections (division of Metsec plc)
Quality Control Manager
Responsibilities
To implement a quality control system compatible to ISO 9002 for the Custom Roll Forming division of Metal
Sections. Processes include the ERW welding process. Profiles include symmetrical / non-symmetrical
welded profiles, and profiles of a light and heavy duty nature. Other processes included presswork and
welded assemblies. Hands on experience with a variety of measuring equipment was necessary in this role
along with a good understanding of subjective standards .ISO 9002 approval was achieved in June 1988.