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R07 – Feb 2021
e+Jackets
Flexible Thermal Insulation Systems
1. The logic behind flexible insulation
2. Typical applications
3. Product Range & Technical Specs
4. Investment and Pay-Back
5. EWEN Technical Support
5. References
6. Contacts
Practical Solution
for Industrial
Thermal Insulation
R07 – Feb 2021
your Energy Service Company
P 2
Up to the 70’s and 80’s, industrial valves were typically Insulated with a rock or fiberglass mat, and a mechanically protected with an
aluminium box. However, valves rapidly stopped being insulated (see reasons in below image). In the last 2 decades, valves started
being insulated with flexible Insulation Jackets, until then only used for high-end applications such as turbines.
EWEN's e+Jackets – Flexible Thermal Insulation Solutions
1. The logic behind flexible insulation Flexible Insulation Systems
Up to 80’s
2020»2010
Present
R07 – Feb 2021
your Energy Service Company
P 3
General range – temperature up to 260ºC:
• Steam, thermofluid networks: valves, steam traps, filters, pumps, heat exchangers, piping, boiler front plates;
• Extrusion heads (Plastics & rubber Industries);
Medium Temp range (up to 500ºC):
• Gas and steam turbines, piping;
• Generator turbos and exhausts;
Special projects:
• 100% customizable design and manufacture;
• Max temp. > 1000ºC
2. Typical Application Flexible Insulation Systems
EWEN can make a complete take-off of your needs
R07 – Feb 2021
your Energy Service Company
P 4
3. Return on Investment Flexible Insulation Systems
Typical Industry situation: Beyond normal degradation, part of the insulation has been removed (for valve maintenance) and was not
reinstalled. For the equipment in this photo, there is a heat loss of 9.5 kW. The investment in e+Jackets would be around 1700Eur,
giving a return of 0.4 years (5 months!)
150ºC & GN energy » 5 to 6 months
150ºC & biomass source » 12 to 18 months
R07 – Feb 2021
your Energy Service Company
P 5
e+Jackets – Standard Technical Specifications
4. Product Range and Specifications Flexible Insulation Systems
R07 – Feb 2021
your Energy Service Company
P 6
e+Jackets – Standard Range of Production
4. Product Range and Specifications Flexible Insulation Systems
Valves
Process Equipment
(filters, exchangers, etc)
Steam traps Piping (DN25»500)
• Type: gate, ball,
butterfly, safety;
• 2-way and 3-way;
• Flanged or
threaded;
• Manual and
control valves;
Small process
equipment (custom
made):
• Heat exchangers,
• Tanks;
• Condensate
pumps;
• etc;
• Float traps,
thermostatic;
• Horizontal and
vertical
separators;
• DN25 to DN500
• Straight pipe (In stock
for DN25 to DN100, in
lengths of 20cm, 30, 50,
75, 1m;
• 90º and 45º elbows
• Tees;
• Flanges;
• Blind flanges;
R07 – Feb 2021
your Energy Service Company
P 7
e+Jackets – Straight pipe - Example
4. Product Range and Specifications Flexible Insulation Systems
Item Description
1 Blind flange DN80
2 Gate valveDN80
3 Pipe 500mm DN80
4 Pipe 250mm DN80
5 Elbow 90 DN80
6 Pipe 250mm DN80
7 Elbow 90 DN80
8 Pipe 500mm DN80
9 Tee DN80
10 N/A (insulated by item 11)
11 Pipe 500mm DN50
12 Blind flange DN50
13 Gate valve DN50
14 Pipe 500mm DN80
15 Gate valve DN80
16 Blind flange DN80
Pipe sections can be insulated with standard Insulation
jackets. Straight pipe sections, elbows, tees and flanges
complement the valve jackets, to provide a complete
solution for piping.
R07 – Feb 2021
your Energy Service Company
P 8
e+Jackets – Protection of Instrumentation / Climate Control
Flexible Insulation Systems
Frequently the life of industrial instruments is reduced, because the equipment is exposed to aggressive
environments:
» thermally – very low temperatures;
» chemically – exposure to aggressive products (caused by leaks or even by washing);
With a little investment, these instruments can be protected, prolonging their useful life. EWEN develops
customized protection solutions, according to the clients’ needs.
unprotected protected Protection against rain
and projected fluids
Transparent screen
maintains instrument
panel visible
Easy assembly /
disassembly
Longer Life
Exposed to rain and
projected fluids
(washing)
Shorter Life
Increased corrosion
and failures
Increased
Maintenance Costs
Lower MTBF &
Availability
4. Product Range and Specifications
R07 – Feb 2021
your Energy Service Company
P 9
e+Jackets – Temperature maintenance & protection in cold climates
Equip. to be
protected + e+Jacket + Heating
system &
control
+ Temp
transmitter
to Cloud
= Protection
+ Info. +
Alarmes
Cold instrumentation?
Do you need to heat up and maintain a certain
temperature of a fluid (in a tank or in piping)?
Jacket +Heating System + Temperature
transmitter (data available on Web)
Technology: NBIOT / Sigfox / GPRS
Cloud
DB
Flexible Insulation Systems
4. Product Range and Specifications
R07 – Feb 2021
your Energy Service Company
P 10
e+Jackets – Flexible Thermal Insulation Solutions – Closing Systems
Flexible Insulation Systems
EWEN’s e+Jackets can be manufactured with 3 different types of closing systems:
• Velcro (sewn), with a maximum temp. of 200ºC (earlier models up to Oct 2020, had a T. max of 150ºC). This
allows for totally flexible adjustment of the jacket to the insulated body;
• Pressure button – always applied with two lines of buttons, allowing for tighter or looser adjustment;
• Spring – Using stainless steel springs, this allows for continuous adjustment and permanent pressure applied
to the insulated equipment;
Velcro Pressure button Spring
4. Product Range and Specifications
R07 – Feb 2021
your Energy Service Company
P 11
5. EWEN Technical Support Flexible Insulation Systems
Field take-off of
Insulation needs
(if needed) (*)
Offer
Award
Production
Installation
Final Report
demonstrating
results, savings
and return on
investment (*)
EWEN supports its clients, from the field take-off (identification of insulation needs) all
the way to issuing a final report demonstrating the results and savings achieved and
return on investment.
Each and every e+Jacket if identified with a
unique serial number. This allows the client to
re-order any piece in the future.
In special cases, we have the capability to install
instrumentation, to get real-time access to
equipment / piping temperatures.
(*) optional
R07 – Feb 2021
your Energy Service Company
P 12
Flexible Insulation Systems
5. EWEN Technical Support
For special cases, the heat losses are accurately modelled, allowing the design to be
optimized, through material selection, definition of layers and their thicknesses.
R07 – Feb 2021
your Energy Service Company
P 13
6. References
We’re present in the following Sectors:
• Animal feed;
• Auto component sector;
• Auto Tyre (Continental);
• Breweries (Heineken, Damm);
• Ceramics & Construction;
• Chemical Industry (CUF, Fisipe);
• Cork industry (Amorim Group, world’s largest);
• Food & drink (Pepsico, SumolCompal,
EstrellaDamm, Fromagerie Bel, Nestle);
• Footwear and textile;
• Furniture (IKEA);
• Glass (Libbey, Saint Gobain, Vidrala);
• Metalworking;
• Minerals;
• Paper (Europac, Navigator);
• Plastics and rubber;
• Power Plants;
• Oil&Gas;
• Tobacco (Philip Morris);
EWEN’s e+Jackets are currently
installed in the following countries:
• Portugal
• Spain
• France
• United Kingdom
• Slovenia
• Angola
• China
• USA
• Saudi Arabia
• United Arab Emirates
Flexible Insulation Systems
R07 – Feb 2021
your Energy Service Company
P 14
6. References
examples:
Valves, pumps,
piping, tanks,
boiler front plates
Flexible Insulation Systems
R07 – Feb 2021
your Energy Service Company
P 15
6. References
examples:
Plastic processing
equip., heat exchangers,
valve manifolds, rotating
gravel dryers
Flexible Insulation Systems
R07 – Feb 2021
your Energy Service Company
P 16
6. References
examples:
Plastic extrusion machines
Flexible Insulation Systems
R07 – Feb 2021
your Energy Service Company
P 17
6. References
examples:
Thermofluid pumps (240ºC)
Flexible Insulation Systems
R07 – Feb 2021
www.ewen-energy.com
EWEN PT (Portugal)
Aguda Parque, Edf J
Largo de Arcozelo, 76
4410-455 Vila Nova de Gaia - Portugal
Tel / Fax: +351 220945601 / 220934819
Commercial Contact:
Contact: Luis Ribeiro (Partner)
Mobile: +351 919090110 (Portugal)
Email: Luis.Ribeiro@ewen-energy.com
Technical Contact:
Contact: Jose Lourenco (Partner)
Mobile: +351 919383578 (Portugal)
Email: Jose.Lourenco@ewen-energy.com
6. Contacts
EWEN - an Energy Service Company

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Flexible Thermal Insulation Jackets by EWEN

  • 1. R07 – Feb 2021 e+Jackets Flexible Thermal Insulation Systems 1. The logic behind flexible insulation 2. Typical applications 3. Product Range & Technical Specs 4. Investment and Pay-Back 5. EWEN Technical Support 5. References 6. Contacts Practical Solution for Industrial Thermal Insulation
  • 2. R07 – Feb 2021 your Energy Service Company P 2 Up to the 70’s and 80’s, industrial valves were typically Insulated with a rock or fiberglass mat, and a mechanically protected with an aluminium box. However, valves rapidly stopped being insulated (see reasons in below image). In the last 2 decades, valves started being insulated with flexible Insulation Jackets, until then only used for high-end applications such as turbines. EWEN's e+Jackets – Flexible Thermal Insulation Solutions 1. The logic behind flexible insulation Flexible Insulation Systems Up to 80’s 2020»2010 Present
  • 3. R07 – Feb 2021 your Energy Service Company P 3 General range – temperature up to 260ºC: • Steam, thermofluid networks: valves, steam traps, filters, pumps, heat exchangers, piping, boiler front plates; • Extrusion heads (Plastics & rubber Industries); Medium Temp range (up to 500ºC): • Gas and steam turbines, piping; • Generator turbos and exhausts; Special projects: • 100% customizable design and manufacture; • Max temp. > 1000ºC 2. Typical Application Flexible Insulation Systems EWEN can make a complete take-off of your needs
  • 4. R07 – Feb 2021 your Energy Service Company P 4 3. Return on Investment Flexible Insulation Systems Typical Industry situation: Beyond normal degradation, part of the insulation has been removed (for valve maintenance) and was not reinstalled. For the equipment in this photo, there is a heat loss of 9.5 kW. The investment in e+Jackets would be around 1700Eur, giving a return of 0.4 years (5 months!) 150ºC & GN energy » 5 to 6 months 150ºC & biomass source » 12 to 18 months
  • 5. R07 – Feb 2021 your Energy Service Company P 5 e+Jackets – Standard Technical Specifications 4. Product Range and Specifications Flexible Insulation Systems
  • 6. R07 – Feb 2021 your Energy Service Company P 6 e+Jackets – Standard Range of Production 4. Product Range and Specifications Flexible Insulation Systems Valves Process Equipment (filters, exchangers, etc) Steam traps Piping (DN25»500) • Type: gate, ball, butterfly, safety; • 2-way and 3-way; • Flanged or threaded; • Manual and control valves; Small process equipment (custom made): • Heat exchangers, • Tanks; • Condensate pumps; • etc; • Float traps, thermostatic; • Horizontal and vertical separators; • DN25 to DN500 • Straight pipe (In stock for DN25 to DN100, in lengths of 20cm, 30, 50, 75, 1m; • 90º and 45º elbows • Tees; • Flanges; • Blind flanges;
  • 7. R07 – Feb 2021 your Energy Service Company P 7 e+Jackets – Straight pipe - Example 4. Product Range and Specifications Flexible Insulation Systems Item Description 1 Blind flange DN80 2 Gate valveDN80 3 Pipe 500mm DN80 4 Pipe 250mm DN80 5 Elbow 90 DN80 6 Pipe 250mm DN80 7 Elbow 90 DN80 8 Pipe 500mm DN80 9 Tee DN80 10 N/A (insulated by item 11) 11 Pipe 500mm DN50 12 Blind flange DN50 13 Gate valve DN50 14 Pipe 500mm DN80 15 Gate valve DN80 16 Blind flange DN80 Pipe sections can be insulated with standard Insulation jackets. Straight pipe sections, elbows, tees and flanges complement the valve jackets, to provide a complete solution for piping.
  • 8. R07 – Feb 2021 your Energy Service Company P 8 e+Jackets – Protection of Instrumentation / Climate Control Flexible Insulation Systems Frequently the life of industrial instruments is reduced, because the equipment is exposed to aggressive environments: » thermally – very low temperatures; » chemically – exposure to aggressive products (caused by leaks or even by washing); With a little investment, these instruments can be protected, prolonging their useful life. EWEN develops customized protection solutions, according to the clients’ needs. unprotected protected Protection against rain and projected fluids Transparent screen maintains instrument panel visible Easy assembly / disassembly Longer Life Exposed to rain and projected fluids (washing) Shorter Life Increased corrosion and failures Increased Maintenance Costs Lower MTBF & Availability 4. Product Range and Specifications
  • 9. R07 – Feb 2021 your Energy Service Company P 9 e+Jackets – Temperature maintenance & protection in cold climates Equip. to be protected + e+Jacket + Heating system & control + Temp transmitter to Cloud = Protection + Info. + Alarmes Cold instrumentation? Do you need to heat up and maintain a certain temperature of a fluid (in a tank or in piping)? Jacket +Heating System + Temperature transmitter (data available on Web) Technology: NBIOT / Sigfox / GPRS Cloud DB Flexible Insulation Systems 4. Product Range and Specifications
  • 10. R07 – Feb 2021 your Energy Service Company P 10 e+Jackets – Flexible Thermal Insulation Solutions – Closing Systems Flexible Insulation Systems EWEN’s e+Jackets can be manufactured with 3 different types of closing systems: • Velcro (sewn), with a maximum temp. of 200ºC (earlier models up to Oct 2020, had a T. max of 150ºC). This allows for totally flexible adjustment of the jacket to the insulated body; • Pressure button – always applied with two lines of buttons, allowing for tighter or looser adjustment; • Spring – Using stainless steel springs, this allows for continuous adjustment and permanent pressure applied to the insulated equipment; Velcro Pressure button Spring 4. Product Range and Specifications
  • 11. R07 – Feb 2021 your Energy Service Company P 11 5. EWEN Technical Support Flexible Insulation Systems Field take-off of Insulation needs (if needed) (*) Offer Award Production Installation Final Report demonstrating results, savings and return on investment (*) EWEN supports its clients, from the field take-off (identification of insulation needs) all the way to issuing a final report demonstrating the results and savings achieved and return on investment. Each and every e+Jacket if identified with a unique serial number. This allows the client to re-order any piece in the future. In special cases, we have the capability to install instrumentation, to get real-time access to equipment / piping temperatures. (*) optional
  • 12. R07 – Feb 2021 your Energy Service Company P 12 Flexible Insulation Systems 5. EWEN Technical Support For special cases, the heat losses are accurately modelled, allowing the design to be optimized, through material selection, definition of layers and their thicknesses.
  • 13. R07 – Feb 2021 your Energy Service Company P 13 6. References We’re present in the following Sectors: • Animal feed; • Auto component sector; • Auto Tyre (Continental); • Breweries (Heineken, Damm); • Ceramics & Construction; • Chemical Industry (CUF, Fisipe); • Cork industry (Amorim Group, world’s largest); • Food & drink (Pepsico, SumolCompal, EstrellaDamm, Fromagerie Bel, Nestle); • Footwear and textile; • Furniture (IKEA); • Glass (Libbey, Saint Gobain, Vidrala); • Metalworking; • Minerals; • Paper (Europac, Navigator); • Plastics and rubber; • Power Plants; • Oil&Gas; • Tobacco (Philip Morris); EWEN’s e+Jackets are currently installed in the following countries: • Portugal • Spain • France • United Kingdom • Slovenia • Angola • China • USA • Saudi Arabia • United Arab Emirates Flexible Insulation Systems
  • 14. R07 – Feb 2021 your Energy Service Company P 14 6. References examples: Valves, pumps, piping, tanks, boiler front plates Flexible Insulation Systems
  • 15. R07 – Feb 2021 your Energy Service Company P 15 6. References examples: Plastic processing equip., heat exchangers, valve manifolds, rotating gravel dryers Flexible Insulation Systems
  • 16. R07 – Feb 2021 your Energy Service Company P 16 6. References examples: Plastic extrusion machines Flexible Insulation Systems
  • 17. R07 – Feb 2021 your Energy Service Company P 17 6. References examples: Thermofluid pumps (240ºC) Flexible Insulation Systems
  • 18. R07 – Feb 2021 www.ewen-energy.com EWEN PT (Portugal) Aguda Parque, Edf J Largo de Arcozelo, 76 4410-455 Vila Nova de Gaia - Portugal Tel / Fax: +351 220945601 / 220934819 Commercial Contact: Contact: Luis Ribeiro (Partner) Mobile: +351 919090110 (Portugal) Email: Luis.Ribeiro@ewen-energy.com Technical Contact: Contact: Jose Lourenco (Partner) Mobile: +351 919383578 (Portugal) Email: Jose.Lourenco@ewen-energy.com 6. Contacts EWEN - an Energy Service Company