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Good practices for pork value chains in emerging
                   countries.




                         Patrice Gautier, Dr. Vet.

                           patrice@asvelis.com




Managing Risks in Emerging Pork Markets: an international south-south symposium
                              Hanoi, April 2012
Born as a pig farmer in Brittany …                    Trained as a vet in Europe …




                   Trained as a livestock extension worker in Vietnam …
Since 2007 …




                                             Asia + Africa
       + West Africa




Livestock Development                   Evaluation &
     Animal Health                Strengthening of National
Veterinary Public Health             Veterinary Services
ASVELIS’ direct activities related to the pork sector:




Vietnamese Village                       Thai-Burmese Village
 1. Increasing crossbred piglet production with smallholders.

                                                                2. Animal Health services to
                                                                medium pig farmers around
                                                                Hanoi.




                      3. Bringing safe pork to Hanoi
                      consumers
                      (to be started in 2012)
About this presentation:

 • An attempt to give some initial guidance to those who want to
  engage into (or organize) the farming / slaughtering / retailing of
  pork meat and get as close as possible to OIE & CODEX
  international standards.

 • Issues / Solutions / Good Practices at various stages of the value
  chain and for various private and public stakeholders:
   • Strategic planning.
   • Farming.
   • Slaughtering.
   • Marketing / Retailing / Catering.
   • Laboratories.
   • Veterinary Administration.
The level of upgrades in pork value chain depends
on the current situation and expected objectives.

• Backyard pigs for very local consumption:
        • Biological hazards > chemical hazards.
        • Focus on zoonotic diseases.
        • Focus on basic hygiene at house-slaughtering.


• Small & medium scale fatteners for “within-the-district” consumption:
        • Focus on chemical residues & zoonotic diseases.
        • Focus on higher hygiene at slaughter slabs & small slaughterhouses.


• Medium & large-scale fatteners for urban markets:
        • Focus even more on chemical residues.
        • Implement strict hygiene practices in well-designed & well-operated small /
          medium slaughterhouses, with basic chilling facilities.
        • Should be the only ones allowed to sell outside district/province.
Strategic Planning
                     Issues                            Solutions& Good Practices
At National level

Lack of consultation between stakeholders.       Identification of public & private stakeholders.
                                                 Meetings between representatives of various
                                                 stakeholder groups.
Poor description of the current situation.       Situational Analysis / “Where are we now?”

Lack of strategy and accurate objectives.        Strategic Objectives / “Where do we want to be in
                                                 the future?”
Lack or inadequacy of projects / programs.       Development Plan / “How do we get there?”
                                                 Coordination!
For a pork entrepreneur

Lack of understanding of customer demand & its   Defining what pork for what kind of customers.
likely evolution over the future.
Lack of Business Plan                            Planning (human, physical, financial resources
                                                 …)
Overproduction or inability to meet customer     Decide on initial production capacity and
demand after initial success.                    subsequent increases.
Strategic Planning applied to Strengthening Veterinary Services
                                         « Treatment »
                                        Capacity Building,
                                        Specific Activities,
                                      Projects and Programs

                                           Veterinary
                                           Legislation


  « Diagnosis »    « Prescription »
                                         Public / Private
                                          Partnerships
                                                               PVS Pathway
     PVS                 PVS
                                                                Follow-Up
   Evaluation        Gap Analysis
                                           Veterinary            Missions
                       including           Education
                  Veterinary Services’
                  Strategic Priorities
                                          Laboratories
Farming
                      Issues                                  Solutions& Good Practices
BIOLOGICAL HAZARDS

Healthy or apparently healthy pigs with zoonotic      Active & passive disease surveillance (serology,
parasites, JE, HEV, flu etc.                          coprology, post-mortem inspection …), prevention …
Sick pigs going in the meat chain with zoonotic       Biosecurity + Vet supervision + Compensation +
bacteria.                                             Ethics.
CHEMICAL HAZARDS

Systematic high level of antimicrobial residues       Use of “final stage” factory feed from a reliable feed
because of wrong factory feed.                        manufacturer at least 10 days before slaughtering.
Systematic high level of hormone residues because     Strict regulations about vet medicines + laboratory
of farmer’s administration & trader’s push.           testing + ethics + heavy punishment.
Irregular high levels of antimicrobial residues       Biosecurity + Vet supervision + Compensation +
because of pig sickness before slaughtering (pushed   Ethics + Laboratory testing in meat.
by salesmen).
Heavy metals (from water etc.)                        Laboratory testing.

PHYSICAL HAZARDS

Needles …                                             Farmers & vets’ attention.
New suggested
classification for pig
farming systems in
Vietnam:

=> Avoiding the terms
“commercial”,
“smallholders”,
“family-based” …

=> Any of these
systems can produce
safe pork and any of
these systems can
produce unsafe pork!
Pre-condition:
   Knowing & complying with OIE international standards.

• OIE Animal Health Code for
 Terrestrial Animals.

• Useful documents:


 • OIE-FAO Guide to Good Farming
   Practices for Animal Production
   Food Safety. 2011.

 • The Pork Quality Assurance Plus
   (USA).
Slaughtering
                     Issues                                     Solutions& Good Practices
Even when good slaughtering practices: lack of        Slaughterers to be forced to know the origin of animals
traceability => biological and chemical hazards.      (farms)?
Lack of basic guidelines about design for small       Issues guidelines. See layout examples (below slides) on
slaughterhouses.                                      small-scale pig slaughterhouses.
Investment Capital: USD 15,000 (for building;         Needs public support (grant matching and / or loans).
white tiles; basic equipment; chilling room; waste    Depreciation over 10 years => USD 20 per week.
treatment)
Poor hygiene practices in both slaughter slabs        Issue guide to good slaughtering practices.
and large slaughterhouses.                            Training of stakeholders.
Lack of awareness about the need of rapidly           Need for a regulation that forces the use of post-
chilling the meat if it is not going to be consumed   slaughtering rapid chilling for meat to be stored over few
quickly => probably one explanation for the ILRI      days (supermarkets, shops etc.).
research result on microbiological contamination      Training of stakeholders.
of pork meat at supermarkets.
Ante & post-mortem inspection.                        Training of public veterinarians; delegation to private
                                                      vets.
Water quality                                         Need further R&D on cost-effective systems.

Waste management                                      Need further R&D on cost-effective systems.

Animal Welfare                                        Reduce transport time; use simple electro narcosis
                                                      shears.
From APDC
Training Center in
Philippines
From one foreign specialist.
Small-Scale poultry slaughterhouse in Vietnam.

•   Adapted from France.
•   Initial investment = USD 15,000.
•   Capacity: up to 500-1,000 poultry per day.
•   Can be used for 10-50 pigs per day with some adjustments.
Marketing, retailing &catering
                     Issues                                Solutions& Good Practices
Variable hygiene practices at retailing & catering   Issue guidelines for retailers and caterers.
stages.                                              Upgrade regulations.
Lack of knowledge in cold chain aspects.             Training of stakeholders.

Even when good retailing / catering practices and    Retailers and caterers should start to ask for
when good external aspect of meat: lack of           origin of product (farms & slaughterhouses) and
traceability => biological and chemical hazards.     visit them.
Inadequate communication with customers.             Training of stakeholders.
Lack of branding.
Insufficient laboratory analyses especially on       Request laboratory analyses based on risk
chemical residues.                                   assessments.
Customers not willing to pay a premium price         Farmers’ organizations or farmer-vet partnership
(>20%).                                              (ASVELIS example) to cover the entire value
                                                     chain from farm to table, therefore with a control
                                                     on traceability, products’ selling prices etc.
Laboratories
                       Issues                                     Solutions& Good Practices
Testing for micro-organisms (Salmonella,                  Training of laboratory staff; increase number of
Campylobacter etc.):                                      testing for staff to acquire experience etc.
- No serotyping.                                          Better design of protocols for sampling.
- Not looking at prevalence according to the
   production stage (farm, slaughterhouse etc.)
Testing for antimicrobial residues: high cost & lack of   Use of cheap/rapid test (Premi-Test).
sensitivity of current methods.
Insufficient testing for heavy metals, hormones,          Need risk assessments& more testing.
melamine etc.
Overall deficiencies of laboratories (opening hours;      Review and repeat the CSIRO-led assessment of the
standard operating procedures; certification etc.)        capacities of national laboratories in ASEAN.
                                                          Encourage the development of private laboratories.
Veterinary Administration
                   Issues                            Solutions& Good Practices
Described in the OIE reports (2005 & 2010) on   Gradual implementation of the strengthening
the PVS Evaluation of Veterinary Services of    program decided by OIE & Vietnam’s Department
Vietnam.                                        of Animal Health (PVS Gap Analysis report –
                                                2010).
Starting small is possible.



                                  One pig farmer
                            10 sows => 4 fatteners per week


One part-time               One small slaughterhouse
 Veterinarian

                              A small retailing outlet


                               500 initial consumers
                             (0.5 kg per person per week =
                               250 kg of meat per week)
1. Urgent actions needed to help small pig producers feed
their own villages & townships, before they get all invaded
        with cheap pork from large-scale pig sector.




   Local pork from              Pork cuts “imported” from
      villagers                    large-scale farms
2. Is it acceptable that children in many emerging
countries are exposed to high levels of chemical residues
  on an almost daily basis through the consumption of
        animal-derived products and other food?
Diversity & complexity of constraints & opportunities of the pork
                 sector in developing countries.
                                +
National & International funding available but inadequately used
                             overall.
                                +
           Private sector investing or willing to invest

                              =
          Strategic Planning Exercise (Participatory):
                   An essential tool to start!




                 Thanks for your attention!

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Good practices for pork value chains in emerging countries

  • 1. Good practices for pork value chains in emerging countries. Patrice Gautier, Dr. Vet. patrice@asvelis.com Managing Risks in Emerging Pork Markets: an international south-south symposium Hanoi, April 2012
  • 2. Born as a pig farmer in Brittany … Trained as a vet in Europe … Trained as a livestock extension worker in Vietnam …
  • 3. Since 2007 … Asia + Africa + West Africa Livestock Development Evaluation & Animal Health Strengthening of National Veterinary Public Health Veterinary Services
  • 4. ASVELIS’ direct activities related to the pork sector: Vietnamese Village Thai-Burmese Village 1. Increasing crossbred piglet production with smallholders. 2. Animal Health services to medium pig farmers around Hanoi. 3. Bringing safe pork to Hanoi consumers (to be started in 2012)
  • 5. About this presentation: • An attempt to give some initial guidance to those who want to engage into (or organize) the farming / slaughtering / retailing of pork meat and get as close as possible to OIE & CODEX international standards. • Issues / Solutions / Good Practices at various stages of the value chain and for various private and public stakeholders: • Strategic planning. • Farming. • Slaughtering. • Marketing / Retailing / Catering. • Laboratories. • Veterinary Administration.
  • 6. The level of upgrades in pork value chain depends on the current situation and expected objectives. • Backyard pigs for very local consumption: • Biological hazards > chemical hazards. • Focus on zoonotic diseases. • Focus on basic hygiene at house-slaughtering. • Small & medium scale fatteners for “within-the-district” consumption: • Focus on chemical residues & zoonotic diseases. • Focus on higher hygiene at slaughter slabs & small slaughterhouses. • Medium & large-scale fatteners for urban markets: • Focus even more on chemical residues. • Implement strict hygiene practices in well-designed & well-operated small / medium slaughterhouses, with basic chilling facilities. • Should be the only ones allowed to sell outside district/province.
  • 7. Strategic Planning Issues Solutions& Good Practices At National level Lack of consultation between stakeholders. Identification of public & private stakeholders. Meetings between representatives of various stakeholder groups. Poor description of the current situation. Situational Analysis / “Where are we now?” Lack of strategy and accurate objectives. Strategic Objectives / “Where do we want to be in the future?” Lack or inadequacy of projects / programs. Development Plan / “How do we get there?” Coordination! For a pork entrepreneur Lack of understanding of customer demand & its Defining what pork for what kind of customers. likely evolution over the future. Lack of Business Plan Planning (human, physical, financial resources …) Overproduction or inability to meet customer Decide on initial production capacity and demand after initial success. subsequent increases.
  • 8. Strategic Planning applied to Strengthening Veterinary Services « Treatment » Capacity Building, Specific Activities, Projects and Programs Veterinary Legislation « Diagnosis » « Prescription » Public / Private Partnerships PVS Pathway PVS PVS Follow-Up Evaluation Gap Analysis Veterinary Missions including Education Veterinary Services’ Strategic Priorities Laboratories
  • 9. Farming Issues Solutions& Good Practices BIOLOGICAL HAZARDS Healthy or apparently healthy pigs with zoonotic Active & passive disease surveillance (serology, parasites, JE, HEV, flu etc. coprology, post-mortem inspection …), prevention … Sick pigs going in the meat chain with zoonotic Biosecurity + Vet supervision + Compensation + bacteria. Ethics. CHEMICAL HAZARDS Systematic high level of antimicrobial residues Use of “final stage” factory feed from a reliable feed because of wrong factory feed. manufacturer at least 10 days before slaughtering. Systematic high level of hormone residues because Strict regulations about vet medicines + laboratory of farmer’s administration & trader’s push. testing + ethics + heavy punishment. Irregular high levels of antimicrobial residues Biosecurity + Vet supervision + Compensation + because of pig sickness before slaughtering (pushed Ethics + Laboratory testing in meat. by salesmen). Heavy metals (from water etc.) Laboratory testing. PHYSICAL HAZARDS Needles … Farmers & vets’ attention.
  • 10. New suggested classification for pig farming systems in Vietnam: => Avoiding the terms “commercial”, “smallholders”, “family-based” … => Any of these systems can produce safe pork and any of these systems can produce unsafe pork!
  • 11. Pre-condition: Knowing & complying with OIE international standards. • OIE Animal Health Code for Terrestrial Animals. • Useful documents: • OIE-FAO Guide to Good Farming Practices for Animal Production Food Safety. 2011. • The Pork Quality Assurance Plus (USA).
  • 12. Slaughtering Issues Solutions& Good Practices Even when good slaughtering practices: lack of Slaughterers to be forced to know the origin of animals traceability => biological and chemical hazards. (farms)? Lack of basic guidelines about design for small Issues guidelines. See layout examples (below slides) on slaughterhouses. small-scale pig slaughterhouses. Investment Capital: USD 15,000 (for building; Needs public support (grant matching and / or loans). white tiles; basic equipment; chilling room; waste Depreciation over 10 years => USD 20 per week. treatment) Poor hygiene practices in both slaughter slabs Issue guide to good slaughtering practices. and large slaughterhouses. Training of stakeholders. Lack of awareness about the need of rapidly Need for a regulation that forces the use of post- chilling the meat if it is not going to be consumed slaughtering rapid chilling for meat to be stored over few quickly => probably one explanation for the ILRI days (supermarkets, shops etc.). research result on microbiological contamination Training of stakeholders. of pork meat at supermarkets. Ante & post-mortem inspection. Training of public veterinarians; delegation to private vets. Water quality Need further R&D on cost-effective systems. Waste management Need further R&D on cost-effective systems. Animal Welfare Reduce transport time; use simple electro narcosis shears.
  • 13. From APDC Training Center in Philippines
  • 14. From one foreign specialist.
  • 15. Small-Scale poultry slaughterhouse in Vietnam. • Adapted from France. • Initial investment = USD 15,000. • Capacity: up to 500-1,000 poultry per day. • Can be used for 10-50 pigs per day with some adjustments.
  • 16.
  • 17. Marketing, retailing &catering Issues Solutions& Good Practices Variable hygiene practices at retailing & catering Issue guidelines for retailers and caterers. stages. Upgrade regulations. Lack of knowledge in cold chain aspects. Training of stakeholders. Even when good retailing / catering practices and Retailers and caterers should start to ask for when good external aspect of meat: lack of origin of product (farms & slaughterhouses) and traceability => biological and chemical hazards. visit them. Inadequate communication with customers. Training of stakeholders. Lack of branding. Insufficient laboratory analyses especially on Request laboratory analyses based on risk chemical residues. assessments. Customers not willing to pay a premium price Farmers’ organizations or farmer-vet partnership (>20%). (ASVELIS example) to cover the entire value chain from farm to table, therefore with a control on traceability, products’ selling prices etc.
  • 18. Laboratories Issues Solutions& Good Practices Testing for micro-organisms (Salmonella, Training of laboratory staff; increase number of Campylobacter etc.): testing for staff to acquire experience etc. - No serotyping. Better design of protocols for sampling. - Not looking at prevalence according to the production stage (farm, slaughterhouse etc.) Testing for antimicrobial residues: high cost & lack of Use of cheap/rapid test (Premi-Test). sensitivity of current methods. Insufficient testing for heavy metals, hormones, Need risk assessments& more testing. melamine etc. Overall deficiencies of laboratories (opening hours; Review and repeat the CSIRO-led assessment of the standard operating procedures; certification etc.) capacities of national laboratories in ASEAN. Encourage the development of private laboratories.
  • 19. Veterinary Administration Issues Solutions& Good Practices Described in the OIE reports (2005 & 2010) on Gradual implementation of the strengthening the PVS Evaluation of Veterinary Services of program decided by OIE & Vietnam’s Department Vietnam. of Animal Health (PVS Gap Analysis report – 2010).
  • 20. Starting small is possible. One pig farmer 10 sows => 4 fatteners per week One part-time One small slaughterhouse Veterinarian A small retailing outlet 500 initial consumers (0.5 kg per person per week = 250 kg of meat per week)
  • 21. 1. Urgent actions needed to help small pig producers feed their own villages & townships, before they get all invaded with cheap pork from large-scale pig sector. Local pork from Pork cuts “imported” from villagers large-scale farms
  • 22. 2. Is it acceptable that children in many emerging countries are exposed to high levels of chemical residues on an almost daily basis through the consumption of animal-derived products and other food?
  • 23. Diversity & complexity of constraints & opportunities of the pork sector in developing countries. + National & International funding available but inadequately used overall. + Private sector investing or willing to invest = Strategic Planning Exercise (Participatory): An essential tool to start! Thanks for your attention!