Presentation of EWEN's Flexible Thermal Insulation Jackets.
This type of jackets are substituting traditional insulation in all industries, providing a huge advantage: Remove it and Reinstall it in seconds.
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Flexible Thermal Insulation Jackets by EWEN
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e+Jackets
Flexible Thermal Insulation Systems
1. The logic behind flexible insulation
2. Typical applications
3. Product Range & Technical Specs
4. Investment and Pay-Back
5. EWEN Technical Support
5. References
6. Contacts
Practical Solution
for Industrial
Thermal Insulation
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Up to the 70’s and 80’s, industrial valves were typically Insulated with a rock or fiberglass mat, and a mechanically protected with an
aluminium box. However, valves rapidly stopped being insulated (see reasons in below image). In the last 2 decades, valves started
being insulated with flexible Insulation Jackets, until then only used for high-end applications such as turbines.
EWEN's e+Jackets – Flexible Thermal Insulation Solutions
1. The logic behind flexible insulation Flexible Insulation Systems
Up to 80’s
2020»2010
Present
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General range – temperature up to 260ºC:
• Steam, thermofluid networks: valves, steam traps, filters, pumps, heat exchangers, piping, boiler front plates;
• Extrusion heads (Plastics & rubber Industries);
Medium Temp range (up to 500ºC):
• Gas and steam turbines, piping;
• Generator turbos and exhausts;
Special projects:
• 100% customizable design and manufacture;
• Max temp. > 1000ºC
2. Typical Application Flexible Insulation Systems
EWEN can make a complete take-off of your needs
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3. Return on Investment Flexible Insulation Systems
Typical Industry situation: Beyond normal degradation, part of the insulation has been removed (for valve maintenance) and was not
reinstalled. For the equipment in this photo, there is a heat loss of 9.5 kW. The investment in e+Jackets would be around 1700Eur,
giving a return of 0.4 years (5 months!)
150ºC & GN energy » 5 to 6 months
150ºC & biomass source » 12 to 18 months
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e+Jackets – Standard Technical Specifications
4. Product Range and Specifications Flexible Insulation Systems
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e+Jackets – Standard Range of Production
4. Product Range and Specifications Flexible Insulation Systems
Valves
Process Equipment
(filters, exchangers, etc)
Steam traps Piping (DN25»500)
• Type: gate, ball,
butterfly, safety;
• 2-way and 3-way;
• Flanged or
threaded;
• Manual and
control valves;
Small process
equipment (custom
made):
• Heat exchangers,
• Tanks;
• Condensate
pumps;
• etc;
• Float traps,
thermostatic;
• Horizontal and
vertical
separators;
• DN25 to DN500
• Straight pipe (In stock
for DN25 to DN100, in
lengths of 20cm, 30, 50,
75, 1m;
• 90º and 45º elbows
• Tees;
• Flanges;
• Blind flanges;
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e+Jackets – Straight pipe - Example
4. Product Range and Specifications Flexible Insulation Systems
Item Description
1 Blind flange DN80
2 Gate valveDN80
3 Pipe 500mm DN80
4 Pipe 250mm DN80
5 Elbow 90 DN80
6 Pipe 250mm DN80
7 Elbow 90 DN80
8 Pipe 500mm DN80
9 Tee DN80
10 N/A (insulated by item 11)
11 Pipe 500mm DN50
12 Blind flange DN50
13 Gate valve DN50
14 Pipe 500mm DN80
15 Gate valve DN80
16 Blind flange DN80
Pipe sections can be insulated with standard Insulation
jackets. Straight pipe sections, elbows, tees and flanges
complement the valve jackets, to provide a complete
solution for piping.
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e+Jackets – Protection of Instrumentation / Climate Control
Flexible Insulation Systems
Frequently the life of industrial instruments is reduced, because the equipment is exposed to aggressive
environments:
» thermally – very low temperatures;
» chemically – exposure to aggressive products (caused by leaks or even by washing);
With a little investment, these instruments can be protected, prolonging their useful life. EWEN develops
customized protection solutions, according to the clients’ needs.
unprotected protected Protection against rain
and projected fluids
Transparent screen
maintains instrument
panel visible
Easy assembly /
disassembly
Longer Life
Exposed to rain and
projected fluids
(washing)
Shorter Life
Increased corrosion
and failures
Increased
Maintenance Costs
Lower MTBF &
Availability
4. Product Range and Specifications
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e+Jackets – Temperature maintenance & protection in cold climates
Equip. to be
protected + e+Jacket + Heating
system &
control
+ Temp
transmitter
to Cloud
= Protection
+ Info. +
Alarmes
Cold instrumentation?
Do you need to heat up and maintain a certain
temperature of a fluid (in a tank or in piping)?
Jacket +Heating System + Temperature
transmitter (data available on Web)
Technology: NBIOT / Sigfox / GPRS
Cloud
DB
Flexible Insulation Systems
4. Product Range and Specifications
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e+Jackets – Flexible Thermal Insulation Solutions – Closing Systems
Flexible Insulation Systems
EWEN’s e+Jackets can be manufactured with 3 different types of closing systems:
• Velcro (sewn), with a maximum temp. of 200ºC (earlier models up to Oct 2020, had a T. max of 150ºC). This
allows for totally flexible adjustment of the jacket to the insulated body;
• Pressure button – always applied with two lines of buttons, allowing for tighter or looser adjustment;
• Spring – Using stainless steel springs, this allows for continuous adjustment and permanent pressure applied
to the insulated equipment;
Velcro Pressure button Spring
4. Product Range and Specifications
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5. EWEN Technical Support Flexible Insulation Systems
Field take-off of
Insulation needs
(if needed) (*)
Offer
Award
Production
Installation
Final Report
demonstrating
results, savings
and return on
investment (*)
EWEN supports its clients, from the field take-off (identification of insulation needs) all
the way to issuing a final report demonstrating the results and savings achieved and
return on investment.
Each and every e+Jacket if identified with a
unique serial number. This allows the client to
re-order any piece in the future.
In special cases, we have the capability to install
instrumentation, to get real-time access to
equipment / piping temperatures.
(*) optional
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Flexible Insulation Systems
5. EWEN Technical Support
For special cases, the heat losses are accurately modelled, allowing the design to be
optimized, through material selection, definition of layers and their thicknesses.
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6. References
We’re present in the following Sectors:
• Animal feed;
• Auto component sector;
• Auto Tyre (Continental);
• Breweries (Heineken, Damm);
• Ceramics & Construction;
• Chemical Industry (CUF, Fisipe);
• Cork industry (Amorim Group, world’s largest);
• Food & drink (Pepsico, SumolCompal,
EstrellaDamm, Fromagerie Bel, Nestle);
• Footwear and textile;
• Furniture (IKEA);
• Glass (Libbey, Saint Gobain, Vidrala);
• Metalworking;
• Minerals;
• Paper (Europac, Navigator);
• Plastics and rubber;
• Power Plants;
• Oil&Gas;
• Tobacco (Philip Morris);
EWEN’s e+Jackets are currently
installed in the following countries:
• Portugal
• Spain
• France
• United Kingdom
• Slovenia
• Angola
• China
• USA
• Saudi Arabia
• United Arab Emirates
Flexible Insulation Systems
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6. References
examples:
Valves, pumps,
piping, tanks,
boiler front plates
Flexible Insulation Systems
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6. References
examples:
Plastic processing
equip., heat exchangers,
valve manifolds, rotating
gravel dryers
Flexible Insulation Systems
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6. References
examples:
Plastic extrusion machines
Flexible Insulation Systems
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6. References
examples:
Thermofluid pumps (240ºC)
Flexible Insulation Systems
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www.ewen-energy.com
EWEN PT (Portugal)
Aguda Parque, Edf J
Largo de Arcozelo, 76
4410-455 Vila Nova de Gaia - Portugal
Tel / Fax: +351 220945601 / 220934819
Commercial Contact:
Contact: Luis Ribeiro (Partner)
Mobile: +351 919090110 (Portugal)
Email: Luis.Ribeiro@ewen-energy.com
Technical Contact:
Contact: Jose Lourenco (Partner)
Mobile: +351 919383578 (Portugal)
Email: Jose.Lourenco@ewen-energy.com
6. Contacts
EWEN - an Energy Service Company