FineTek (Taiwan) Introduction to Applications in the Cement Industry

1. Introduction to Applications
in the Cement Industry
Presenter:
Date:
www.fine-tek.com

2. 1.Industrial Process & Product Application
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■ SRS Cable Pull Switch
□ SRT Misalignment Switch
▲ EDX Speed Monitor
☉ FSX Flow Switch
★ SEX Rotary Level
Switch
☆ SAX Capacitance Level Switch
◆ BA/BV Air Hammer/ Pneumatic Vibrator
◎ FS7 Dust Monitor
△ EEX Electromechanical Measuring System
● JTR Guided Wave Radar Level Transmitter
○ JFR Radar level Transmitter
◇ BRD Dust Collecting
Diaphragm Valve+AE
╬ GXX Temperature Sensor
※ HUMY Moisture Sensor

3. 2. Cement Production Process
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■ □ ▲

4. After the limestone mine has
been sampled and tested to
confirm its chemical composition,
the topography, composition &
expiration date of the mineral
rights are established and
contracted to the quarry
manufacturer. The mine is then
blasted with explosives and the
stones transported to the factory
to be crushed.
The rough stones are first placed
into a primary crusher and crushed
into small pieces of limestone.
They then enter a tunnel through a
vertical well onto a conveyor belt
to be transported to a secondary
crusher and crushed into even
smaller pieces. Finally, they are
sent via coveyor belt to a factory at
the base of the mountain for
processing.
Other raw materials: clay, silica
sand, iron slag etc., are purchased
for storage.
Cement production process-
quarrying system
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5. Limestone Silo
Position sensors are not used for this type of
open storage area. Buffer bins are necessary
in the manufacturing process.
Bunker
Position sensors are not used for this type of
open storage area. Buffer bins are necessary
in the manufacturing process. In addition,
the control of temperature & humidity is
particularly important in order to prevent the
danger of spontaneous combustion of coal.
Cement Production Process –
Raw Materials, Coal Storage
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6. The automatic sorting system has 3 modes: static, dynamic, and static & dynamic combination. The
selection of different sorting modes should be deployed according to the requirements of the
production process.
Static sorting mode: on-site where there is no need for continuous sorting, the time requirement for
sorting is not high, and sorting can be carried out according to batches.
Dynamic sorting mode: when continuous sorting is required, such as sintering, coking etc. The
requirements here are relatively high; interruption during the process is not allowed, and there is
stricter requirements for the material ratio.
Cement Production Process –
Sorting System
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7. Use Load Cell method to control ingredients
Clay
Silica sand
Cement Production Process –
Sorting System
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8. Conveyor Belt
Cement Production Process –
Sorting System
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9. Limestone (above 80%
calcium carbonate), clay, silica
sand, iron slag and other raw
materials are first mixed in
appropriate proportions. They
then enter the mill to be
crushed, mixed, powdered
and dust collected. Finally,
they are sent to the
warehouse for storage.
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Cement Production Process –
Raw mill

10. EPIDF System
Grinding→Electrostatic Dust Collection→Screening(Production)
Cement Production Process – Raw Mill
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11. Unprocessed Mill Implementation
Processed Mill Implementation
Electricity is used to charge the dust particles in the airflow. The
dust particles are then absorbed and collected according to the
principle of attraction of opposite electric charges.
Cement Production Process –
Electrostatic Dust Collector
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Electrostatic precipitator
Electrostatic precipitator

12. Cement Production Process –
Electrostatic Dust Collector
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13. Cement Production Process – Silo
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14. Pulverized coal silo
Cement Production Process – Silo
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15. Coal mills are similar to raw
meal mills, with only smaller
equipment. For example, the
TCC SUAO mill,. The coal mill
is a four-level building. The
materials move from top to
bottom. The process is
divided into two stages – the
first half is raw coal grinding,
the second half is the
collection of pulverized coal.
Cement Production Process – Coal Mill
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16. Cement Production Process – Coal Mill
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17. Cement Production
Process – Coal Mill
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18. Cement Production Process –
Dust Bag Collection
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19. Cement Production Process –
Dust Bag Collection
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Cement Production Process –
Dust Bag Collection

21. The raw materials travels to
the suspension pre-heater,
and is heated to 1000℃ in
the suspension kiln.
Cement Production Process -
Preheating
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22. Cement Production Process - Kiln
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23. Cement Production Process –
Cooling after Kiln
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24. Cement Production Process –
Cooling after Kiln
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25. Cabinet conveyor
Cement Production Process –
Cooling after Kiln
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26. Cement mill
Cement Production Process –
Adding Gypsum
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27. Cement Production Process –
Finished Product and Shipment
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28. Cement Production Process –
Furnace (Air Inspection)
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29. Cement Production Process –
Conveyor Belt
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3.1 Industrial Process and Product Application
Conveyor Belt
Raw Material →Finished
Product、Transfer Process
SRS Cable Pull Switch
SRT Misalignment Switch
EDX Speed Monitor
FSX Flow Switch
EDX Speed Monitor
SRS Cable Pull Switch
SRT Misalignment Switch
FSX Flow Switch

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3.2 Industrial Process and Product Application
Raw Ingredients System
Ingredients → Buffer Bin→ Grinding
→Raw Ingredients Storage
SEX Rotary Level Switch
SAX Capacitance Level Switch
BA/BV Air Hammer/Vibrator
FS7 Dust Monitor
SAX
SEX BA/BV FSE

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3.3 Industrial Process and Product Application
Furnace System
Pulverized coal storage -> Combustion
Chamber -> Coal Ash Storage
SEX Rotary Level Switch
EEX Electromechanical Measuring Ssystem
JTR、 JFR Radar Wave Radar Level Transmitter
BRD Dust Collecting Diaphragm Valve + AE
FS7 Dust Monitor > Gxx Temperature Sensor
JTR 、JFR
FC7
SEX
BRD+AE GXX
EEX

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3.4 Industrial Process and Product Application
SEX BA/BV
SAX
Clinker System
Cooler -> Clinker Warehouse -> Buffer
Warehouse -> Cement Mill
SEX Rotary Level Switch
SAX Capacitance Level Switch
BA/BV Air Hammer / Vibrator
FS7 Dust Monitor
FSE

34. 3.5 Industrial Process and Product Application
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EEX
JTR、JFR BA/BV
SAX
HUMY
SEX
Finished Product System
At finished product warehouse -> bagged, in bulk,
SEX Rotary Level Switch
SAX Capacitance Level Switch
EEX Electromechanical measuring system
JTR、JFR Guided Wave Radar Level Transmitter
BA/BV Air Hammer / Vibrator
HUMY Moisture Sensor

35. 1.Customer: Ssangyong Cement (Yeongwol Plant)
2.Industry: Cement
Commodity: High temperature cement powder
Clinker
1.Product Model: SA142CIX1005+TB / SAB-2261-
S+SAB-0101
2.Key to Success : Competitive brands stop
production.
Benefit to customers: Successfully replace
discontinued products.
4. Successful Application Case Example (1)
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36. 1.Customer: Yilan Factory
2.Industry: Cement
3.Customer type: Direct user
4.Commodity: Cement Powder
5.Product Model: JTR30
6.Key to Success : Providing excellent customer service and
maintenance and supersede E+H Products, with rigorous testing
to assure customers of product quality.
7. Competitor: E+H
4. Successful Application Case Example (2)
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37. 4. Successful Application Case Example (3)
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RA
1.Customer: Contec Solutions
2.Industry: Cement
3.Commodity: Cement powder
4.Product Model: AF100
5.Quantity Sold: 160 PCS
6.Key to Success : Competitive price and product quality
7.Potential Business Opportunity: SE

38. 1.Djabesmen, Indonesia
2.Customer name: Diabesmen Indonesia
3.Industry: Cement
4.Commodity: Cement powder
5.Product Model: Air Hammer BAH-80
6.Main Objective: Avoid blockage caused by cement powder.
44. Successful Application Case Example (4)
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39. 4. Successful Application Case Example (5)
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1.Customer name: CEMEX (Philippines)
2.Industry: Cement
3.Commodity: High temperature cement
powder Clinker
4.Product Model: SA142AIX0550+TB
5.Quantity Sold: 12
6.Key to Success : Excellent customer
relationship, ultra-high temperature
product application.
7.Benefit to Customers: There is no sensor
application in the initial process, and
remote monitoring can be done after
installation.

40. 4. Successful Application Case Example (6)
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1.Customer: CEMEX Philippines
2.Industry: Cement
3.Commodity: Heavy oil
Product Model: JFR-204-P-0-GM00 + FF50DFM
1.Key to Success : Excellent customer relationship
2.Benefits to customers: The original process did not
include sensors. After the oil leakage, nearby fields were
contaminated, and the company was fined by the
government. After installation of sensors, high-level
switch protection was added to ensure that no oil leakage
problems occurred again.

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1.Customer: SISTEMAS Y DOSIFICACION
2.Industry: Cement
3.Commodity: Cement mixture (cement + calcium
carbonate + additive)
4.Product Model: BVP
5.Key to Success : Fast delivery
6.Potential business opportunity: Fixed annual demand
4. Successful Application Case Example (7)

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4. Successful Application Case Example (8)
1.Customer: BANDO
2.Industry Type: Cement Industry
3.Commodity: Process cooling section
4.Product Model: SA142A (separate type)
5.Main reason: E+H discontinued
6.Benefit to customers: Separate type can
avoid circuit board damage at high
temperature.

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1.Customer name:YU CHING TANG CORPORATION
2.Industry Type: Cement industry
3.Application: Conveyor belt
4.Product model: SRT
5.Benefit to customers: shorter downtime, less
product loss, lower cost of replacing conveyor
belts.
4. Successful Application Case Example (9)

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1.Customer: Cementos, Colombia
2.Industry type: Cement industry
3.Application: Conveyor belt
4.Product model and quantity:
SRS*30/SRT*40/SC21*29
5.Benefits to customers: Fast delivery, new cement
plant, all related equipment and products are
prepared at least 3 months in advance.
4. Successful Application Case Example (10)
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45. 1.Customer: TIGA RODA SEMEN, Indonesia
2.Industry type: Cement industry
3.Application: Conveyor belt
4.Product model and quantity: SRT*8 , SRS170*4
Benefits to customers: FineTek provides a complete range of
explosion proof certificates such as IECEX, fulfilling
customers’needs.
4. Successful Application Case Example (11)
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46. 4. Successful Application Case Example (12)
EE+SE used to monitor material
height an high alarm
1.Customer name: Goldsun Building Materials
Co., Ltd
2.Industry type: Cement industry
3.Application:: Ready-mixed concrete (R.M.C,),
cement temporary storage tank
4.Product model and quantity: EE300-1-00A-
20 (sold* 9pcs)
Potential Business Opportunities:
A. 80 sets of ready-mixed plant equipment,
including EE*4, SE*8, BVH*2.
B. MMS system integration.
C. Built-in wireless network, data on Cloud
(with head office monitoring).
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47. 1.Customer: ECT Ltd
2.Main Industry: Building materials
3.Commodity: Concrete
4.Application environment: ready-mixed
concrete storage tank
5.Product model and quantity:
SE110EGMF*90pcs (annual volume), vibrator
BVR,BVT,BVP,BVK total 80pcs
6.Main competitor: Innolevel
7.Key to Success: Excellent quality and product
performance, meeting customized
requirements, providing competitive prices.
8.Benefits to customers: improved
performance.
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4. Successful Application Case Example (13)

48. 4. Successful Application Case Example (14)

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