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1
PRADEEP TANDALE
INTERN
2
Flavour Training
Keva
4
Five Senses
SENSATION
 Sightht
 Smell
 Taste
 Touch
 Hearing
5
Chemical Sensations
 Olfactory
 Gustatory (sweet, sour, salty, bitter, umami)
Soluble substances on taste buds
 Trigeminal (cooling, hot, burning, pungent...)
NERVE INFORMATIONS
Smell direct (odor)
Smell retronasal
Volatile substances,
Nasal and retronasal cavity
6
Flavour Language
Descriptive terms used in the sensory analysis of a flavor.
The overall impression of an odour and flavor can be divided into:
Top note – first impact
Middle note – flavor during consumption
Base note - flavor after consumption
Timing - change depending on product
beverage – short
semi solid- middle
solid - long
Every flavorist acquires his own vocabulary for describing a flavor.
He then talks about notes e.g. fruity, green, floral, woody, spicy etc.
7
Descriptor Group Citrus
• Citrus-orange, lemon, mandarin, grapefruit, lime,
gooseberry
• Process- fresh fruit, fresh juice, packed juice, popular
market products
Descriptors- fresh, juicy, sweet, pulpy, ripe, cooked,
oxidized, citrus, terpenic, citrus, peely, rindy
8
Descriptor Group Berries
• Berries : Strawberry, Raspberry, Blueberry,
Elderberry, Bilberry, Blackberry, Boysenberry,
Cranberry
• Process : Fresh fruit, Fresh juice, Jam, Frozen,
Market Products
• Descriptors : berry, fruity, creamy, sweet, tart,
ripe, green, floral, jammy
9
Descriptor Group Dairy
• Dairy: milk, cream, butter, ghee, yoghurt, cheese,
condensed milk, kulfi
• Process: fresh, cooked, pasteurized, evaporated,
sterilized, fermented
• Descriptor: sour, sweet, caramel, vanillic, burnt, malt,
green, milky, creamy, boiled, rich, buttery, fatty, rancid
10
Descriptor Group Fruits
• Fruits : Apple, banana, Peach, Guava, Melons,
Mango, Litchi, Pineapple,
• Process : Fresh fruit, Fresh Juice, Market products
• Descriptors : fruity, sweet, sour, juicy, peely, skiny,
pulpy, green, ripe, floral, jammy, over-ripe
11
Descriptor Group Nuts
• Nuts : Almonds, Pistachio, Groundnuts, Hazelnuts,
Walnuts, Coconut
• Process : Roasted, powder, fresh
• Descriptors : nutty, oily, fatty, rancid, woody,
caramelic, roasted, raw, fried
12
Descriptor Group Mints
• Mints : Peppermint, Doublemint, Fox Mint,
Wintergreen, spearmint
• Process : Fresh leaves, extraction.
• Descriptor : minty, cooling, green, menthol,
camphoraceous, fresh
13
Descriptor Group Spices
• Spices : Cinnamon, Ginger, Cardamom, Clove,
Chilli, Nutmeg, Cumin, Black pepper, Capsicum,
Coriander, Fenugreek
• Process :Dried , Fresh grinded, roasted, seeds,
leafs
• Descriptors : spicy, green, roasted, earthy,
burning, herbaceous, hot, hay, pungent, bitter
14
Descriptor Group Fatty
• Fats : vegetable oil, coconut oil, hydrogenated
vegetable fat, sunflower oil, olive oil,
groundnut oil, sesame oil, cod liver oil,
• Process : heat, baking, frying
• Descriptors : oily, fatty, nutty, milky, creamy,
greasy
15
Descriptor Group Brown
• Brown : butterscotch, vanilla, chocolate, coffee,
caramel,
• Process : dry roasting, cooking
• Descriptors : milky, creamy, boiled, rich, cocoa,
sweet, buttery, fatty, rancid
16
Descriptor Group Others
• Others : rose, khus, kalakhatta, tea, tulsi
• Process : heat
• Descriptors : floral, citrus, herbal
17
Process flow for creation
• Selection of RM & Vendor (considering Quality, Price &
availability)
• Code creation of new RM’s / Replacement strategies
(FEMA, GRAS)
• Flavor creation basis of brief requirement
• (checklist – solubility, legal status, application cate., price,
region & regulation etc.)
• Application – Evaluation & recommendation for sampling
• Formula entry in system & transfer to Formula management
team after commercialization
• Specific Manufacturing/Blending instructions for critical
flavors
• QC & sensory approval of first commercial batch
18
RM Documents For Code Creation
• Mandatory Doc:
• Products spec, MSDS, Natural ( if the RM is natural)
• Additional Doc:
• Food grade, Allergen declaration, Halal, kosher , Non
GMO, Vegetarian
19
Restriction on use of flavouring
agents as per FSSAI
• Coumarin and dihydrocoumarin
• Tonkabean (Dipteryl adorat);
• β-asarone and cinamyl anthracilate.
• Estragole
• Ethyl Methyl Ketone
• Ethyl-3-Phenylglycidate
• Eugenyl methyl ether
• Methyl β napthyl Ketone
• Propylanisole
• Saffrole and Isosaffrole
• Thujone and Isothujone α & β thujone
**Solvent in flavour Diethylene Glycol and Monoethyl ether shall not
be used as solvent in flavours
20
Banned RMs
HYDROGEN PERXODDE
SODIUM SULPHATE ANHYROUS
PINE OIL
CEDARWOOD OIL
ISO BORONYL CYCLOHEXENOL
ISOBUTYL QUINOLENE
Liquid Parafin I.P
METHYL IONONE
ROSE CRYSTAL
CADE OIL
MAGNESIUM CARBONATE
CYCLOHEXYL CROTONATE (GFPL)
BETEL LEAF OIL
PALM KERNAL OIL
21
Flavour types & forms
• Liquid WS – category Beverage, confectionery, Bakery,
dairy, Oral care,
• Liquid OS – Category Confectionery, Bakery, Dairy, Oral
care, Savory, Tobacco
• Powdered Flavour – PSD, coating flavours, Centre filled
products.
• Encap flavours- PSD, coating flavours, Centre filled
products, Tea application, Savory
• Emulsion flavours – Beverages.
• FTNF (From the name Fruit) & WONF (With other natural
flavours) flavours.
• Legal Status – N, NI & A
Encapsulation
22
• Transform liquid flavors into powders
• Improved storage stability
• Against oxidation, loss of intensity
• Protection of flavor compounds
• During manufacturing and storage, against interaction
with food ingredients
• Improved flavor perception
• More freshness, authentic profile
• Controlled flavor release
• Flavor burst, delayed release
Encapsulation technologies
• Spray drying –dissolution
• Spray agglomeration-dissolution
• Carbohydrate extrusion-dissolution
• Cylodextrin encapsulation –dissolution/heat
• Spray chilling –cooling-elevated temperature
• Submerged-nozzle extrusion-elevated temperature or
disruption
• Others
23
Spray drying
• Well established –cost effective
• Varity of matrixes
• Good retention of the profile
• Loss of small molecules
• Particle size 10 to 150 microns
• Water soluble-Instant solubility
• Stability up to 18 month
• Dry food products, snacks, confectionary
24
Typical Operating Parameters
• Infeed material -35-45% solids
• Homogenization -essential
• Dryer temperatures -inlet 150-220C; outlet -65-110C
• Atomization -disk or nozzle
• Cocurrent drying
25
Thank you
26

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Flavour training PPT edited+1.pptx

  • 1. 1
  • 4. 4 Five Senses SENSATION  Sightht  Smell  Taste  Touch  Hearing
  • 5. 5 Chemical Sensations  Olfactory  Gustatory (sweet, sour, salty, bitter, umami) Soluble substances on taste buds  Trigeminal (cooling, hot, burning, pungent...) NERVE INFORMATIONS Smell direct (odor) Smell retronasal Volatile substances, Nasal and retronasal cavity
  • 6. 6 Flavour Language Descriptive terms used in the sensory analysis of a flavor. The overall impression of an odour and flavor can be divided into: Top note – first impact Middle note – flavor during consumption Base note - flavor after consumption Timing - change depending on product beverage – short semi solid- middle solid - long Every flavorist acquires his own vocabulary for describing a flavor. He then talks about notes e.g. fruity, green, floral, woody, spicy etc.
  • 7. 7 Descriptor Group Citrus • Citrus-orange, lemon, mandarin, grapefruit, lime, gooseberry • Process- fresh fruit, fresh juice, packed juice, popular market products Descriptors- fresh, juicy, sweet, pulpy, ripe, cooked, oxidized, citrus, terpenic, citrus, peely, rindy
  • 8. 8 Descriptor Group Berries • Berries : Strawberry, Raspberry, Blueberry, Elderberry, Bilberry, Blackberry, Boysenberry, Cranberry • Process : Fresh fruit, Fresh juice, Jam, Frozen, Market Products • Descriptors : berry, fruity, creamy, sweet, tart, ripe, green, floral, jammy
  • 9. 9 Descriptor Group Dairy • Dairy: milk, cream, butter, ghee, yoghurt, cheese, condensed milk, kulfi • Process: fresh, cooked, pasteurized, evaporated, sterilized, fermented • Descriptor: sour, sweet, caramel, vanillic, burnt, malt, green, milky, creamy, boiled, rich, buttery, fatty, rancid
  • 10. 10 Descriptor Group Fruits • Fruits : Apple, banana, Peach, Guava, Melons, Mango, Litchi, Pineapple, • Process : Fresh fruit, Fresh Juice, Market products • Descriptors : fruity, sweet, sour, juicy, peely, skiny, pulpy, green, ripe, floral, jammy, over-ripe
  • 11. 11 Descriptor Group Nuts • Nuts : Almonds, Pistachio, Groundnuts, Hazelnuts, Walnuts, Coconut • Process : Roasted, powder, fresh • Descriptors : nutty, oily, fatty, rancid, woody, caramelic, roasted, raw, fried
  • 12. 12 Descriptor Group Mints • Mints : Peppermint, Doublemint, Fox Mint, Wintergreen, spearmint • Process : Fresh leaves, extraction. • Descriptor : minty, cooling, green, menthol, camphoraceous, fresh
  • 13. 13 Descriptor Group Spices • Spices : Cinnamon, Ginger, Cardamom, Clove, Chilli, Nutmeg, Cumin, Black pepper, Capsicum, Coriander, Fenugreek • Process :Dried , Fresh grinded, roasted, seeds, leafs • Descriptors : spicy, green, roasted, earthy, burning, herbaceous, hot, hay, pungent, bitter
  • 14. 14 Descriptor Group Fatty • Fats : vegetable oil, coconut oil, hydrogenated vegetable fat, sunflower oil, olive oil, groundnut oil, sesame oil, cod liver oil, • Process : heat, baking, frying • Descriptors : oily, fatty, nutty, milky, creamy, greasy
  • 15. 15 Descriptor Group Brown • Brown : butterscotch, vanilla, chocolate, coffee, caramel, • Process : dry roasting, cooking • Descriptors : milky, creamy, boiled, rich, cocoa, sweet, buttery, fatty, rancid
  • 16. 16 Descriptor Group Others • Others : rose, khus, kalakhatta, tea, tulsi • Process : heat • Descriptors : floral, citrus, herbal
  • 17. 17 Process flow for creation • Selection of RM & Vendor (considering Quality, Price & availability) • Code creation of new RM’s / Replacement strategies (FEMA, GRAS) • Flavor creation basis of brief requirement • (checklist – solubility, legal status, application cate., price, region & regulation etc.) • Application – Evaluation & recommendation for sampling • Formula entry in system & transfer to Formula management team after commercialization • Specific Manufacturing/Blending instructions for critical flavors • QC & sensory approval of first commercial batch
  • 18. 18 RM Documents For Code Creation • Mandatory Doc: • Products spec, MSDS, Natural ( if the RM is natural) • Additional Doc: • Food grade, Allergen declaration, Halal, kosher , Non GMO, Vegetarian
  • 19. 19 Restriction on use of flavouring agents as per FSSAI • Coumarin and dihydrocoumarin • Tonkabean (Dipteryl adorat); • β-asarone and cinamyl anthracilate. • Estragole • Ethyl Methyl Ketone • Ethyl-3-Phenylglycidate • Eugenyl methyl ether • Methyl β napthyl Ketone • Propylanisole • Saffrole and Isosaffrole • Thujone and Isothujone α & β thujone **Solvent in flavour Diethylene Glycol and Monoethyl ether shall not be used as solvent in flavours
  • 20. 20 Banned RMs HYDROGEN PERXODDE SODIUM SULPHATE ANHYROUS PINE OIL CEDARWOOD OIL ISO BORONYL CYCLOHEXENOL ISOBUTYL QUINOLENE Liquid Parafin I.P METHYL IONONE ROSE CRYSTAL CADE OIL MAGNESIUM CARBONATE CYCLOHEXYL CROTONATE (GFPL) BETEL LEAF OIL PALM KERNAL OIL
  • 21. 21 Flavour types & forms • Liquid WS – category Beverage, confectionery, Bakery, dairy, Oral care, • Liquid OS – Category Confectionery, Bakery, Dairy, Oral care, Savory, Tobacco • Powdered Flavour – PSD, coating flavours, Centre filled products. • Encap flavours- PSD, coating flavours, Centre filled products, Tea application, Savory • Emulsion flavours – Beverages. • FTNF (From the name Fruit) & WONF (With other natural flavours) flavours. • Legal Status – N, NI & A
  • 22. Encapsulation 22 • Transform liquid flavors into powders • Improved storage stability • Against oxidation, loss of intensity • Protection of flavor compounds • During manufacturing and storage, against interaction with food ingredients • Improved flavor perception • More freshness, authentic profile • Controlled flavor release • Flavor burst, delayed release
  • 23. Encapsulation technologies • Spray drying –dissolution • Spray agglomeration-dissolution • Carbohydrate extrusion-dissolution • Cylodextrin encapsulation –dissolution/heat • Spray chilling –cooling-elevated temperature • Submerged-nozzle extrusion-elevated temperature or disruption • Others 23
  • 24. Spray drying • Well established –cost effective • Varity of matrixes • Good retention of the profile • Loss of small molecules • Particle size 10 to 150 microns • Water soluble-Instant solubility • Stability up to 18 month • Dry food products, snacks, confectionary 24
  • 25. Typical Operating Parameters • Infeed material -35-45% solids • Homogenization -essential • Dryer temperatures -inlet 150-220C; outlet -65-110C • Atomization -disk or nozzle • Cocurrent drying 25