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Petro-chemical Fastener Solutions

INTERACTIVE CONTENTS:

1 Introduction
2 Stock – Petro-chemical
  Materials
3 Stock – Product Types
4 Thread Forms and
  Ancillary Processes
5 Special Fasteners
6 Manufacturing & Quality
7 Experience & Markets
8 Contact us
CLICK TO GO DIRECTLY TO THE PAGE
GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8

Page 1 I Introduction



ONE Of THE UK’S LARGEST STOCKISTS Of ASTM GRADE fASTENERS.
STUDBOLT SPECIALISES IN:
   MANUfACTURING, STOCKING AND DISTRIBUTION
   Of PETRO-CHEMICAL GRADE STUDBOLT
   ASSEMBLIES AND fASTENERS.
   MANUfACTURING Of fULLY TRACEABLE,
   HIGH INTEGRITY SPECIAL fASTENERS AND
   MACHINED COMPONENTS.
                                                                                            Key Strengths
                                                                                              Quality
                        Established in 2003, Studbolt     All stock is held at the head       Deliveries
                        has grown to be one of the        quarters in the UK and if we        flexibility
                        largest stockists of petro-       do not have the goods in            International Experience
                        chemical grade bolting in         stock, we can make them for         Vast stocks
                        Europe. Growth has been           you in our extensive modern
                        achieved by focusing on           machine shop.
Key Strengths:          customer requirements, giving
l Quality
                        customers what they want          Studbolt’s global multi-lingual
                        first time, everytime – quality   sales force is always there to
l On-time
                        and on-time deliveries at         help you, no matter where you
  deliveries            competitive prices.               are in the world.
l flexibility
                        Significant stock levels of
l International         fully certified and traceable
  experience            raw material, semi-finished
l Stock levels
                        and finished goods help
                        reduce lead times and enable
l Breakdown             Studbolt to react quickly to
  delivery service      customer requirements.
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Page 2 I Stock – Petro-chemical Materials




                                            BOLTING GRADES

                                             aSTM a193               • B6                          • B8M class 1 & 2
                                                                     • B7                          • B8T class 1 & 2
                                                                     • B7M                         • B8C
                                                                     • B8 class 1 & 2

                                             aSTM a320               • L7                          • L43
                                                                     • L7M

                                             aSTM a453               • 660A                        • 660D
                                                                     • 660B

                                             aSTM a182, a276, a479   • 31803                       • 32760 SA, FG, FLT




                                            NUT GRADES

                                             aSTM a194               • 2H                          •   8M
                                                                     • 2HM                         •   8A
                                                                     •4                            •   8MA
                                                                     •7                            •   8T
                                                                     •8                            •   8C

                                             aSTM a453               • 660A                        • 660D
                                                                     • 660B

                                             aSTM a182, a276, a479   • 31803                       • 32760
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Page 3 I Stock – Product Types




                                 fASTENER TYPES fROM STOCK

                                  STudbolTS            • ANSI B16.5                  • BS4882
                                                       • DIN 976

                                  STuddIng             • DIN 975

                                  Hex bolTS & blankS   • ANSI B18.2.1                • DIN 931

                                  SockeT caPScrewS     • ANSI B18.3                  • DIN 912
                                  & blankS             • 1960 Series

                                  Hex nuTS             • ANSI B18.2.2                • DIN 934 H=D

                                  12 PoInT ferry       • IFI115
                                  Head bolTS
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Page 4 I Thread forms and ancillary Processes




                                                THREAD fORMS

                                                 all fasteners can be supplied with the following thread forms:

                                                 MeTrIc                       Metric fine                         Metric course

                                                 UN                           UNC                                 UNF
                                                                              UNF                                 UN8

                                                 WHITWORTH                    BSW                                 BSF




                                                ANCILLARY PROCESSES

                                                HeaT TreaTMenT                Quenching and tempering             Thru Hardening
                                                                              Normalising                         Solution Annealling
                                                                              Nitriding                           Precipitation Hardening
                                                                              Case Hardening

                                                coaTIngS                      Zinc                                Xylar/Xylan
                                                                              Zinc Nickel                         Molykote
                                                                              Hot Dip Galv                        Sherardizing
                                                                              PTFE/Xylan/Teflon                   Cadmium
                                                                              Phosphate
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Page 5 I Special fasteners



SPECIAL fASTENERS TO SUIT
                                 MATERIALS
CUSTOMERS’ REQUIREMENTS:
                                  exoTIc alloyS                  • Hastelloy C22/C276                 • Inconel 600/625/718/800/925
•   TO DRAwINGS                                                  • Monel 400/K500                     • Titanium grade 2, 5
                                                                 • Nitronic 50/60                     • 660A, B, D
•   IN UNUSUAL MATERIALS
•   TO CUSTOMER SPECIfICATIONS    duPlex & SuPer duPlex          • 32760 (Zeron 100) SA, FG, FLT      • 31803 (1.4462)
                                                                 • 32750                              • 32550 (Ferralium)
•   wITH UNUSUAL THREADS                                         • 31254 (254SMO)
•   wITH ADDITIONAL TESTING
                                  HeaT reSISTIng gradeS          • Durehete 950, 1055                 •   X22CrMoV12.1 (1.4923)
IN THE MATERIALS LISTED.                                         • 21CrMoV5.7                         •   X19CrMoVNbN11.1 (1.4913)
                                                                 • Jethete X19                        •   B16
                                                                 • Esshete 1250                       •   1.7729
                                                                 • Nimonic 80A/90

                                  STaInleSS STeelS               • 304                                •   347
                                                                 • 310                                •   410
                                                                 • 316                                •   420
                                                                 • 317                                •   431
                                                                 • 321                                •   904L (Uranus B6)

                                  PrecIPITaTIon Hardened         • 17/4ph (630)                       • FV520B
                                  STaInleSS STeelS

                                  carbon & alloy STeelS          • Mild steel                         •   817M40 (EN24)
                                                                 • 080M40 (EN8)                       •   826M40 (EN26)
                                                                 • 605M36 (EN16)                      •   AISI 4140
                                                                 • 709M40 (EN19)                      •   AISI 4340

                                  non-ferrouS                    • Hiduron                            •   Phosphor bronze
                                                                 • Marinel                            •   Manganese bronze
                                                                 • Cupro nickel 70/30 & 90/10         •   Aluminium bronze
                                                                 • Silicon aluminium bronze           •   Copper
                                                                 • Aluminium                          •   C63000
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Page 6 I Manufacturing and Quality



                                     MANUfACTURING & QUALITY
                                     Studbolt has an extensive, modern in-house
                                     manufacturing facility.

                                     THe range of MacHInery conSISTS of:
                                     l   CNC lathes                  l   Semi-automatic lathes
                                     l   CNC milling machines        l   Centreless grinding
                                     l   Hot forges                  l   Automatic saws
                                     l   Thread rolling              l   Tapping machines
                                     l   Capstans                    l   Single point screw
                                                                         cutting machine

                                     ManufacTurIng caPacITy rangeS froM:
                                     M1.6 (1/16” dia) to M180 (7” dia) in any length.




                                     QUALITY ASSURANCE
                                     Studbolt is LRQA approved to BS EN ISO9001:2000.
                                     The system ensures quality control is maintained throughout
                                     all stages of production. Studbolt prides itself on quality
                                     controls that ensure products are fully compliant to
                                     customer requirements.

                                     cerTIfIcaTIon                   addITIonal TeSTIng:
                                     The following levels of         l   MPI
                                     certification are available:    l   Dye Pen
                                     l Certificate of conformity     l   UT
                                     l Certificates to               l   PMI
                                        BS EN 10204 2.1, 2.2, 3.1    l   Mechanical
                                     l Independent inspection to     l   Impacts
                                        BS EN 10204 3.2              l   Chemical analysis
                                     l Inspection bodies LRQA,

                                        ABS, DNV, BV
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Page 7 I experience and Markets



                          EXPERIENCE AND MARKETS
                          Studbolt supplies products    Plant and equipment our
                          to industries demanding       products are used
                          safety and quality critical   in include:
                          products:
                                                        l   Turbines
                          l   Oil & Gas                 l   Subsea equipment
                          l   Petro-chemical            l   Boilers
                          l   Power generation          l   Valves and Actuators
                          l   Offshore                  l   Pumps
                          l   Nuclear                   l   Wellheads
                          l   Defence                   l   Nuclear reactors
                          l   Heavy engineering         l   Heat exchangers
                          l   Automotive                l   Pipework fabrications
                                                        l   Offshore cranes
                                                        l   Racing cars
                                                        l   Bridges
                                                        l   Pressure vessels
                                                        l   Filters
                                                        l   Mining equipment
                                                        l   Diesel engines
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                                                   HEAD OFFICE


                                                   STUDBOLT
                                                   Global Service Centre
                                                   Monmore Business Park
                                                   Wolverhampton
                                                   WV2 2EE
                                                   United Kingdom

                                                   T: +44 (0) 1902 878 080
                                                   f: +44 (0) 1902 878 088
                                                   E: sales@studbolt.co.uk

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Studbolt pdf Brochure

  • 1. Petro-chemical Fastener Solutions INTERACTIVE CONTENTS: 1 Introduction 2 Stock – Petro-chemical Materials 3 Stock – Product Types 4 Thread Forms and Ancillary Processes 5 Special Fasteners 6 Manufacturing & Quality 7 Experience & Markets 8 Contact us CLICK TO GO DIRECTLY TO THE PAGE
  • 2. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 1 I Introduction ONE Of THE UK’S LARGEST STOCKISTS Of ASTM GRADE fASTENERS. STUDBOLT SPECIALISES IN: MANUfACTURING, STOCKING AND DISTRIBUTION Of PETRO-CHEMICAL GRADE STUDBOLT ASSEMBLIES AND fASTENERS. MANUfACTURING Of fULLY TRACEABLE, HIGH INTEGRITY SPECIAL fASTENERS AND MACHINED COMPONENTS. Key Strengths Quality Established in 2003, Studbolt All stock is held at the head Deliveries has grown to be one of the quarters in the UK and if we flexibility largest stockists of petro- do not have the goods in International Experience chemical grade bolting in stock, we can make them for Vast stocks Europe. Growth has been you in our extensive modern achieved by focusing on machine shop. Key Strengths: customer requirements, giving l Quality customers what they want Studbolt’s global multi-lingual first time, everytime – quality sales force is always there to l On-time and on-time deliveries at help you, no matter where you deliveries competitive prices. are in the world. l flexibility Significant stock levels of l International fully certified and traceable experience raw material, semi-finished l Stock levels and finished goods help reduce lead times and enable l Breakdown Studbolt to react quickly to delivery service customer requirements.
  • 3. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 2 I Stock – Petro-chemical Materials BOLTING GRADES aSTM a193 • B6 • B8M class 1 & 2 • B7 • B8T class 1 & 2 • B7M • B8C • B8 class 1 & 2 aSTM a320 • L7 • L43 • L7M aSTM a453 • 660A • 660D • 660B aSTM a182, a276, a479 • 31803 • 32760 SA, FG, FLT NUT GRADES aSTM a194 • 2H • 8M • 2HM • 8A •4 • 8MA •7 • 8T •8 • 8C aSTM a453 • 660A • 660D • 660B aSTM a182, a276, a479 • 31803 • 32760
  • 4. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 3 I Stock – Product Types fASTENER TYPES fROM STOCK STudbolTS • ANSI B16.5 • BS4882 • DIN 976 STuddIng • DIN 975 Hex bolTS & blankS • ANSI B18.2.1 • DIN 931 SockeT caPScrewS • ANSI B18.3 • DIN 912 & blankS • 1960 Series Hex nuTS • ANSI B18.2.2 • DIN 934 H=D 12 PoInT ferry • IFI115 Head bolTS
  • 5. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 4 I Thread forms and ancillary Processes THREAD fORMS all fasteners can be supplied with the following thread forms: MeTrIc Metric fine Metric course UN UNC UNF UNF UN8 WHITWORTH BSW BSF ANCILLARY PROCESSES HeaT TreaTMenT Quenching and tempering Thru Hardening Normalising Solution Annealling Nitriding Precipitation Hardening Case Hardening coaTIngS Zinc Xylar/Xylan Zinc Nickel Molykote Hot Dip Galv Sherardizing PTFE/Xylan/Teflon Cadmium Phosphate
  • 6. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 5 I Special fasteners SPECIAL fASTENERS TO SUIT MATERIALS CUSTOMERS’ REQUIREMENTS: exoTIc alloyS • Hastelloy C22/C276 • Inconel 600/625/718/800/925 • TO DRAwINGS • Monel 400/K500 • Titanium grade 2, 5 • Nitronic 50/60 • 660A, B, D • IN UNUSUAL MATERIALS • TO CUSTOMER SPECIfICATIONS duPlex & SuPer duPlex • 32760 (Zeron 100) SA, FG, FLT • 31803 (1.4462) • 32750 • 32550 (Ferralium) • wITH UNUSUAL THREADS • 31254 (254SMO) • wITH ADDITIONAL TESTING HeaT reSISTIng gradeS • Durehete 950, 1055 • X22CrMoV12.1 (1.4923) IN THE MATERIALS LISTED. • 21CrMoV5.7 • X19CrMoVNbN11.1 (1.4913) • Jethete X19 • B16 • Esshete 1250 • 1.7729 • Nimonic 80A/90 STaInleSS STeelS • 304 • 347 • 310 • 410 • 316 • 420 • 317 • 431 • 321 • 904L (Uranus B6) PrecIPITaTIon Hardened • 17/4ph (630) • FV520B STaInleSS STeelS carbon & alloy STeelS • Mild steel • 817M40 (EN24) • 080M40 (EN8) • 826M40 (EN26) • 605M36 (EN16) • AISI 4140 • 709M40 (EN19) • AISI 4340 non-ferrouS • Hiduron • Phosphor bronze • Marinel • Manganese bronze • Cupro nickel 70/30 & 90/10 • Aluminium bronze • Silicon aluminium bronze • Copper • Aluminium • C63000
  • 7. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 6 I Manufacturing and Quality MANUfACTURING & QUALITY Studbolt has an extensive, modern in-house manufacturing facility. THe range of MacHInery conSISTS of: l CNC lathes l Semi-automatic lathes l CNC milling machines l Centreless grinding l Hot forges l Automatic saws l Thread rolling l Tapping machines l Capstans l Single point screw cutting machine ManufacTurIng caPacITy rangeS froM: M1.6 (1/16” dia) to M180 (7” dia) in any length. QUALITY ASSURANCE Studbolt is LRQA approved to BS EN ISO9001:2000. The system ensures quality control is maintained throughout all stages of production. Studbolt prides itself on quality controls that ensure products are fully compliant to customer requirements. cerTIfIcaTIon addITIonal TeSTIng: The following levels of l MPI certification are available: l Dye Pen l Certificate of conformity l UT l Certificates to l PMI BS EN 10204 2.1, 2.2, 3.1 l Mechanical l Independent inspection to l Impacts BS EN 10204 3.2 l Chemical analysis l Inspection bodies LRQA, ABS, DNV, BV
  • 8. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 Page 7 I experience and Markets EXPERIENCE AND MARKETS Studbolt supplies products Plant and equipment our to industries demanding products are used safety and quality critical in include: products: l Turbines l Oil & Gas l Subsea equipment l Petro-chemical l Boilers l Power generation l Valves and Actuators l Offshore l Pumps l Nuclear l Wellheads l Defence l Nuclear reactors l Heavy engineering l Heat exchangers l Automotive l Pipework fabrications l Offshore cranes l Racing cars l Bridges l Pressure vessels l Filters l Mining equipment l Diesel engines
  • 9. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 HEAD OFFICE STUDBOLT Global Service Centre Monmore Business Park Wolverhampton WV2 2EE United Kingdom T: +44 (0) 1902 878 080 f: +44 (0) 1902 878 088 E: sales@studbolt.co.uk