FOILEX TDS TECHNOLOGY

INTRODUCTION

FOILEX TDS Pumps are mainly used for oil spill recovery onboard FOILEX’ own
Weir Type Skimmers as well as many other manufacturers’ skimmers, and as
separate transfer pump units for off-loading of for example tanks and sunken vessels.




FOILEX TDS 200 Sea Skimmer                   FOILEX TDS 150 Off-loading Pump


The revolutionary TDS “Twin Disc Screw” Pump design, with improved capabilities
for high viscous oil pumping, has up to 70% higher capacity than any other
traditional Archimedian Screw Pump design when compared at equivalent rpm and
screw diameter.

The "Twin Disc Screw" Pump has two
circular Sealing Discs fitted to each side
of the pump screw creating its positive
displacement and required pressure
when pumping.

Each disc operate in an alternating
fashion and allows the pump screw
diameter to be fully utilised during 2 x
180° of each revolution, thereby
facilitating the large and unique
displacement of the TDS Pumps.




FOILEX Engineering AB                 www.foilex.com             Phone: +46-31 222525
Page 2 of 5

1. FOILEX TDS PUMP FEATURES

1.1 LARGE DISPLACEMENT

Displacement and Pump Screw diameter are
the two important design parameters that gives
the Positive Displacement Index, PDI of a
Screw Pump. The PDI is independent of pump
size and pump speed.

Positive Displacement Index:

PDI = 7 x D / d3

D = Displacement
d = Screw diameter

The FOILEX TDS Design has a PDI = 1,7
which is 70% more compared to traditional
Archimedian screw pumps today.

The large displacement provides high output
capacity in low to medium viscosity oils
or......to operate efficient at low rpm in high
viscous oils with a minimum of emulsification.

The combination with large exposed pump
screw area and large discharge connection
provides unique capabilities for high viscous oil
pumping.


1.2 LARGE EXPOSED PUMP SCREW AREA

The 3 x 120° pump inlet sections in combination with
the long feeding screw provides a large exposed
rotating screw area.

The TDS Pump will therefore mechanically catch,
mix and cut debris contaminated high viscous oil and
feed it into the pump section independent of the
pump suction capability.

This feature is very importance especially when
pumping high viscous oil with low or non fluid
characteristics.



FOILEX Engineering AB                www.foilex.com    Phone: +46-31 222525
Page 3 of 5



1.3 SMALL OUTER DIMENSIONS

The unique TDS design provides very small
outer dimensions compared to its pump
screw diameter.

The TDS Pumps are therefore very useful as
off-loading pumps in emergency situations
where only narrow tank inlets are available.

Min. Manhole Diameter

      • TDS 150: 300 mm / 12"
      • TDS 200: 420 mm / 17"
      • TDS 250: 550 mm / 22"

FOILEX TDS 150 Pump is the World’s First
Archemedian Screw Pump that fits into the oil
tankers standard 12" Butterworth hatch.




1.4 FULLY MACHINE MADE PUMP SCREW

All TDS Pump Screws are identically and
fully machine-made in its pressure build up
zone.

Each Sealing Disc thereby fits snugly and
provides a tight and safe seal.

To provide an abrasive resistant surface, the
Pump Screw is coated with a hardened
chemical nickel coating for minimum wear of
both Sealing Discs and Pump Screw.




FOILEX Engineering AB               www.foilex.com   Phone: +46-31 222525
Page 4 of 5

2. MORE FOILEX PUMP FEATURES

2.1 CUTTING KNIVES AT INLET AND OUTLET

The pump inlet is equipped with three cutting
tools and one circular cutting knife in
hardened stainless steel for efficient debris
handling.

The high torque motor is sufficient to cut all
type of debris such as wood, seaweed,
plastics, ropes, etc.

The larger TDS 200 and 250 Pumps are at its
outlet also equipped with four hardened
stainless steel cutting knives to prevent
clogging, etc. All cutting devices can easily be sharpened when worn.




2.2 REPLACEABLE SEALING DISCS

The replaceable Sealing Discs are available in Polyurethane or Nitril Rubber
depending on application.

       • Polyurethane:
         Extremely resistant to abrasive wear,
         such as sandy oil, etc.


       • Nitrile rubber:
         Suitable for operations in
         aggressive oils, high temperature
         and steamy environments.



Split Pump Casing provides easy and direct
access for service and inspection of the
sealing discs.

No need to dismount the inlet weir or other
skimmer parts for inspection.




FOILEX Engineering AB                 www.foilex.com              Phone: +46-31 222525
Page 5 of 5
2.3 EXCHANGEABLE DISCHARGE CONNECTIONS

To reduce pressure drop and pipe resistance
to a minimum, especially when pumping high
viscous oil, it is of great importance to keep
the discharge hose / pipe diameter as large
as possible.

Pipe resistance will drop significantly when
going from Ø 3" to Ø 8".

Outlet Diam. Vs Pressure Drop:

      •   Ø 3" : 100%
      •   Ø 4" : 32%
      •   Ø 6" : 6%
      •   Ø 8" : 2%

Foilex TDS Pumps have exchangeable Discharge Cones from ∅ 3” to ∅ 8”.



2.4 ANNULAR INJECTION FLANGES

For reduction of pressure drop and pipe
resistance all Foilex TDS Pumps can be
equipped with Annular Injection Flanges for
steam, water or other diluting liquids.

Annular Injection Flanges can reduce
pressure drop up to 90 % in certain
conditions.

However, the first step to reduce pressure
drop and pipe resistance to a minimum when
pumping high viscous oil is to keep
Discharge Connection and Hose diameter as
large as possible. (see feature above)




FOILEX Engineering AB                www.foilex.com         Phone: +46-31 222525

Foilex TDS Technology - EPS Marine

  • 1.
    FOILEX TDS TECHNOLOGY INTRODUCTION FOILEXTDS Pumps are mainly used for oil spill recovery onboard FOILEX’ own Weir Type Skimmers as well as many other manufacturers’ skimmers, and as separate transfer pump units for off-loading of for example tanks and sunken vessels. FOILEX TDS 200 Sea Skimmer FOILEX TDS 150 Off-loading Pump The revolutionary TDS “Twin Disc Screw” Pump design, with improved capabilities for high viscous oil pumping, has up to 70% higher capacity than any other traditional Archimedian Screw Pump design when compared at equivalent rpm and screw diameter. The "Twin Disc Screw" Pump has two circular Sealing Discs fitted to each side of the pump screw creating its positive displacement and required pressure when pumping. Each disc operate in an alternating fashion and allows the pump screw diameter to be fully utilised during 2 x 180° of each revolution, thereby facilitating the large and unique displacement of the TDS Pumps. FOILEX Engineering AB www.foilex.com Phone: +46-31 222525
  • 2.
    Page 2 of5 1. FOILEX TDS PUMP FEATURES 1.1 LARGE DISPLACEMENT Displacement and Pump Screw diameter are the two important design parameters that gives the Positive Displacement Index, PDI of a Screw Pump. The PDI is independent of pump size and pump speed. Positive Displacement Index: PDI = 7 x D / d3 D = Displacement d = Screw diameter The FOILEX TDS Design has a PDI = 1,7 which is 70% more compared to traditional Archimedian screw pumps today. The large displacement provides high output capacity in low to medium viscosity oils or......to operate efficient at low rpm in high viscous oils with a minimum of emulsification. The combination with large exposed pump screw area and large discharge connection provides unique capabilities for high viscous oil pumping. 1.2 LARGE EXPOSED PUMP SCREW AREA The 3 x 120° pump inlet sections in combination with the long feeding screw provides a large exposed rotating screw area. The TDS Pump will therefore mechanically catch, mix and cut debris contaminated high viscous oil and feed it into the pump section independent of the pump suction capability. This feature is very importance especially when pumping high viscous oil with low or non fluid characteristics. FOILEX Engineering AB www.foilex.com Phone: +46-31 222525
  • 3.
    Page 3 of5 1.3 SMALL OUTER DIMENSIONS The unique TDS design provides very small outer dimensions compared to its pump screw diameter. The TDS Pumps are therefore very useful as off-loading pumps in emergency situations where only narrow tank inlets are available. Min. Manhole Diameter • TDS 150: 300 mm / 12" • TDS 200: 420 mm / 17" • TDS 250: 550 mm / 22" FOILEX TDS 150 Pump is the World’s First Archemedian Screw Pump that fits into the oil tankers standard 12" Butterworth hatch. 1.4 FULLY MACHINE MADE PUMP SCREW All TDS Pump Screws are identically and fully machine-made in its pressure build up zone. Each Sealing Disc thereby fits snugly and provides a tight and safe seal. To provide an abrasive resistant surface, the Pump Screw is coated with a hardened chemical nickel coating for minimum wear of both Sealing Discs and Pump Screw. FOILEX Engineering AB www.foilex.com Phone: +46-31 222525
  • 4.
    Page 4 of5 2. MORE FOILEX PUMP FEATURES 2.1 CUTTING KNIVES AT INLET AND OUTLET The pump inlet is equipped with three cutting tools and one circular cutting knife in hardened stainless steel for efficient debris handling. The high torque motor is sufficient to cut all type of debris such as wood, seaweed, plastics, ropes, etc. The larger TDS 200 and 250 Pumps are at its outlet also equipped with four hardened stainless steel cutting knives to prevent clogging, etc. All cutting devices can easily be sharpened when worn. 2.2 REPLACEABLE SEALING DISCS The replaceable Sealing Discs are available in Polyurethane or Nitril Rubber depending on application. • Polyurethane: Extremely resistant to abrasive wear, such as sandy oil, etc. • Nitrile rubber: Suitable for operations in aggressive oils, high temperature and steamy environments. Split Pump Casing provides easy and direct access for service and inspection of the sealing discs. No need to dismount the inlet weir or other skimmer parts for inspection. FOILEX Engineering AB www.foilex.com Phone: +46-31 222525
  • 5.
    Page 5 of5 2.3 EXCHANGEABLE DISCHARGE CONNECTIONS To reduce pressure drop and pipe resistance to a minimum, especially when pumping high viscous oil, it is of great importance to keep the discharge hose / pipe diameter as large as possible. Pipe resistance will drop significantly when going from Ø 3" to Ø 8". Outlet Diam. Vs Pressure Drop: • Ø 3" : 100% • Ø 4" : 32% • Ø 6" : 6% • Ø 8" : 2% Foilex TDS Pumps have exchangeable Discharge Cones from ∅ 3” to ∅ 8”. 2.4 ANNULAR INJECTION FLANGES For reduction of pressure drop and pipe resistance all Foilex TDS Pumps can be equipped with Annular Injection Flanges for steam, water or other diluting liquids. Annular Injection Flanges can reduce pressure drop up to 90 % in certain conditions. However, the first step to reduce pressure drop and pipe resistance to a minimum when pumping high viscous oil is to keep Discharge Connection and Hose diameter as large as possible. (see feature above) FOILEX Engineering AB www.foilex.com Phone: +46-31 222525