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How proactive
maintenance pays off
Top quartile vs. everyone else
Best practice in maintenance
means the difference between
good enough and great.
Top quartile performers have lower costs and higher availability using the same re-
sources. This means they can produce more efficiently than their competitors.
Advantages of
best practice maintenance
3xMORE LIKELY TO HAVE
LESS THAN 3% OF
REPLACEMENT ASSET
VALUE (RAV)
2xMORE LIKELY TO HAVE
TOP QUARTILE
AVAILABILITY
1.5xMORE LIKELY TO HAVE
MAINTENANCE BUDGET
LESS THAN 3% OF SALES
HIGHER
AVAILABILITY
LOWER
MAINTENANCE
COSTS
LOWER
INVENTORY
COSTS
Some characteristics
of top quartile maintenance
MORE LIKELY TO HAVE
TWICE THE PdM
EFFECTIVENESS
5x
MORE LIKELY TO HAVE
LESS THAN 3%
REWORK
4x
MORE LIKELY TO
HAVE >52%
WRENCH TIME
4x
MORE LIKELY TO
INVEST IN MAINTENANCE
TRAINING
7x
MORE LIKELY TO HAVE
CONDUCTED
MAINTENANCE
STRATEGY REVIEW
6x
MORE LIKELY TO
CONDUCT ROOT CAUSE
FAILURE ANALYSIS
4x
MORE LIKELY TO HAVE
OVERTIME LESS
THAN 5%
2.5x
How to get there
Avoid Reactive Maintenance
Practice reliability and risk focused proactive maintenance
Implement Best Maintenance Benchmarks
Focus on Continuous improvements
Can’t make it alone?
Let SKF get you there.
Learn more at:
http://bit.ly/1RhuPYh

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How proactive maintenance pays off

  • 1. How proactive maintenance pays off Top quartile vs. everyone else
  • 2. Best practice in maintenance means the difference between good enough and great. Top quartile performers have lower costs and higher availability using the same re- sources. This means they can produce more efficiently than their competitors.
  • 3. Advantages of best practice maintenance 3xMORE LIKELY TO HAVE LESS THAN 3% OF REPLACEMENT ASSET VALUE (RAV) 2xMORE LIKELY TO HAVE TOP QUARTILE AVAILABILITY 1.5xMORE LIKELY TO HAVE MAINTENANCE BUDGET LESS THAN 3% OF SALES HIGHER AVAILABILITY LOWER MAINTENANCE COSTS LOWER INVENTORY COSTS
  • 4. Some characteristics of top quartile maintenance MORE LIKELY TO HAVE TWICE THE PdM EFFECTIVENESS 5x MORE LIKELY TO HAVE LESS THAN 3% REWORK 4x MORE LIKELY TO HAVE >52% WRENCH TIME 4x MORE LIKELY TO INVEST IN MAINTENANCE TRAINING 7x MORE LIKELY TO HAVE CONDUCTED MAINTENANCE STRATEGY REVIEW 6x MORE LIKELY TO CONDUCT ROOT CAUSE FAILURE ANALYSIS 4x MORE LIKELY TO HAVE OVERTIME LESS THAN 5% 2.5x
  • 5. How to get there Avoid Reactive Maintenance Practice reliability and risk focused proactive maintenance Implement Best Maintenance Benchmarks Focus on Continuous improvements
  • 6. Can’t make it alone? Let SKF get you there. Learn more at: http://bit.ly/1RhuPYh