Atlas Copco - Equipos Sopladores de Baja Presion

1. Aplicaciones de baja presión0,1 –4 bar
Bert Dirks, Andrew Balberg, Simon Ding
Business Development Manager Low Pressure
Version 2013-4
Yoko Golding –Version 2013-1 español

2. Agenda
2
Objetivos
Ejemplos

3. Mostrar ejemplos de aplicaciones de baja presión
Diferenciar aplicaciones de presión
Encontrar nuevas aplicaciones
Encontrar aplicaciones en los clientes existentes
Para ser capaz de:
–Definir el mercado local
–Establecer objetivos
Objetivo

4. WWTP I
(Planta de Tratamiento de Aguas Residuales)
Municipal& Industrial
Tratamiento de Agua Residual
500-1200 mbar
ZS, ZS+VSD, ZB, ZM
Bacteria + BOD + OXIGENO=
Dioxidode Carbono + Agua + Nueva bacteria

5. WWTP II
5

6. 6
Cemento I

7. Cemento IITransporte neumático
Convey Rates up to 100 tonnes/hr.
Convey velocities low 1-10 m/s
Convey distances high > 500 m
Compressed air requirement <2 to 6 Bar
Convey Rates from 1 –50 tonnes /hr.
Convey velocities 15-30 m/s
Convey distances > 200 m
Compressed air requirement < 1 Bar

8. Silos de material crudo
Fluidizacion
0,7bar (10 psig)
OperacionContinua
Puente aéreo al silo de crudo
Transporte neumático
0,7bar (10 psig) –2.0 Bar (30psig)
Operación Continua
CementoIIIMezcla & almacenamiento –silo de crudo

9. CementoIVMolino de Carbón
Rotor de molino a escala
Sistema de molienda del Carbón
Operación Continua
Alimentación del Horno
Transporte neumático
Aire para combustión
0,7 bar
Operación Continua

10. Cement VSilo de Cemento
Silo de Cemento
Fluidización
0,7 bar
Operación Continua
Puente aéreo al silo de cemento
Transporte neumático
0,7bar (10 psig) –2.0 Bar (30psig)
Operación Continua

11. CementoVI

12. Cemento VII
600mbar lofting air
–4x ZS
Cement plant
Combustion air kiln
Country : Turkey

13. Cemento VIII
–ZS30-H-1000 + ZS-IB
–reemplazo 60 Sopladores Aerzen GMA12.5 con 20 años de servicio
Cement factory 2x
Conveying
Country : Oman
Que nos aseguro el negocio
-Suministro completo de ZA6, incluyendo Elektronikon que Aerzen no ofrece
-ES4i para manejar los 2 compresores
-ComBox E para monitoreo remoto

14. 14
14
Fundicion de Cobre
Clave:
Aplicar ofertas de Tecnologías distintas, pero efectivas para ambas aplicaciones
Copper smelting factory
Country : Russia
2ndorder: –2 x ZE 4 VSD for air lift system !!
2 barAir lift waste water
–ZE4VSD
1 barFilter regeneration
–2x ZS132
–2X IB

15. Hornos Siderurgicos
Combustion and after burn air
Design from Worley Parsons
Country : Bulgaria
1,25 barCooling air
–ZS160+VSD1200
–ZS55+VSD1200
–ES16
–HD96
1,75 barLance air
–3x ZA6
–2x ZE4
–ES16

16. Plantas de Recuperacion de Sulfatos
1,2 barCompr air + hot air 150C + SO2
–ZS160+VSD
Creation of SO4, HSO4& H2SO4
Country : Thailand & India
Repeat orders for other BASF plants globally !!
BSR process

17. WWTP
0,3barTratamiento Aguas residuales
–ZS
Cruceros & Ferry
WWTP
Country : Germany, Finland, USA

18. Caliza
350 mbarAire de combustion
450-800 mbar Aire de enfriamiento
Limestone Burning
Combustion & Enfriamiento
Country : Belgium
Cada europeo utiliza aproximadamente 150g de cal diario.
Esto promedia 55 kg por año.

19. Bubble curtain
1 bar
–4x ZS
Cortina de burbujas
Wind energy mills
Country : Germany (AC Rental)
-Blowers installed on boat
-Curtain to prevent noise travelling during piling mast of windmill
-Oil protection or salt water curtain
http://vimeo.com/38231552

20. Produccionde Etanol
0,5 –1 bar
3.400 –14.500 m3/hr
CO2removal
Corn production
Country : USA
A multistage centrifugal blower is used as an exhauster to draw off the CO2produced during fermentation and transport it to a compressor for storage in pressurized cylinders.

21. Gases de Vertederos
HSI 8809multi-stage blower: 4units
2 units provided in 2009 and 2 units in 2010
All 4 units operated in 365 days/24 hours
Specifications:
Landfill gas
Flow: 3900 Nm3/hr
Inlet pressure: -300 mbar, discharge pressure: 300 mbar
Pressure rise: 60 kPa
Landfill Gas
Shenzhen, China
Landfill site
Power generation

22. Textil
22
Non woven textile
Italy, Bulgaria, India
0,5 –1,4 bar
ZB, ZA6
(spinning head)

23. Non woven textiles
Process, cooling & disbursing
USA
Variable flow
0,275 –1,8 bar
ZS, ZM, ZE/ZA

24. Non woven textile2nd flow diagram
24
Primary air requirement
30 m3/min
580 mbar
Nonwoven production
980 kg
24 hrs operation

25. Transporte
Aplicaciones
Injection sorbents
Quemadores
Lime
Lime, Pebble
Limestone chips
Limestone, pulv.
MgO
Petroleum Coke
Quicklime
Rice Hull Ash
Sawdust
Slag at 250°F
Sludge, Dried at 500°F
Soda Ash
Sodium Bicarb
Sorbents ( Misc.)
Spent Bed Mat'l / CFB
Wood Pellets
Activated Carbon
Additive, Slag Inhibitor
Alumina
Anthracite
Ash
Ash at 600°F
Ash at 1000°F
Calcium Carbonate
Calcium Oxide
Coal -
Coke Pellets
Coke, PET
Dolomite
Flyash
Hydrated Lime
Lignite Coke

26. Vidrio
3,5bar hot air
ZE/ZEVSD
Produccion de Vidrios
Enfriamiento
Cooling air in every step

27. Compact Fluorescent Lights (CFL)
800 mbarprocess air
2x ZS55+VSD
Lamp production
Process air
Country : Russia
30-40% Energy savings
since replacing lobe technology

28. Agua Potable
1,8 bar
1x ZA2 (55kW)
Drinking water production
Aeration
Country : ME

29. Automotriz
600 mbaraeration
5x ZS18
3x ZS55
Tratamiento de Agua
Country : India
Replacing 10 lobe units
Payback 1,5 year

30. Vidrio
600 mbarprocess air
3x ZS18
Pharmaceutical Packaging
Process air
Country : China

31. Air lubrication system
2 bar 3x ZA5
1 bar 2X ZB130
Air
Country : Japan, Netherlands
“Air lubrication” uses compressors to blow air under the vessel. The bubbles cluster along the bottom of the ship, reducing friction between the hull and the water.

32. Potash
1,8 bar
9x ZE4
Conveying & fertilization
Country : Kenya

33. Truck
700 mbar
Mobile truck
Repair sewer
Country : Netherlands

34. Jet air nozzle
Max 250 mbar
ZS
Blow and cooling
Bottling process
Air Edger blowing off water from under caps on a high speed bottling line

35. Cuchillo de Aire
Limpieza de Vidrio
Enfriamiento de Paquetes
Enfriamiento envoltura de productos
Limpieza de moldes
Limpieza de productos
Enfriamiento de moldes inyectados

36. Remover desechos
Chip blowing

37. Landfill Gas
Flare Systems
Soil Vapor Extraction
Coal Mine Venting
Methane Disposal
Flare System
Leaching Process
Gas Booster
Pressure boost to for cogeneration or pipeline transfer
Medio Ambiente

38. Escape de Gases
4 different applications
Gas/Methaneextraction
USA, others
Digester
Landfill with gas wells
Waste water treatment
Active abandoned
coal mine

39. Fluidificacion
Unload(cement) products
Silo, hoppers, bulk trailers

40. Silos de Flotacion
Mineralextraction
700 mbar
ZM, ZE/ZA for high altitudes

41. Filtracion
PCC, TiO2, silicates
Toner, organic pigments, dyes, ink
Starch and sugars
Edible oils
Vitamins & amino acids
Fermentation broth & drug intermediates
Cellulosic bioethanol & lignin
Sulphur removal & Industrial wastes
Polymers, resins & plastics
Pulp and paper lime mud & dregs
Industrial wastes
Processes :

42. Rescue crafts
Inflatable rescue boat
Greece
ZS 7,5kW

43. Yeast production
46
Fermentation
Country : Sweden
3x Single stage turbo 400kW
1,1 bar

44. CO2
47
Fermentation@ brewery
Country : USA
4x Multistage 15kW
480 mbar
Piston for CO2compression

45. Altitude pressure chamber
Hypobaric chamber
Recoverhigh altitudeeffects
Country : India, USA
1 bar

46. Customer share
WWTP
Plant A
Plant B

47. Committed tosustainable productivity
50