This document provides an overview of how to prepare for and respond to an OSHA audit. It discusses the different types of inspections OSHA prioritizes and how the audit process typically unfolds in four parts: 1) an opening where the inspector introduces themselves, 2) a walkaround where violations are identified, 3) citations which may be issued, and 4) a closing conference to discuss corrections. It also provides tips on documenting safety programs, training records, and disciplining employees to enforce safety rules in order to defend against citations if needed. Overall, the document aims to help companies understand OSHA inspection priorities and procedures to be prepared.
If your facility loses power what do you do? If there is a fire or flood how will you respond? These often-overlooked emergency situations are a costly threat to facilities across the US. Planning for emergencies can often seem daunting and time consuming, especially considering that OSHA requires a written plan. To make your life easier, our experts will share best practices for developing and implementing a rock-solid emergency action plan.
The risks for occupational accidents and diseases at work have to be managed by the employers and workers who are facing with them. In order to ensure effective action, it is essential to establish occupational safety and health (OSH) management systems at all workplaces for continual improvement of working environment and preventive measures. The ILO and ISO guidelines on occupational safety and health management systems provide guidance for action at the national and enterprise levels. Understanding the benefits of safety culture, behavior, performance metrics, health and safety policy, programs and procedures, training and education, and other requirements provide opportunity to reduce risk, limit liability, provide opportunity for cost savings and profitability, improve performance and productivity, and prosperity. Using Certified Industrial Hygienists (CIHs) and Certified Safety Professionals (CSPs) to drive occupational health and safety management systems.
Expert presentation on how to handle an OSHA Inspection. Learn best practices for planning, hosting an OSHA auditor and maintaining a safe and compliant workplace.
OSHA Recordkeeping 2014: An Annual OpportunityAssuredSvcs
Each year 180,000 organizations send data to the BLS on injuries and illnesses that occurred at their workplace. If an organization's rate of incidence is higher than the national average, they can be targeted* for an inspection. OSHA's latest proposed rule intends to change how records are provided to OSHA while simultaneously adding an additional 260,000 organizations as required to report their incident performance. Therefore, it is vital that organizations ensure the records they maintain now and in the future are accurate, and that they learn about how OSHA's proposed rule may impact their organization.
If your facility loses power what do you do? If there is a fire or flood how will you respond? These often-overlooked emergency situations are a costly threat to facilities across the US. Planning for emergencies can often seem daunting and time consuming, especially considering that OSHA requires a written plan. To make your life easier, our experts will share best practices for developing and implementing a rock-solid emergency action plan.
The risks for occupational accidents and diseases at work have to be managed by the employers and workers who are facing with them. In order to ensure effective action, it is essential to establish occupational safety and health (OSH) management systems at all workplaces for continual improvement of working environment and preventive measures. The ILO and ISO guidelines on occupational safety and health management systems provide guidance for action at the national and enterprise levels. Understanding the benefits of safety culture, behavior, performance metrics, health and safety policy, programs and procedures, training and education, and other requirements provide opportunity to reduce risk, limit liability, provide opportunity for cost savings and profitability, improve performance and productivity, and prosperity. Using Certified Industrial Hygienists (CIHs) and Certified Safety Professionals (CSPs) to drive occupational health and safety management systems.
Expert presentation on how to handle an OSHA Inspection. Learn best practices for planning, hosting an OSHA auditor and maintaining a safe and compliant workplace.
OSHA Recordkeeping 2014: An Annual OpportunityAssuredSvcs
Each year 180,000 organizations send data to the BLS on injuries and illnesses that occurred at their workplace. If an organization's rate of incidence is higher than the national average, they can be targeted* for an inspection. OSHA's latest proposed rule intends to change how records are provided to OSHA while simultaneously adding an additional 260,000 organizations as required to report their incident performance. Therefore, it is vital that organizations ensure the records they maintain now and in the future are accurate, and that they learn about how OSHA's proposed rule may impact their organization.
OSHA compliance doesn't need to be mysterious or complicated. The slides from the webinar will help build upon years' worth of questions frequently raised by TCIA members. It will guide participants to the best online information resources, and advise on the "affirmative defenses" against OSHA citation. To access the full webinar, click here: https://secure.tcia.org/Core/Orders/product.aspx?prodId=640&catId=26
(PROF. SHUKOR) STEP-BY-STEP COMPLIANCE TO OSHA 1994 REGULATIONS.Abdul Shukor
Compliance to the regulations stipulated in Occupational Safety & Health Act 1994, better known as OSHA 1994 is mandatory. Companies and organisations are required to provide evidences of full compliances to the authorities when they are requested to do so. HSE personnel, SHOs and Safety & Health Committee members must be well-aware and conversant with every aspect of OSHA 1994 and be able to implement them at their respected workplaces. Inadequate understanding or failure to comply to OSHA 1994 regulations could mean severe reprimands/penalties from the authorities and may endanger the workers at their respective organisations.
A tool for assessing a facility’s compliance with the Occupational Safety and Health Administration (OSHA) regulations at 29 CFR 1926 and the general recordkeeping
requirements of 29 CFR 1904
Users of This Guide Include
• General construction and
demolition contractors
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contractors and developers
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inspectors
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corporations
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We walk you through OSHA inspection do's and don'ts, help you understand the purpose of a visit from OSHA and the changing regulatory environment, learn about the necessity of proactive action during an inspection, and how to position your organization in the best possible light.
Does your safety culture prevent accidents or prepare you for 3rd party inspections? How would you rate your recordkeeping (driver files, training files, etc.)? The economy is strengthening and construction jobs are on the rise. Naturally your focus is on keeping your job site manned and meeting daily demands, but often these busy times are when routine file management, documentation and safety protocols become less vigilant and when regulatory agencies seem to increase the number of inspections.
Mr. Smith and Mr. Silva from NBIS’s Risk Management Team will review the common violations and citations companies typically see, as well as, solutions to managing risk within your business. Learn how to keep your people and your business inspection ready, establish efficient file/document management systems, training programs and safety meetings.
Speakers: Bill Smith, EVP Claims & Risk Management, NBIS (NationsBuilders Insurance Services, Inc.);
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Watch the Webinar Here: https://compliatric.com/are-you-ready-for-an-osha-inspection/
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This presentation we will cover three of the more difficult to handle areas of employment law.
•Disciplinary procedures for dealing with conduct issues
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After the Panic Subsides – What Should You Do When the Inspector Leaves?Burns White LLC
The steps taken after a bad inspection, be it environmental, OSHA, labor, or anything else, are often “outcome determinative.” This presentation addresses some key things to consider in the days and weeks ahead.
BOS 3525, Legal Aspects of Safety and Health Unit I to Unit VIII Ass.docxhartrobert670
BOS 3525, Legal Aspects of Safety and Health Unit I to Unit VIII AssignmentUnit I Assignment
Hi Jerry! This is your OSHA’s Area Director.
We received a non-formal complaint recently from one of your current employees. The complaint alleges that employees there are performing welding operations on stainless steel in an area with inadequate ventilation.
This employee also states that they frequently “cough up” black sputum, and that they are worried about the health consequences caused by this lack of ventilation.
The complaint further states that no air sampling has been performed to evaluate the employees’ exposures to welding fumes. And, that when asked for respirators, they were given “dust masks” with one strap, which were purchased at the local hardware store. The effectiveness of these dust masks for the exposure that is present is also in question.
I will also be sending you an email summarizing this non-formal complaint, so that you can respond accordingly.
Thanks Jerry! Goodbye.
Part 1
Draft a letter in response to the complaint. Your letter should summarize why you believe the complaint is invalid and no on-site inspection is required. Keep in mind, simply stating that the complaint is invalid is not adequate. You must support your opinions in the letter.
Part 2
(Answer the following question on the page 2 of your word document) Answer the questions below in a few sentences.
1. Where does this type of complaint fit on OSHA’s Priority criteria?
2. What factors could have made this complaint non-formal rather than formal?
3. What steps could you take as the employer to identify the employee who filed the complaint? 4. What factors could result in this complaint being reclassified as a formal complaint?
Save both parts of this assignment in one word document to submit for grading.Unit II Assignment
Discussion Question
Question 1
Under what conditions can an employee be denied access to the opening conference, walk-around, and closing conference? Your response should be at least 75 words in length.
Question 2
If the OSHA compliance officer requests documents that are not related to a formal complaint, what options do you believe the employer has? Your response should be at least 75 words in length.
Question 3
If OSHA determines that an employer's response to a non-formal complaint is adequate, what options does the employee filing the non-formal complaint have? Your response should be at least 75 words in length.
Question 4
Can an employee request that an attorney or union representative attend a private conference with the compliance officer? If the union demands to have a representative present, does the employee have to comply? Your response should be at least 75 words in length.
Unit II Assignment
You receive a follow-up call from the area director saying the employee filing the original non-formal complaint has provided additional information about the alleged health situation and submitted a formal complaint using the O ...
Take control of your company’s compliance by knowing your rights and responsibilities. Learn strategies for managing an inspection when an OSHA inspector is on-site. Score 10 practical tips on how crane and rigging companies can boost their compliance efforts and minimize their risk.
Speaker: Michael Rubin, Partner Attorney, Goldberg Segalla LLP
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9. THE OSHA AUDIT: 4 Parts
1. Knock at the Door
2. The opening
conference
3. The walk-
around/inspection
4. The closing conference
10. The Audit:
1 - Knock at the Door
Hello I am from OSHA and I am
here to help you…
• Plan for an inspection by making
sure you have three key items in
place prior to the arrival of the
OSHA compliance officer (CO):
– A determination if you will ask for a
warrant
– A form to document what occurs during
the inspection
– All pertinent documentation such as
written safety programs, training
records, inspection records, etc.
11. Tip
• We recommend you do not require
the CO to obtain a warrant before
entry unless you need to gain time,
such as when a manager or counsel
needs to be present. It is your legal
right to ask for a warrant but this
might trigger a stricter audit (and
raise possible red flags)
12. The Audit:
1 - Knock at the Door
• Escort Compliance officer to
waiting area while you gather
your team and documents.
• An OSHA compliance officer
carries U.S. Department of Labor
credentials – ask to see them.
13. Tip
• Have a form available to record CO
information and what transpired
during audit
14. Audit:
2 - The opening conference
• In the opening conference, the
compliance officer (CO) explains
– why the establishment was selected.
– the purpose of the visit
– the scope of the inspection
– the standards that apply.
– The employer will be given a copy of any
employee complaint that may be involved.
• The employer is asked to select an
employee representative to
accompany the compliance officer
during the inspection.
15. Tip
Treat the CO in a
professional fashion,
coordinate with on-site
contractors and vendors
and bring up any trade
secret issues you may
have.
16. Audit:
2 - The opening conference
• If there is a plant safety
committee, the employee
members of the committee will
designate the employee
representative (in the absence
of a recognized representative)
• Where neither employee group
exists, the employee
representative may be selected
by the employees themselves,
– or the compliance officer will
determine if any employee
suitably represents the interest
of other employees.
17. Tip
Create a written policy for
OSHA inspections that
covers:
1. who will represent the
company and in case of
absence who will be
replacement
2. a statement on
warrantless OSHA
searches (if needed)
18. Audit:
3 - The walk-around/inspection
• Inspecting work areas for compliance with
OSHA standards
– Have company representation with
CO
• CO will point out to the employer any
unsafe or unhealthful working conditions
observed
– Take notes and have fix violations if
possible
– If CO takes a picture you take the
same picture
• Trade secrets observed by the compliance
officer must and will be kept confidential.
$1,000 fine and/or one year in jail for
releases confidential information
– The employer may require that the
employee representative have a
security clearance for any area in
question.
19. Audit:
3 - The walk-around/inspection
• The CO may want to
interview employees. Make
sure to schedule these
interviews away from your
work area.
• It’s up to hourly employees
if they want company
representation during the
interview. Advise the
employee of his/her rights,
your appreciation of their
cooperation, and to tell the
truth.
20. Tip
Make sure you have an
employee representative
attend the entire inspection
and take accurate notes on
areas reviewed and all
discussions and comments
from the CO, as well as any
photos, videos.
• This will assist your attorney
in contesting a citation
21. Audit:
3 - The walk-around/inspection
• Here are some other items to
have prepared prior to
inspection:
– Documented training logs/records
– Recordkeeping
– Equipment inspection records
– Safety and health Program (written)
• integral part of any OSHA
inspection
– Review of insurance and third party
audits
– Hazard assessment and abatement
– Review of previous audits and
citations.
– Copy of the totals from the last page
of OSHA No. 300 has been posted
– OSHA poster is prominently displayed
22. Tip
• Create a Self Inspection
checklist for employees
to complete weekly or
monthly.
23. Audit:
3 - The walk-around/inspection
Record Keeping & Safety Plan: The following standards require a written plan or program in place
where applicable to the business:
Emergency Action Plan 1910.38
Fall Protection 1926.501
Hazard Communication 1910.120
Respirator Program 1910.134
Permit-Required Confined Space Program 1910.146
Lockout/Tagout 1910.147
Personal Protective Equipment 1910.1632
Powered Industrial Trucks 1910.178
Electric Power Generation, Transmission and
Distribution
1910.269
Electrical Safety-Related Work Practices 1910.333
Bloodborne Pathogens: Exposure Control Plan 1910.1030
Hazard Communication Program 1910.1200
Subpart Z–Specific Chemical Substances 1910.1000 to 1910.1450
Appendix B
Posting and Citations Job Safety and Health Poster
Form 3165
Accidents, Injuries and Deaths 300 Log
24. Tip
• Understand the law
(consult 29 CFR 1910,
general industry
standards)
• Have documents easily
accessible and written
– In OSHA’s mind if its not
documented it probably didn’t
happen.
25. Audit:
4 - The closing conference
• The CO will review any
apparent violations and
discuss possible methods
for correcting them.
– If possible correct them while
he is there
• The CO will explain that the
violations found may result
in a citation and a possible
financial penalty, then
describe the employer’s
rights and answer all
questions.
26. Audit:
4 - The closing conference
• Citations are usually prepared at
the local OSHA office and mailed to
the employer via certified mail.
OSHA has up to six months to send
a Notice of Penalty. Employers have
15 working days upon receipt to file
an intention to contest OSHA
citations, and/or to request an
informal conference with the area
director to discuss any citations
issued.
• The citations include:
– A description “with particularity
“of the violation
– The proposed penalty if any
– The date by which the hazard
must be corrected
27. Tip
Remember, this is not a time for
debate. The law requires OSHA to
issue citations for safety and health
standards violations.
28. Citations
• Other Than Serious
Violation
• Serious Violation
• Willful Violation
• Repeated Violation
• Failure to Abate Prior
Violation
• De Minimis Violation
29. Other Than Serious Violation
• Other Than Serious
Violation - A violation
that has a direct
relationship to job
safety and health, but
probably would not
cause death or serious
physical harm
30. Serious Violation
A violation where there is
substantial probability
that death or serious
physical harm could result
and that the employer
knew, or should have
known, of the hazard.
31. Willful Violation
A violation that the
employer knowingly
commits or commits with
plain indifference to the
law. The employer either
knows that what he or
she is doing constitutes a
violation, or is aware that
a hazardous condition
existed and made no
reasonable effort to
eliminate it.
32. Repeated Violation
• A violation of any standard,
regulation, rule, or order
where, upon re-inspection,
a substantially similar
violation can bring a fine of
up to $70,000 for each such
violation. To be the basis of
a repeated citation, the
original citation must be
final; a citation under
contest may not serve as
the basis for a subsequent
repeated citation.
33. Failure to Abate Prior Violation
Failure to abate a prior
violation may bring a
civil penalty of up to
$7,000 for each day the
violation continues
beyond the prescribed
abatement date.
34. De Minimis Violation
De minimis violations are
violations of standards
which have no direct or
immediate relationship to
safety or health.
Whenever de minimis
conditions are found
during an inspection, they
are documented in the
same way as any other
violation, but are not
included on the citation.
35. Citations
• The employer will receive citations and
notices of proposed penalties by certified
mail.
– employer must post a copy of each citation
at or near the place a violation occurred,
for three days or until the violation is
abated, whichever is longer.
• Common causes to dispute citations include:
– The citation is false
– The citation’s dollar penalty is excessive
– You disagree with the citation’s contention
that the danger was real, serious, and that
an accident was likely to occur
– The contention that you are responsible
for causing the unsafe conditions
37. Contesting Citation:
Un Preventable Employee Misconduct
• Shifting liability back to
employee.
• The premise is that is
would be unfair to cite
the employer who has
promoted safety,
trained his employees
for something that
could not be prevented.
(essentially what an
accident is)
38. Contesting Citation:
The OSHA Field Operations
Manual says to prevail on
the affirmative defense of
“Unpreventable Employee
Misconduct –the employer
must show that it…
39. Employee Misconduct
1. Established a work rule adequate to
prevent the violation (Safety Policy)
2. Effectively communicated the rule
to employees; (Training, safety
committees, signed agendas or
quizzes)
3. Established methods for
discovering violations of work rules,
and yet did not know about an
isolated violation of the work rules;
and (Audits dates and findings)
4. Established effective enforcement
of the rule when violations are
discovered (discipline policy in
handbook and document discipline
even verbal)
40. 1- Create a written Safety Policy
• Must address the hazards most
frequently encountered by your
employees.
• Work rules must be as strict or
stricter than the OSHA standards.
• Work rules need to be in writing.
• Work rules should be distributed to
all
– Have employees sign and agree (Handbook
and Safety Policy)
• General Standards in Safety Policy
41. 2) Communicate the rules to your
employees
• Ensure new employees are properly trained
prior to being sent to work.
– Examine your orientation program:
New Hire and Worker Transfer
– No “grace period” granted by OSHA
for new employees.
– Signed Forms for safety policy and
handbook
• Continued training-Risk Management
– Videos, personal reviews or work
– Educate employee regarding most
frequently encountered hazards
– Industry specific risks
– Review portions of work rules and
OSHA standards
– Distribute hand-outs
42. 2) Communicate the rules to your
employees
• Maintain documentation
– date, names of individuals in
attendance, trainer, translator, detail
specific topics covered, job site or
location of class
– Hold class in Spanish as well as English
• Safety Committees
– Management should run or be involved
– maintain strict records of meeting
agendas, sign in sheet and subject
matters
– Discipline supervisor for failure to hold
meeting or for failure to return
documentation in timely manner
• Periodically use guest speaker or do
demonstration to enforce safety
– Insurance Agent, Risk Manager
– Other Vendor- Fleet Safety, Hi-Los,
Wellness Coaches, OSHA Consultants
43. 3) Take Steps to Discover Violations
• Safety inspections, walkthroughs,
audits
– Detect hazard
• written up hazards condition and
abatement taken
– Detect work rule violation
• write up employee(s)
• Use other resources to do
periodic safety inspections
– Company safety representative
– Top company management officials
– Worker compensation carrier
– General liability carrier
– Outside consultant/auditor
– Sub-contractor
– Question laborers
44. 4. Discipline: Enforce and document
violations
• Does your company have a disciplinary system?
– Is it in writing?
– Is it in or referenced in the work rules?
• Do the employees know they can be disciplined for
violation of work rules?
• Do the supervisors know they can, and will be
disciplined for failing to discipline an employee for
violating the work rules?
• Do you document verbal warnings?
• Do you track discipline?
• Have you suspended or terminated an employee for
violating your safety rules?
• Are employees aware that other employees have
been disciplined for violating work rules?
• Your safety program must enforce the safety rules
– Document discipline
45. Prove the Un Preventable Employee
Misconduct
QUESTION: OSHA cited my company because an employee
was found not wearing safety glasses. There is no dispute
the employee was not wearing the glasses, or that it was
required (it is), but the employee was violating our strict
safety glass policy. Do we have any defenses?
To have evidence to prove the Un Preventable Employee
Misconduct defense you need to demonstrate that:
1. Employer has an established PPE policy that addresses
the type of PPE for which the employer was cited;
2. All employees (including the employee who was found
not wearing the PPE) have been trained on the PPE
policy;
3. Employer conducts regular audits of the workplace to
ensure employees are following the PPE policy
4. Employees are disciplined when they are found to be in
violation of the PPE policy (or other safety rules).
46. Roofer - FALL
• Accident prevention
program – not
developed
• No person certified in
first aid
• Inadequate fall
protection
• Fall protection training
not certified
47. Laborer – CAUGHT IN
• Accident prevention
program – not properly
maintained
• PPE – no hard hats in use
• Excavated trenching &
shoring – excavated
material stored at edge
• Excavated trenching &
shoring – sides not sloped
or supported
48. Pipefitter - EXPLOSION
• Accident prevention
program – not coordinated
with employees
• Welding/cutting in an area
that contains explosive
atmosphere
• Atmosphere not tested
• Cracks/holes not covered
were sparks could pass
• And more
49. Poor Safety has Consequences
Meet Kristi Fries
• Lost her arms in 110 ton press
• Employer knew press was faulty
• She sued and won large
settlement
• Fined $360,000 by OSHA
• Company went out of business
costing 50 families their jobs
Editor's Notes
Hello everyone…my name is Randy Boss and I’m here with one of my team members Jim Rhoad. We are Outsource Risk Managers at Ottawa Kent Insurance located in West Michigan.
“We help companies manage risk not just buy insurance.”
We are going to discuss “How to Avoid an OSHA Audit”
First of all…There is no way to avoid an OSHA audit, much like there is no way to avoid having a root canal if evidence shows you need one. But similarities aside, you can lessen the pain by being well-prepared.
So what can you do to prepare? First let’s review inspection priorities. They are…
Imminent danger
Catastrophes & Fatal Accidents
Catastrophes: hospitalization of three or more employees
Worker complaints and referrals
OSHA will maintain confidentiality if requested
“Sometimes this is a parting gift from a disgruntled employee”
Targeted inspections - high injury/illness rates, severe violators
Follow-up inspections
Notification of Failure to Abate
“checking to see if hazards identified have been abated”
Imminent danger situations are given top priority. An imminent danger is any condition where there is reasonable certainty that a danger exists that can be expected to cause death or serious physical harm immediately, or before the danger can be eliminated through normal enforcement procedures.
An example would be an unprotected hole in a floor or employees working in a trench unprotected.
Catastrophes & Fatal Accidents
Catastrophes: hospitalization of three or more employees
Here is a “catastrophe” from Michigan a couple weeks ago:
Six construction workers were hurt when a scaffold collapsed at the Courtyard by Marriott hotel under construction. While this is still under investigation it appears that scaffold was wrapped in plastic, wasn’t secured to the building and wind gust between 40-50 miles per hour cause the collapse.
Fatal: A young man was killed by a steel beam that fell over while he was attempting to rig it to be moved by a crane. Picture of his co-workers that witnessed the accident.
Disgruntled employees – company we just started working with had an a parting gift from a disgruntled employee. Cost them several thousand dollars in fines and several hours to document their abatement efforts.
Legitimate complaints – employee repeatedly reports a safety hazard to his/her supervisor and supervisor does nothing.
Union organizers – they often target companies with poor safety to drive a wedge between employees and management by giving employees the impression management doesn’t care about them and their families.
Whistleblower Investigator – works another department in gov’t and reports to OSHA
Targeted Industry – OSHA has a list and your industry may be on it…Home construction…
High Incident and Dart Rate compared to others in your industry
- What are Incidence Rates?
The incidence rate is a trending number based on your Injury & Illness rates if you had worked 200,000 hours. Why does OSHA use the 200,000 hour benchmark? Quite simply, 200,000 hours are the hours worked by 100 employees, averaging 40 hours per week over a 50 week span (two weeks taken away for holidays). If the total hours your employees worked is less than 200,000 or more than 200,000 it doesn't matter, we use this number to establish a trending benchmark.
What is a DART Rate? The DART rate stands for "Days Away, Restrictions and Transfers". This number is also based on trending over 200,000 hours but its not based on total injuries. Its based only on those injuries and illnesses severe enough to warrant "Days Away, Restrictions and Transfers". As a general rule of thumb, you want to have a lower DART rate than Incidence rate.
Severe Violators
If you receive a citation, a follow-up inspection may be conducted to verify that you have done the following:
Posted the citation as required, Corrected the violations as required in the citation, and/or
Protected employees adequately and made appropriate progress in correcting hazards during multistep or lengthy abatement periods.
So lets imagine the name of your company shows up on OSHA’s inspection list. Prior to inspection, the compliance officer becomes familiar with as many relevant facts as possible about the workplace, taking into account such things as the history of the establishment, the nature of the business and the particular standards likely to apply.
Preparing for the inspection also involves selecting appropriate equipment for detecting and measuring fumes, gases, toxic substances, noise, etc.
Now the compliance officer is ready to execute the 4 parts to the OSHA audit. They are…
Knock at the Door
The opening conference
The walk-around/inspection
The closing conference
We will go into each one of these in detail
First you will have a “Knock at the Door”
Hello I am from OSHA and I am here to help you…
Really…do you you think they are there to help or will this cost you? That depends….
So what can you do to prepare just in case this happens to at your business?
Plan for an inspection by making sure you have three key items in place prior to the arrival of the OSHA compliance officer (CO):
A determination if you will ask for a warrant
A form to document what occurs during the inspection
All pertinent documentation such as written programs, training records, inspection records, etc.
TIP: We recommend you do not require the CO to obtain a warrant before entry unless you need to gain time, such as when a manager or counsel needs to be present. It is your legal right to ask for a warrant but this might trigger a stricter audit (and raise possible red flags)
Escort Compliance officer to waiting area while you gather your team and documents.
An OSHA compliance officer carries U.S. Department of Labor credentials bearing his or her photograph and a serial number than can be verified by phoning the nearest OSHA office.
Employers should always insist upon seeing the compliance officer's credentials.
Anyone who tries to collect a penalty at the time of inspection, or promotes the sale of a product or service at any time, is not an OSHA compliance officer.
TIP: Have a form available to record CO information and what transpired during audit
In the opening conference, the compliance officer (CO) explains why the establishment was selected. The compliance officer then explains the purpose of the visit, the scope of the inspection, and the standards that apply. The employer will be given a copy of any employee complaint that may be involved.
If the employee has so requested, his or her name will not be revealed.The employer is asked to select an employer representative to accompany the compliance officer during the inspection.
TIP: Treat the CO in a professional fashion, coordinate with on-site contractors and vendors and bring up any trade secret issues you may have.
If there is a plant safety committee, the employee members of the committee will designate the employee representative (in the absence of a recognized representative)
Where neither employee group exists, the employee representative may be selected by the employees themselves, or the compliance officer will determine if any employee suitably represents the interest of other employees. You do NOT want this to happen!
TIP : Have your representative pre selected and a alternate in case someone is gone and have all information readily available to review before the inspection
Inspecting work areas for compliance with OSHA standards
-Have company representation with CO
CO will point out to the employer any unsafe or unhealthful working conditions observed
-Take notes and have fix violations if possible
-If CO takes a picture you take the same picture
Trade secrets observed by the compliance officer must and will be kept confidential. $1,000 fine and/or one year in jail for releases confidential information
-The employer may require that the employee representative have a security clearance for any area in question.
The CO may want to interview employees. Make sure to schedule these interviews away from your work area. It’s up to hourly employees if they want company representation during the interview. Advise the employee of his/her rights, your appreciation of their cooperation, and to tell the truth.
TIP: Make sure you have an employee representative attend the entire inspection and take accurate notes on areas reviewed and all discussions and comments from the CO, as well as any photos, videos. This will assist your attorney in contesting a citation
Here are some other items to have prepared prior to inspection:
- Documented training logs/records
- Recordkeeping
- Equipment inspection records
- Safety and health Program (written)
integral part of any OSHA inspection
- Review of insurance and third party audits
- Hazard assessment and abatement
- Review of previous audits and citations.
- Copy of the totals from the last page of OSHA No. 300 has been posted
- OSHA poster is prominently displayed
Create a Self Inspection Checklist for employees to complete weekly or monthly.
Helps employees familiarize themselves with violations
Mitigates the chance of citations
According to the 29 CFR 1910, general industry standards these standards require writing plans in place as applicable to your business. These should be added to your written safety plan.
Depending on your industry there could be more of less standards that should be included in your safety plan.
TIP: Have documents easily accessible and written
In OSHA’s mind if its not documented it probably didn’t happen.
The CO will review any apparent violations and discuss possible methods for correcting them.
- If possible correct them while he is there
The CO will explain that the violations found may result in a citation and a possible financial penalty, then describe the employer’s rights and answer all questions.
Citations are usually prepared at the local OSHA office and mailed to the employer via certified mail. OSHA has up to six months to send a Notice of Penalty. Employers have 15 working days upon receipt to file an intention to contest OSHA citations, and/or to request an informal conference with the area director to discuss any citations issued.
The citations include:
- A description “with particularity “of the violation
- The proposed penalty if any
- The date by which the hazard must be corrected
TIP: Remember, this is not a time for debate. The law requires OSHA to issue citations for safety and health standards violations.
Other Than Serious Violation - A violation that has a direct relationship to job safety and health, but probably would not cause death or serious physical harm. A proposed penalty of up to $7,000 for each violation is discretionary. A penalty for an other-than-serious violation may be adjusted downward by as much as 95 percent, depending on the employer's good faith (demonstrated efforts to comply with the Act), history of previous violations, and size of business. When the adjusted penalty amounts to less than $100, no penalty is proposed.
Serious Violation - A violation where there is substantial probability that death or serious physical harm could result and that the employer knew, or should have known, of the hazard. A mandatory penalty of up to $7,000 for each violation is proposed. A penalty for a serious violation may be adjusted downward, based on the employer's good faith, history of previous violations, the gravity of the alleged violation, and size of business.
Willful Violation - A violation that the employer knowingly commits or commits with plain indifference to the law. The employer either knows that what he or she is doing constitutes a violation, or is aware that a hazardous condition existed and made no reasonable effort to eliminate it. Penalties of up to $70,000 may be proposed for each willful violation, with a minimum penalty of $5,000 for each violation. A proposed penalty for a willful violation may be adjusted downward, depending on the size of the business and its history of previous violations. Usually, no credit is given for good faith. If an employer is convicted of a willful violation of a standard that has resulted in the death of an employee, the offense is punishable by a court-imposed fine or by imprisonment for up to six months, or both. A fine of up to $250,000 for an individual, or $500,000 for a corporation, may be imposed for a criminal conviction.
Repeated Violation - A violation of any standard, regulation, rule, or order where, upon reinspection, a substantially similar violation can bring a fine of up to $70,000 for each such violation. To be the basis of a repeated citation, the original citation must be final; a citation under contest may not serve as the basis for a subsequent repeated citation.
Failure to Abate Prior Violation - Failure to abate a prior violation may bring a civil penalty of up to $7,000 for each day the violation continues beyond the prescribed abatement date.
De Minimis Violation - De minimis violations are violations of standards which have no direct or immediate relationship to safety or health. Whenever de minimis conditions are found during an inspection, they are documented in the same way as any other violation, but are not included on the citation.
Other Than Serious Violation - A violation that has a direct relationship to job safety and health, but probably would not cause death or serious physical harm. A proposed penalty of up to $7,000 for each violation is discretionary. A penalty for an other-than-serious violation may be adjusted downward by as much as 95 percent, depending on the employer's good faith (demonstrated efforts to comply with the Act), history of previous violations, and size of business. When the adjusted penalty amounts to less than $100, no penalty is proposed. EXAMPLE LACK OF PROPER MARKING ON CHEMICALS
Serious Violation - A violation where there is substantial probability that death or serious physical harm could result and that the employer knew, or should have known, of the hazard. A mandatory penalty of up to $7,000 for each violation is proposed. A penalty for a serious violation may be adjusted downward, based on the employer's good faith, history of previous violations, the gravity of the alleged violation, and size of business. EXAMPLE NOT LOCKING AND TAGING OUT EQUIPMENT
Willful Violation –(One of most serious violation) A violation that the employer knowingly commits or commits with plain indifference to the law. The employer either knows that what he or she is doing constitutes a violation, or is aware that a hazardous condition existed and made no reasonable effort to eliminate it. Penalties of up to $70,000 may be proposed for each willful violation, with a minimum penalty of $5,000 for each violation. A proposed penalty for a willful violation may be adjusted downward, depending on the size of the business and its history of previous violations. Usually, no credit is given for good faith. If an employer is convicted of a willful violation of a standard that has resulted in the death of an employee, the offense is punishable by a court-imposed fine or by imprisonment for up to six months, or both. A fine of up to $250,000 for an individual, or $500,000 for a corporation, may be imposed for a criminal conviction.
Repeated Violation - A violation of any standard, regulation, rule, or order where, upon re-inspection, a substantially similar violation can bring a fine of up to $70,000 for each such violation. To be the basis of a repeated citation, the original citation must be final; a citation under contest may not serve as the basis for a subsequent repeated citation.
Failure to Abate Prior Violation - Failure to abate a prior violation may bring a civil penalty of up to $7,000 for each day the violation continues beyond the prescribed abatement date.
De Minimis Violation - De minimis violations are violations of standards which have no direct or immediate relationship to safety or health. Whenever de minimis conditions are found during an inspection, they are documented in the same way as any other violation, but are not included on the citation.
A ladder or stairs that are not built to normal standards is an example of a de minimis violation.
The employer will receive citations and notices of proposed penalties by certified mail.
- employer must post a copy of each citation at or near the place a violation occurred, for three days or until the violation is abated, whichever is longer.
Common causes to dispute citations include:
- The citation is false
- The citation’s dollar penalty is excessive
- You disagree with the citation’s contention that the danger was real, serious, and that an accident was likely to occur
- The contention that you are responsible for causing the unsafe conditions
TIP: Contesting may not relieve you completely of a penalty, but it may help you negotiate a lesser fine. Contesting is usually a good idea. OSHA typically negotiates with employers to a lesser penalty amount.
Un Preventable Employee Misconduct
Shifting liability back to employee.
The premise is that is would be unfair to cite the employer who has promoted safety, trained his employees for something that could not be prevented. (essentially what an accident is)
The OSHA’s Field Operations Manual, says to prevail on the affirmative defense of “Unpreventable Employee Misconduct –the employer must show that it…
…did 4 things:
Established a work rule adequate to prevent the violation (Safety Policy)
Effectively communicated the rule to employees; (Training, safety committees, signed agendas or quizzes)
Established methods for discovering violations of work rules, and yet did not know about an isolated violation of the work rules; and (Audits dates and findings)
Established effective enforcement of the rule when violations are discovered (discipline policy in handbook and document discipline even verbal)
1- Create a written Safety Policy
Must address the hazards most frequently encountered by your employees.
Work rules must be as strict or stricter than the OSHA standards.
Work rules need to be in writing.
Work rules should be distributed to all
- Have employees sign and agree (Handbook and Safety Policy)
General Standards in Safety Policy
2) Communicate the rules to your employees
Ensure new employees are properly trained prior to being sent to work.
- Examine your orientation program: New Hire and Worker Transfer
- No “grace period” granted by OSHA for new employees.
- Signed Forms for safety policy and handbook
Continued training-Risk Management
- Videos, personal reviews or work
- Educate employee regarding most frequently encountered hazards
- Industry specific risks
- Review portions of work rules and OSHA standards
- Distribute hand-outs
2) Communicate the rules to your employees
Maintain documentation
- date, names of individuals in attendance, trainer, translator, detail specific topics covered, job site or location of class Hold class in Spanish as well as English
Safety Committees
- Management should run or be involved
- maintain strict records of meeting agendas, sign in sheet and subject matters
- Discipline supervisor for failure to hold meeting or for failure to return documentation in timely manner
Periodically use guest speaker or do demonstration to enforce safety
- Insurance Agent, Risk Manager
- Other Vendor- Fleet Safety, Hi-Los, Wellness Coaches, OSHA Consultants
3) Take Steps to Discover Violations
Safety inspections, walkthroughs, audits
Detect hazard
- written up hazards condition and abatement taken
Detect work rule violation
- write up employee(s)
Use other resources to do periodic safety inspections
- Company safety representative
- Top company management officials
- Worker compensation carrier
- General liability carrier
- Outside consultant/auditor
- Sub-contractor
- Question laborers
TIP: OSHA may ask your laborers:
- how long were they performing in such a manner?
- how long did condition exist?
- did their supervisor instruct them to work in such a manner?
did their supervisor or anyone else from the company know they were doing this?
How would your employees answer these questions?
4. Discipline: Enforce and document violations
Does your company have a disciplinary system?
- Is it in writing?
- Is it in or referenced in the work rules?
Do the employees know they can be disciplined for violation of work rules?
Do the supervisors know they can, and will be disciplined for failing to discipline an employee for violating the work rules?
Do you document verbal warnings?
Do you track discipline?
Have you suspended or terminated an employee for violating your safety rules?
Are employees aware that other employees have been disciplined for violating work rules?
Your safety program must enforce the safety rules
- Document discipline
TIP: Accountability Starts with Management: Don’t preach PPE and walk into your factory floor or jobsite without your own glasses
QUESTION: OSHA cited my company because an employee was found not wearing safety glasses. There is no dispute the employee was not wearing the glasses, or that it was required (it is), but the employee was violating our strict safety glass policy. Do we have any defenses?
To have evidence to prove the Un Preventable Employee Misconduct defense you need to demonstrate that:
Employer has an established PPE policy that addresses the type of PPE for which the employer was cited;
All employees (including the employee who was found not wearing the PPE) have been trained on the PPE policy;
Employer conducts regular audits of the workplace to ensure employees are following the PPE policy
Employees are disciplined when they are found to be in violation of the PPE policy (or other safety rules).
STRONG CASE IF YOU CAN DEMONSTRATE ALL 4 CRITERIA
SUMMARY-
Be Prepared and proactive. This will help make your workplace more safer, healthier and profitable
Start recording and implementing written safety plans
Self Inspect yourself
Create Safety Policy on OSHA inspections- Allows you to plan for the inspection
Understand the law (consult 29 CFR 1910, general industry standards)