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Submitted By: Submitted To:
NAND KUMAR SHARMA Mr.Gourav purohit
16ERAME031 Head Of Department
B.TECH.4TH Year Mechnical deparment
A
RESEARCH
PAPER PRESENTATION
ON
“GO - KARTS”
Session 2019-2020
Department of Mechanical Engineering
Aravali Institute of Technical Studies, Udaipur
Rajasthan Technical University, Kota.
CONTENTS
• INTRODUCTION
• SCOPE OF THE PROJECT
• PARTS OF A GO KART
• SYSTEMS USED IN GO-KART
• WORKING OF THE ENGINE
• WORKING OF AUTOMATIC TRASMISSION
• SPECIFICATION OF A GO- KART
• DESIGN AND DRAWINGS
• FABRICATION
• PERFORMANCE STUDY
• SERVICES AND MAINTANANCE
• PROJECT PLANNIG
• MARKET STUDY
• ESTIMATION AND COSTING
• ENTERPRENESHIP
• PROJECT ALBUM
• CONCLUSION
INTRODUCTION
There are many motor sports in the world. Bikes, cars, formula one are
examples of them the drivers in these are very professional and accurate. They can
drive it very fast but there are motor sports which do not need professional and need no
great speed. The vehicle used are very cheap. Such a motor sports is Go-karting . They
resemble to the formula one car but it is not as faster as F1 and also cost is very less.
The drivers in go-karting are also not professionals. Even children can also drive it. Go
karting have four wheels and a small engine. They are widely used in racing in U S and
also they are getting popular in india.
SCOPE OF THE PROJECT
Go – karting is a big craze to the Americans and Europeans. It is initially created
in United states in 1950s and used as a way to pass spare time. Gradually it become a
big hobby and other countries followed it . In India go – karting is getting ready to
make waves. A racing track is ready in Nagpur for go karting and chennai is also trying
to make one. Indian companies are also producing go – karting in small scale. MRF and
Indus motors are the major bodies in karts and they are offering karts 1 lakh, but to
make go – kart popular, the price must come down. For that many people are trying to
build one under 1 lakh and we had also take up the challenge and make our under 25 k.
this is a dream come true. A go – kart just under RS.25000/-. So we are sure that our
project will have a high demand in the industry and also we are hopping to get orders
From the racing guns.
ABOUT GO- KARTS
Go-kart is a simple four-wheeled, small engine, single sealed racing car used mainly in
United States. They were initially created in the 1950s. Post-war period by airmen as a way to
pass spare time. Art Ingels is generally accepted to be the father of karting. He built the first kart
in Southern California in 1956. From them, it is being popular all over America and also Europe.
A Go-kart, by definition, has no suspension and no differential. They are usually raced on scaled
down tracks, but are sometimes driven as entertainment or as a hobby by non-professionals.
Karting is commonly perceived as the stepping shone to the higher and more expensive ranks of
motor sports. Kart racing is generally accepted as the most economic form of motor sport
available.
As a free-time activity, it can be performed by almost anybody and permitting licensed racing for
anyone from the age of 8 onwards.
ABOUT GO - KART
• Go-Karts in India
Go-karts emerged in India in 2003 from MRF, which has a 250cc two-stroke engine,
which produce 15 bhp of power, which costs around 3 lakh. Indus motors are also
offering Go-karts for 1 lakh to 3 lakh. There are racing tracks in Nagpur for go-karting,
which is known as the home of go-karts in India. Many people take part in the racing and
is getting popular.
• Go-Karts in Foreign Countries
Go-karts in foreign countries have much more performance than the Indians. One
type is a single engined 160cc 4-stroke kart with a maximum speed of around 40 mph and
second type, a twin-engined 320cc 4-stroke kart used in outdoor with a maximum speed
of 70 mph. There are hundred of racing tracks in US for karting and also they are much
more professional than the Indians.
PARTS OF A GO- KART
In a Go-Kart, there are mainly six parts.
They are
• 1. Chassis
• 2. Engine
• 3. Steering
• 4. Transmission
• 5. Tyres
• 6. Brake
• 7. Electric Starter
SYSTEMS USED IN A GO- KART
Like every automobile, go-karts also have various systems. Mainly
 There are 4 Systems in This Kart.
• 1. Fuel system
• 2. Ignition system
• 3. Lubrication system
• 4. Cooling system
 Fuel System
• a) Fuel tank
• b) Fuel strainer or Fuel filter
• c) Air cleaner
WORKING OF THE ENGINE
The engine we used in this kart is a 2-stroke petrol engine. The 2-
stroke engine has no valves. Ports serve the purpose of admitting and
exhausting the charge. These parts open into the cylinder; they are
covered and opened by the sliding piston.
WORKING OF AUTOMATIC
TRANSMISSION
This go-kart has no gears and clutches. The transmission we use is
not manual, its automatic. For this purpose, we use continuously variable
transmission. We use pulley and belt system type CVT.
SPECIFICATION OF A
GO - KARTS
• Engine Displacement (cc) = 212 cc
• No. Of cylinders = 1
• Type of Fuel = Petrol & Kerosen
• No. Of Strokes = 4
• Maximum power (Hp) = 6.5 Hp @ 3600 rpm
• No. Of gears / variator = Variator
• Max. Torque = 1.0 kgm @ 3000 rpm
• Overall Length (mm) = 1650
• Height (mm) = 710
• Wheel Base (mm) = 1270
• Ground Clearance (mm) = 203
• Kerb Weight (kg) = 70
• Fuel tank capacity = 1 litre
• Brake = Disk
• Type of Cooling = Air cooling
DESIGN & DRAWINGS
Chassis
• Type of Material = MS
• Quality = Square Tube
• Diameter of tube = 1 inch
Axle
• Type of Material = M S
• Length of Axle = 44 inches
• Dia of axle = 25 mm
Brake
• Position = Single Rear
• Type = Drum Brake
• Brake Dia = 110 mm
Sprocket
• Type of Material = M S
• Outer radius of sprocket = 80 mm
• No. Of Teeth = 44
Fuel Tank
• Material = Plastic
• Capacity = 1 Litre
FABRICATION
CHASSIS
First of all, the chassis is constructed. The GI pipe is taken as per
dimensions and bends in required places using bending machine. Then
the pipes are welded rigid
AXLE
The required shaft is taken as per the dimensions and turned on
the lathe.
SPROCKET
The sprocket is welded on the axle at required place.
BRAKE
The brake is also placed in the axle in the left side. The boredom
is connected to it and is connected to left pedal in front of kart.
ACCELERATOR
The accelerator pedal is placed is the right side of the front of the
kart and is connected to the engine.
PERFORMANCE STUDY
First of all, we say that this is not a performance machine.We are
taking a two – wheeled engine and connected to four wheels. So the
performance also deferrers. We tested this vehicle at standard conditions.
Engines are tested to find out the variations of Brake Horse Power,
Torque, Fuel Consumption, Frictional Horse Power and Specific Fuel
Consumption at different engine speeds.
SERVICE AND MAINTANACE
Servicing
a. Only qualified service personal should carry out activities on machine.
b. Always use standard engine components as specified.
c. Servicing must be done regular intervals.
Maintenance Schedule
a. Daily
I. Check the lubrication oil in the sump. Tap up necessary.
II. Keep the fuel tank full. The tank should be fitted in completely with clean petrol
at the end of the day’s work.
III. Check the tier pressure. The pressure must be at least 18 psi.
IV. Clean the the engine at the end of day’s work, if there are any leakages, dust will
collect at the leaky spots during next day work. Suck leakages should be attended
properly.
b. Every 50 kms
I. Inspect fuel lines, throttle operation, brake shoe, wheels and tires etc.
II. Adjust throttle operation, carburetor, valve clearance, etc
PROJECT PLANNING
Introduction
the kind of small-scale industry that we are intending two stars in an assembling
industry. We are sure to manufacture the product according to customer’s requirements. We are
not making only go- karts in this industry, only secondary production is kart. Primary
production is motorcycle with the same engine. The manufacturing of kart will be according to
orders. Out manufacturing shop well equipped with all machines such as lathe, drilling machine,
grinding machine, milling machine, power hacksaw, welding machine, etc. so that we can do
any production in connection with replacement of worn out parts of the job.
we can also provide opportunities for 6 technical and 3 managerial staff.
Using present equipment either it may be loss of our valuable energy and time or otherwise it
may be loss of money. Our venture is a solution for that.
In near future we plan to develop our industry and increase the production to customer
requirements.
MARKET SURVEY
Before establishing our plant we conducted a market survey to
know the trend of the market. Since our project is one which gives much
important to time saving and energy loss main customers are attracted.
Hence our survey was made to collect the opinions and suggestions from
those who in racing field. The points we have covered during our survey
were:
a. Method of present system
b. Advantages of present system
c. Disadvantages of present system
d. Expense of present system
e. Suggestion of new system from them
f. Presentation of our project before them
g. Their opinion about the proposal
h. Feasibility of the project in their work
i. Convincing them of our realibility
ESTIMATION AND COSTING
Costing may be define as systematic procedure for recording accurately every
item of expenditure, incurred on the manufacture of a product by different
departments of any manufacturing concern.
Objectives of cost estimation.
Main objectives of costing as follows:
a. To help the producer in deciding the manufacturing and selling policies
b. To help in filling up tender enquiries.
c. To decide the amount of overheads, this helps in comparing and checking the
actual overheads of the factory.
d. To decide wage rates of the workers after carrying out a time study.
e. It help to decide whether a particular material should be purchased from the
market or to be manufactured.
f. It help in providing the designs, which may reduce the cost of production.
ENTERPRENERSHIP
An entrepreneur is define as an agent of charge. He is the most critical factor. In
economic development of any region, he plays a very important and catalytic role in
activating the factor of production leading to overall economic development. This is
the view of economists on entrepreneurship. Entrepreneur should posses judgment
perseverance, knowledge of the world and business and also the ability to
superintend and administrator. He often described as engineer of industrial progress
and chief agent of the production.
to summarize entrepreneurship can be described as a creative and innovative
response to the environment such response can take place in any field of social
endeavor business, industry, agriculture, education, social work and life.
PROJRCT ALBUM
CONCLUSION
The 320cc , four stroke, 4 wheeled racing car, go- kart , we finally made one
under 1 lakh which is a big truth. But we made just a prototype of that performance
machine. The materials we used are not up to the mark of automotive standard . The
big companies will design one go kart at a minimum of two years but we made this
from two months. We do not recommend driving this go- kart at a speed of 40km/h
but it is a best suited in 30-40 km/k speed.
the project report is prepared in such a manner that every layman can
understand the details pertaining to the project.
thus we have finish our project work as requirement and with the helps of the
above statements in this presentation.
THANK YOU
Go kart design project presentation

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Go kart design project presentation

  • 1. Submitted By: Submitted To: NAND KUMAR SHARMA Mr.Gourav purohit 16ERAME031 Head Of Department B.TECH.4TH Year Mechnical deparment A RESEARCH PAPER PRESENTATION ON “GO - KARTS” Session 2019-2020 Department of Mechanical Engineering Aravali Institute of Technical Studies, Udaipur Rajasthan Technical University, Kota.
  • 2. CONTENTS • INTRODUCTION • SCOPE OF THE PROJECT • PARTS OF A GO KART • SYSTEMS USED IN GO-KART • WORKING OF THE ENGINE • WORKING OF AUTOMATIC TRASMISSION • SPECIFICATION OF A GO- KART • DESIGN AND DRAWINGS • FABRICATION • PERFORMANCE STUDY • SERVICES AND MAINTANANCE • PROJECT PLANNIG • MARKET STUDY • ESTIMATION AND COSTING • ENTERPRENESHIP • PROJECT ALBUM • CONCLUSION
  • 3. INTRODUCTION There are many motor sports in the world. Bikes, cars, formula one are examples of them the drivers in these are very professional and accurate. They can drive it very fast but there are motor sports which do not need professional and need no great speed. The vehicle used are very cheap. Such a motor sports is Go-karting . They resemble to the formula one car but it is not as faster as F1 and also cost is very less. The drivers in go-karting are also not professionals. Even children can also drive it. Go karting have four wheels and a small engine. They are widely used in racing in U S and also they are getting popular in india.
  • 4. SCOPE OF THE PROJECT Go – karting is a big craze to the Americans and Europeans. It is initially created in United states in 1950s and used as a way to pass spare time. Gradually it become a big hobby and other countries followed it . In India go – karting is getting ready to make waves. A racing track is ready in Nagpur for go karting and chennai is also trying to make one. Indian companies are also producing go – karting in small scale. MRF and Indus motors are the major bodies in karts and they are offering karts 1 lakh, but to make go – kart popular, the price must come down. For that many people are trying to build one under 1 lakh and we had also take up the challenge and make our under 25 k. this is a dream come true. A go – kart just under RS.25000/-. So we are sure that our project will have a high demand in the industry and also we are hopping to get orders From the racing guns.
  • 5. ABOUT GO- KARTS Go-kart is a simple four-wheeled, small engine, single sealed racing car used mainly in United States. They were initially created in the 1950s. Post-war period by airmen as a way to pass spare time. Art Ingels is generally accepted to be the father of karting. He built the first kart in Southern California in 1956. From them, it is being popular all over America and also Europe. A Go-kart, by definition, has no suspension and no differential. They are usually raced on scaled down tracks, but are sometimes driven as entertainment or as a hobby by non-professionals. Karting is commonly perceived as the stepping shone to the higher and more expensive ranks of motor sports. Kart racing is generally accepted as the most economic form of motor sport available. As a free-time activity, it can be performed by almost anybody and permitting licensed racing for anyone from the age of 8 onwards.
  • 6. ABOUT GO - KART • Go-Karts in India Go-karts emerged in India in 2003 from MRF, which has a 250cc two-stroke engine, which produce 15 bhp of power, which costs around 3 lakh. Indus motors are also offering Go-karts for 1 lakh to 3 lakh. There are racing tracks in Nagpur for go-karting, which is known as the home of go-karts in India. Many people take part in the racing and is getting popular. • Go-Karts in Foreign Countries Go-karts in foreign countries have much more performance than the Indians. One type is a single engined 160cc 4-stroke kart with a maximum speed of around 40 mph and second type, a twin-engined 320cc 4-stroke kart used in outdoor with a maximum speed of 70 mph. There are hundred of racing tracks in US for karting and also they are much more professional than the Indians.
  • 7. PARTS OF A GO- KART In a Go-Kart, there are mainly six parts. They are • 1. Chassis • 2. Engine • 3. Steering • 4. Transmission • 5. Tyres • 6. Brake • 7. Electric Starter
  • 8. SYSTEMS USED IN A GO- KART Like every automobile, go-karts also have various systems. Mainly  There are 4 Systems in This Kart. • 1. Fuel system • 2. Ignition system • 3. Lubrication system • 4. Cooling system  Fuel System • a) Fuel tank • b) Fuel strainer or Fuel filter • c) Air cleaner
  • 9. WORKING OF THE ENGINE The engine we used in this kart is a 2-stroke petrol engine. The 2- stroke engine has no valves. Ports serve the purpose of admitting and exhausting the charge. These parts open into the cylinder; they are covered and opened by the sliding piston.
  • 10. WORKING OF AUTOMATIC TRANSMISSION This go-kart has no gears and clutches. The transmission we use is not manual, its automatic. For this purpose, we use continuously variable transmission. We use pulley and belt system type CVT.
  • 11. SPECIFICATION OF A GO - KARTS • Engine Displacement (cc) = 212 cc • No. Of cylinders = 1 • Type of Fuel = Petrol & Kerosen • No. Of Strokes = 4 • Maximum power (Hp) = 6.5 Hp @ 3600 rpm • No. Of gears / variator = Variator • Max. Torque = 1.0 kgm @ 3000 rpm • Overall Length (mm) = 1650 • Height (mm) = 710 • Wheel Base (mm) = 1270 • Ground Clearance (mm) = 203 • Kerb Weight (kg) = 70 • Fuel tank capacity = 1 litre • Brake = Disk • Type of Cooling = Air cooling
  • 12. DESIGN & DRAWINGS Chassis • Type of Material = MS • Quality = Square Tube • Diameter of tube = 1 inch Axle • Type of Material = M S • Length of Axle = 44 inches • Dia of axle = 25 mm Brake • Position = Single Rear • Type = Drum Brake • Brake Dia = 110 mm Sprocket • Type of Material = M S • Outer radius of sprocket = 80 mm • No. Of Teeth = 44 Fuel Tank • Material = Plastic • Capacity = 1 Litre
  • 13. FABRICATION CHASSIS First of all, the chassis is constructed. The GI pipe is taken as per dimensions and bends in required places using bending machine. Then the pipes are welded rigid AXLE The required shaft is taken as per the dimensions and turned on the lathe. SPROCKET The sprocket is welded on the axle at required place. BRAKE The brake is also placed in the axle in the left side. The boredom is connected to it and is connected to left pedal in front of kart. ACCELERATOR The accelerator pedal is placed is the right side of the front of the kart and is connected to the engine.
  • 14. PERFORMANCE STUDY First of all, we say that this is not a performance machine.We are taking a two – wheeled engine and connected to four wheels. So the performance also deferrers. We tested this vehicle at standard conditions. Engines are tested to find out the variations of Brake Horse Power, Torque, Fuel Consumption, Frictional Horse Power and Specific Fuel Consumption at different engine speeds.
  • 15. SERVICE AND MAINTANACE Servicing a. Only qualified service personal should carry out activities on machine. b. Always use standard engine components as specified. c. Servicing must be done regular intervals. Maintenance Schedule a. Daily I. Check the lubrication oil in the sump. Tap up necessary. II. Keep the fuel tank full. The tank should be fitted in completely with clean petrol at the end of the day’s work. III. Check the tier pressure. The pressure must be at least 18 psi. IV. Clean the the engine at the end of day’s work, if there are any leakages, dust will collect at the leaky spots during next day work. Suck leakages should be attended properly. b. Every 50 kms I. Inspect fuel lines, throttle operation, brake shoe, wheels and tires etc. II. Adjust throttle operation, carburetor, valve clearance, etc
  • 16. PROJECT PLANNING Introduction the kind of small-scale industry that we are intending two stars in an assembling industry. We are sure to manufacture the product according to customer’s requirements. We are not making only go- karts in this industry, only secondary production is kart. Primary production is motorcycle with the same engine. The manufacturing of kart will be according to orders. Out manufacturing shop well equipped with all machines such as lathe, drilling machine, grinding machine, milling machine, power hacksaw, welding machine, etc. so that we can do any production in connection with replacement of worn out parts of the job. we can also provide opportunities for 6 technical and 3 managerial staff. Using present equipment either it may be loss of our valuable energy and time or otherwise it may be loss of money. Our venture is a solution for that. In near future we plan to develop our industry and increase the production to customer requirements.
  • 17. MARKET SURVEY Before establishing our plant we conducted a market survey to know the trend of the market. Since our project is one which gives much important to time saving and energy loss main customers are attracted. Hence our survey was made to collect the opinions and suggestions from those who in racing field. The points we have covered during our survey were: a. Method of present system b. Advantages of present system c. Disadvantages of present system d. Expense of present system e. Suggestion of new system from them f. Presentation of our project before them g. Their opinion about the proposal h. Feasibility of the project in their work i. Convincing them of our realibility
  • 18. ESTIMATION AND COSTING Costing may be define as systematic procedure for recording accurately every item of expenditure, incurred on the manufacture of a product by different departments of any manufacturing concern. Objectives of cost estimation. Main objectives of costing as follows: a. To help the producer in deciding the manufacturing and selling policies b. To help in filling up tender enquiries. c. To decide the amount of overheads, this helps in comparing and checking the actual overheads of the factory. d. To decide wage rates of the workers after carrying out a time study. e. It help to decide whether a particular material should be purchased from the market or to be manufactured. f. It help in providing the designs, which may reduce the cost of production.
  • 19. ENTERPRENERSHIP An entrepreneur is define as an agent of charge. He is the most critical factor. In economic development of any region, he plays a very important and catalytic role in activating the factor of production leading to overall economic development. This is the view of economists on entrepreneurship. Entrepreneur should posses judgment perseverance, knowledge of the world and business and also the ability to superintend and administrator. He often described as engineer of industrial progress and chief agent of the production. to summarize entrepreneurship can be described as a creative and innovative response to the environment such response can take place in any field of social endeavor business, industry, agriculture, education, social work and life.
  • 21. CONCLUSION The 320cc , four stroke, 4 wheeled racing car, go- kart , we finally made one under 1 lakh which is a big truth. But we made just a prototype of that performance machine. The materials we used are not up to the mark of automotive standard . The big companies will design one go kart at a minimum of two years but we made this from two months. We do not recommend driving this go- kart at a speed of 40km/h but it is a best suited in 30-40 km/k speed. the project report is prepared in such a manner that every layman can understand the details pertaining to the project. thus we have finish our project work as requirement and with the helps of the above statements in this presentation.