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Special Fastener Solutions

INTERACTIVE CONTENTS:

1	 Introduction
2 Materials
3	 Petro-Chemical	Fasteners
4	 Products
5	 	 hread	Forms	and	
   T
   Ancillary	Processes
6	 Manufacturing	&	Quality	
7	 Experience	&	Markets
8	 Contact	us
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PAGE 1 I Introduction



HYDROBOLT SPECIALISES IN:
   MANUFACTURING OF FULLY TRACEABLE,
   HIGH INTEGRITY SPECIAL FASTENERS AND
   MACHINED COMPONENTS.
   MANUFACTURING, STOCKING AND DISTRIBUTION
   OF PETRO-CHEMICAL GRADE STUDBOLT
   ASSEMBLIES AND FASTENERS.

                                                                                         Key	Strengths
                                                                                           Quality
                        Hydrobolt	has	established	       Our	global	multi-lingual	sales	
                                                                                           Deliveries
                        itself	as	a	market	leader,	      force	is	structured	such	that	
                                                                                           Flexibility
                        exporting	its	products	          there	is	always	a	Hydrobolt	
                                                                                           International Experience
                        worldwide.	The	company	is	       sales	person	local	to	you	
Key Strengths:                                                                             Vast stocks
                        customer	orientated,	focusing	   who	is	able	to	help.
l	 Quality              on	what	customers	require	in	
l	 	 n-time
                        terms	of	quality,	deliveries,	   Our	vast	stocks	of	fully	
   O
                        service	and	competitiveness.     certified	and	traceable	raw	
   deliveries                                            material,	semi-finished	and	
l	 Flexibility          All	product	is	supplied	from	    finished	goods	help	reduce	
l	 	 nternational
                        head	quarters	in	the	UK	         lead	times	and	enable	
   I
                        where	our	comprehensive	         Hydrobolt	to	react	quickly	to	
   experience           workshop	and	extensive	          customer	requirements.
l	 Stock levels         stocks	are	situated.	
l	 	 reakdown
   B
   delivery service
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PAGE 2 I Materials




                     MATERIALS

                      EXOTIC ALLOYS                  •	Hastelloy	C22/C276	                •	Inconel	600/625/718/800/925
                                                     •	Monel	400/K500	                    •	Titanium	grade	2,	5
                                                     •	Nitronic	50/60	                    •	660A,	B,	D

                      DUPLEX & SUPER DUPLEX          •	32760	(Zeron	100)	SA,	FG,	FLT	     •	31803	(1.4462)
                                                     •	32750	                             •	32550	(Ferralium)
                                                     •	31254	(254SMO)

                      HEAT RESISTING GRADES          •	Durehete	950,	1055	                •	X22CrMoV12.1	(1.4923)
                                                     •	21CrMoV5.7	                        •	X19CrMoVNbN11.1	(1.4913)
                                                     •	Jethete	X19	                       •	B16
                                                     •	Esshete	1250	                      •	1.7729
                                                     •	Nimonic	80A/90

                      STAINLESS STEELS               •	304	                               •	347
                                                     •	310	                               •	410
                                                     •	316	                               •	420
                                                     •	317	                               •	431
                                                     •	321	                               •	904L	(Uranus	B6)

                      PRECIPITATION HARDENED         •	17/4ph	(630)	                      •	FV520B
                      STAINLESS STEELS

                      CARBON & ALLOY STEELS          •	Mild	steel	                        •	817M40	(EN24)
                                                     •	080M40	(EN8)	                      •	826M40	(EN26)
                                                     •	605M36	(EN16)	                     •	AISI	4140
                                                     •	709M40	(EN19)	                     •	AISI	4340

                      NON-FERROUS                    •	Hiduron	                           •	Phosphor	bronze
                                                     •	Marinel	                           •	Manganese	bronze
                                                     •	Cupro	nickel	70/30	&	90/10	        •	Aluminium	bronze
                                                     •	Silicon	aluminium	bronze	          •	Copper
                                                     •	Aluminium	                         •	C63000
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PAGE 3 I Petro-Chemical Fasteners




                                    PETRO-CHEMICAL FASTENERS

                                     BOLT GRADES         ASTM A193/A320	           •	L43
                                                         •	B6	                     •	B8	class	1	&	2
                                                         •	B7	                     •	B8M	class	1	&	2
                                                         •	B7M	                    •	B8T	class	1	&	2
                                                         •	L7	                     •	B8C
                                                         •	L7M	                    •	B8R
                                                         •	B16	                    •	B8S

                                     NUT GRADES          ASTM A194	                •	8
                                                         •	2H	                     •	8A
                                                         •	2HM	                    •	8C
                                                         •	4	                      •	8M
                                                         •	6	                      •	8MA
                                                         •	7	                      •	8T
                                                         •	7M

                                     BOLT & NUT GRADES   ASTM A453, A286	          ASTM A182, A276, A479
                                                         •	660A	                   •	31803
                                                         •	660B	                   •	32760	SA,	FG,	FLT
                                                         •	660D
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PAGE 4 I Products



SPECIAL FASTENERS TO SUIT
                               PRODUCT TYPES
CUSTOMERS’ REQUIREMENTS:
                               BOLTS AND SETSCREWS   Normal and heavy series
• TO DRAWINGS                                        ANSI	 B18.2.1		
                                                     DIN	 931	       933			
• IN UNUSUAL MATERIALS                               BS	   1083	     1768	      1769	     3692
• TO CUSTOMER SPECIFICATIONS                         ISO	 4014	      4017

• WITH UNUSUAL THREADS         SOCKET SCREWS         Socket capscrews 1936 & 1960 series, socket setscrews
• WITH ADDITIONAL TESTING                            ANSI	 B18.3
                                                     DIN	 912	        913	     	916	      6912
                                                            2470	     4168
PETRO-CHEMICAL FASTENERS                             BS	
                                                     ISO	 4762
AND STUDBOLT ASSEMBLIES
                                                     ANSI	 B16.5
FROM STOCK.                    STUDBOLTS
                                                     DIN	 975	        976
                                                     BS	   4882

                               NUTS                  Normal and heavy series
                                                     ANSI	 B18.2.2
                                                     DIN	 934			
                                                     BS	   1083	     1768							1769							3692
                                                     ISO	 4032

                               ENGINEER STUDS        DIN	    938	     939	      2510
                                                     BS	     2693

                               WASHERS               Flat	   Tab	     Spring	   Special	designs
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PAGE 5 I Thread Forms and Ancillary Processes




                                                THREAD FORMS

                                                 All fasteners can be supplied with the following thread forms:
                                                 Metric Course	      UNC	       BSW	         ACME
                                                 Metric fine	        UNF	       BSF
                                                 	        	          UN8
                                                 	        	          UNS




                                                ANCILLARY PROCESSES

                                                HEAT TREATMENT                Quenching	and	tempering	            Thru	Hardening	
                                                                              Normalising	                        Solution	Annealling	
                                                                              Nitriding	                          Precipitation	Hardening	
                                                                              Case	Hardening	

                                                COATINGS                      Zinc	                               Xylar/Xylan
                                                                              Zinc	Nickel	                        Molykote
                                                                              Hot	Dip	Galv	                       Sherardizing
                                                                              PTFE/Xylan/Teflon	                  Cadmium
                                                                              Phosphate
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PAGE 6 I Manufacturing and Quality



                                     MANUFACTURING & QUALITY
                                     Hydrobolt	has	an	extensive,	modern	in-house		
                                     manufacturing	facility.

                                     THE RANGE OF MACHINERY CONSISTS OF:
                                     l	   CNC	lathes                  l	   Semi-automatic	lathes
                                     l	   CNC	milling	machines        l	   Centreless	grinding
                                     l	   Hot	forges                  l	   Automatic	saws
                                     l	   Thread	rolling              l	   Tapping	machines
                                     l	   Capstans                    l	   Single	point	screw	
                                                                           	
                                                                           cutting	machine

                                     MANUFACTURING CAPACITY RANGES FROM:
                                     M1.6	(1/16”	dia)	to	M180	(7”	dia)	in	any	length.




                                     QUALITY ASSURANCE
                                     Hydrobolt	is	LRQA	approved	to	BS	EN	ISO9001:2000.		
                                     The	system	ensures	quality	control	is	maintained	throughout	
                                     all	stages	of	production.	Hydrobolt	prides	itself	on	quality	
                                     controls	that	ensure	products	are	fully	compliant	to	
                                     customer	requirements.

                                     CERTIFICATION                   ADDITIONAL TESTING:
                                     The	following	levels	of	        l	    MPI
                                                                           	
                                     certification	are	available:    l	    Dye	Pen
                                                                           	
                                     l	 Certificate	of	conformity    l	    UT
                                     l	 Certificates	to	
                                        	                            l	    PMI
                                        BS	EN	10204	2.1,	2.2,	3.1    l	    Mechanical
                                     l	 Independent	inspection	to	   l	    Impacts
                                     	 BS	EN	10204	3.2               l	    Chemical	analysis
                                     l	 Inspection	bodies	LRQA,	
                                        	
                                        ABS,	DNV,	BV
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PAGE 7 I Experience and Markets



                          EXPERIENCE AND MARKETS
                          Hydrobolt supplies products   Plant and equipment our
                          to industries demanding       products are used
                          safety and quality critical   in include:
                          products:
                                                        l	   Turbines
                                                             	
                          l	   Oil	&	Gas
                               	                        l	   Subsea	equipment
                                                             	
                          l	   Petro-chemical
                               	                        l	   Boilers
                                                             	
                          l	   Power	generation
                               	                        l	   Valves	and	Actuators
                                                             	
                          l	   Offshore
                               	                        l	   Pumps
                                                             	
                          l	   Nuclear
                               	                        l	   Wellheads
                                                             	
                          l	   Defence
                               	                        l	   Nuclear	reactors
                                                             	
                          l	   Heavy	engineering
                               	                        l	   Heat	exchangers
                                                             	
                          l	   Automotive	
                               	                        l	   Pipework	fabrications
                                                             	
                                                        l	   Offshore	cranes
                                                             	
                                                        l	   Racing	cars
                                                             	
                                                        l	   Bridges
                                                             	
                                                        l	   Pressure	vessels
                                                             	
                                                        l	   Filters
                                                             	
                                                        l	   Mining	equipment
                                                             	
                                                        l	   Diesel	engines
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HEAD OFFICE


HYDROBOLT LTD                     HYDROBOLT ASIA PACIFIC                 HYDROBOLT LATIN AMERICA
Global	Service	Centre,            Contact:	Ken	Chng                      Contact:	Bruno	Da	Ros
Monmore	Business	Park,            Cyberhub	North,                        Av.	Rio	Branco	89	–	26th	Floor,
Wolverhampton,                    54	Serangoon	North	Ave	4,              CEP	20040-004,
WV2	2EE                           #06-18	Singapore                       Rio	de	Janeiro,	RJ
United	Kingdom                    555854                                 Brazil

T:	+44	(0)	1902	878	000           T:	+	65	68765837                       T:	+55	(21)	2233	5214
F:	+44	(0)	1902	878	001           F:	+	65	68765937                       F:	+55	(21)	2516	5923
E:	sales@hydrobolt.co.uk          E:	ken.chng@hydrobolt.com.sg           E:	bruno@hydroboltgroup.com



HYDROBOLT CANADA                  HYDROBOLT HOUSTON                      HYDROBOLT MIDDLE EAST
Contact:	Sinead	Daumas            Contact:	Daniel	Fellows                Contact:	Ranjith	Lal	Madhavan
66	Talbot	Street,                 11490	Westheimer	Road,                 PO	BOX	30652,
Guelph,                           Suite	850,                             Abu	Dhabi,
ONTARIO,                          Houston,                               United	Arab	Emirates
N1G	2E9                           TX	77077
Canada                            USA
                                                                         T:	+971	2	582	4043	
T:	+1	519	826	0383                T:	+	1	713	425	6301                    F:	+971	2	582	4033
C:	+1	226	820	5484                F:	+	1	713	783	0067                    C:	+971	502044026
E:	sinead@hydrobolt.ca            E:	daniel.fellows@hydroboltgroup.com   E:	ranjith@hydroboltgroup.com

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Hydrobolt pdf Brochure

  • 1. Special Fastener Solutions INTERACTIVE CONTENTS: 1 Introduction 2 Materials 3 Petro-Chemical Fasteners 4 Products 5 hread Forms and T Ancillary Processes 6 Manufacturing & Quality 7 Experience & Markets 8 Contact us CLICK TO GO DIRECTLY TO THE PAGE
  • 2. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 1 I Introduction HYDROBOLT SPECIALISES IN: MANUFACTURING OF FULLY TRACEABLE, HIGH INTEGRITY SPECIAL FASTENERS AND MACHINED COMPONENTS. MANUFACTURING, STOCKING AND DISTRIBUTION OF PETRO-CHEMICAL GRADE STUDBOLT ASSEMBLIES AND FASTENERS. Key Strengths Quality Hydrobolt has established Our global multi-lingual sales Deliveries itself as a market leader, force is structured such that Flexibility exporting its products there is always a Hydrobolt International Experience worldwide. The company is sales person local to you Key Strengths: Vast stocks customer orientated, focusing who is able to help. l Quality on what customers require in l n-time terms of quality, deliveries, Our vast stocks of fully O service and competitiveness. certified and traceable raw deliveries material, semi-finished and l Flexibility All product is supplied from finished goods help reduce l nternational head quarters in the UK lead times and enable I where our comprehensive Hydrobolt to react quickly to experience workshop and extensive customer requirements. l Stock levels stocks are situated. l reakdown B delivery service
  • 3. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 2 I Materials MATERIALS EXOTIC ALLOYS • Hastelloy C22/C276 • Inconel 600/625/718/800/925 • Monel 400/K500 • Titanium grade 2, 5 • Nitronic 50/60 • 660A, B, D DUPLEX & SUPER DUPLEX • 32760 (Zeron 100) SA, FG, FLT • 31803 (1.4462) • 32750 • 32550 (Ferralium) • 31254 (254SMO) HEAT RESISTING GRADES • Durehete 950, 1055 • X22CrMoV12.1 (1.4923) • 21CrMoV5.7 • X19CrMoVNbN11.1 (1.4913) • Jethete X19 • B16 • Esshete 1250 • 1.7729 • Nimonic 80A/90 STAINLESS STEELS • 304 • 347 • 310 • 410 • 316 • 420 • 317 • 431 • 321 • 904L (Uranus B6) PRECIPITATION HARDENED • 17/4ph (630) • FV520B STAINLESS STEELS CARBON & ALLOY STEELS • Mild steel • 817M40 (EN24) • 080M40 (EN8) • 826M40 (EN26) • 605M36 (EN16) • AISI 4140 • 709M40 (EN19) • AISI 4340 NON-FERROUS • Hiduron • Phosphor bronze • Marinel • Manganese bronze • Cupro nickel 70/30 & 90/10 • Aluminium bronze • Silicon aluminium bronze • Copper • Aluminium • C63000
  • 4. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 3 I Petro-Chemical Fasteners PETRO-CHEMICAL FASTENERS BOLT GRADES ASTM A193/A320 • L43 • B6 • B8 class 1 & 2 • B7 • B8M class 1 & 2 • B7M • B8T class 1 & 2 • L7 • B8C • L7M • B8R • B16 • B8S NUT GRADES ASTM A194 • 8 • 2H • 8A • 2HM • 8C • 4 • 8M • 6 • 8MA • 7 • 8T • 7M BOLT & NUT GRADES ASTM A453, A286 ASTM A182, A276, A479 • 660A • 31803 • 660B • 32760 SA, FG, FLT • 660D
  • 5. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 4 I Products SPECIAL FASTENERS TO SUIT PRODUCT TYPES CUSTOMERS’ REQUIREMENTS: BOLTS AND SETSCREWS Normal and heavy series • TO DRAWINGS ANSI B18.2.1 DIN 931 933 • IN UNUSUAL MATERIALS BS 1083 1768 1769 3692 • TO CUSTOMER SPECIFICATIONS ISO 4014 4017 • WITH UNUSUAL THREADS SOCKET SCREWS Socket capscrews 1936 & 1960 series, socket setscrews • WITH ADDITIONAL TESTING ANSI B18.3 DIN 912 913 916 6912 2470 4168 PETRO-CHEMICAL FASTENERS BS ISO 4762 AND STUDBOLT ASSEMBLIES ANSI B16.5 FROM STOCK. STUDBOLTS DIN 975 976 BS 4882 NUTS Normal and heavy series ANSI B18.2.2 DIN 934 BS 1083 1768 1769 3692 ISO 4032 ENGINEER STUDS DIN 938 939 2510 BS 2693 WASHERS Flat Tab Spring Special designs
  • 6. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 5 I Thread Forms and Ancillary Processes THREAD FORMS All fasteners can be supplied with the following thread forms: Metric Course UNC BSW ACME Metric fine UNF BSF UN8 UNS ANCILLARY PROCESSES HEAT TREATMENT Quenching and tempering Thru Hardening Normalising Solution Annealling Nitriding Precipitation Hardening Case Hardening COATINGS Zinc Xylar/Xylan Zinc Nickel Molykote Hot Dip Galv Sherardizing PTFE/Xylan/Teflon Cadmium Phosphate
  • 7. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 6 I Manufacturing and Quality MANUFACTURING & QUALITY Hydrobolt has an extensive, modern in-house manufacturing facility. THE RANGE OF MACHINERY CONSISTS OF: l CNC lathes l Semi-automatic lathes l CNC milling machines l Centreless grinding l Hot forges l Automatic saws l Thread rolling l Tapping machines l Capstans l Single point screw cutting machine MANUFACTURING CAPACITY RANGES FROM: M1.6 (1/16” dia) to M180 (7” dia) in any length. QUALITY ASSURANCE Hydrobolt is LRQA approved to BS EN ISO9001:2000. The system ensures quality control is maintained throughout all stages of production. Hydrobolt prides itself on quality controls that ensure products are fully compliant to customer requirements. CERTIFICATION ADDITIONAL TESTING: The following levels of l MPI certification are available: l Dye Pen l Certificate of conformity l UT l Certificates to l PMI BS EN 10204 2.1, 2.2, 3.1 l Mechanical l Independent inspection to l Impacts BS EN 10204 3.2 l Chemical analysis l Inspection bodies LRQA, ABS, DNV, BV
  • 8. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 PAGE 7 I Experience and Markets EXPERIENCE AND MARKETS Hydrobolt supplies products Plant and equipment our to industries demanding products are used safety and quality critical in include: products: l Turbines l Oil & Gas l Subsea equipment l Petro-chemical l Boilers l Power generation l Valves and Actuators l Offshore l Pumps l Nuclear l Wellheads l Defence l Nuclear reactors l Heavy engineering l Heat exchangers l Automotive l Pipework fabrications l Offshore cranes l Racing cars l Bridges l Pressure vessels l Filters l Mining equipment l Diesel engines
  • 9. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 HEAD OFFICE HYDROBOLT LTD HYDROBOLT ASIA PACIFIC HYDROBOLT LATIN AMERICA Global Service Centre, Contact: Ken Chng Contact: Bruno Da Ros Monmore Business Park, Cyberhub North, Av. Rio Branco 89 – 26th Floor, Wolverhampton, 54 Serangoon North Ave 4, CEP 20040-004, WV2 2EE #06-18 Singapore Rio de Janeiro, RJ United Kingdom 555854 Brazil T: +44 (0) 1902 878 000 T: + 65 68765837 T: +55 (21) 2233 5214 F: +44 (0) 1902 878 001 F: + 65 68765937 F: +55 (21) 2516 5923 E: sales@hydrobolt.co.uk E: ken.chng@hydrobolt.com.sg E: bruno@hydroboltgroup.com HYDROBOLT CANADA HYDROBOLT HOUSTON HYDROBOLT MIDDLE EAST Contact: Sinead Daumas Contact: Daniel Fellows Contact: Ranjith Lal Madhavan 66 Talbot Street, 11490 Westheimer Road, PO BOX 30652, Guelph, Suite 850, Abu Dhabi, ONTARIO, Houston, United Arab Emirates N1G 2E9 TX 77077 Canada USA T: +971 2 582 4043 T: +1 519 826 0383 T: + 1 713 425 6301 F: +971 2 582 4033 C: +1 226 820 5484 F: + 1 713 783 0067 C: +971 502044026 E: sinead@hydrobolt.ca E: daniel.fellows@hydroboltgroup.com E: ranjith@hydroboltgroup.com