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Climate
Action
Future of heavy duty vehicles
CO2 emissions legislation
and fuel consumption in
Europe
Dr Dimitrios Savvidis
European Commission
DG Climate Action
Unit C4: Transport
•Green Drive Project Conference "Tomorrow's vehicles: Challenges for industry and university"
•22-23 September 2016 Antwerp, Belgium
Climate
Action
-- GHG from transport with numbers
-- European Commission's strategy
-- VECTO simulation tool
-- Buses and coaches
-- Proof of concept activity
-- Timeline
-- Q&A session
Contents
Climate
Action
GHG emissions by sector, EU 28
Transport within the EU-28 is responsible for
around one fifth of GHG emissions.
Data source: European Commission Transport pocketbook 2015
Climate
Action
Road transportation accounts for the vast majority of
all transport emissions.
CO2 Emissions from Transport, EU-28
Data source: European Commission Transport pocketbook 2015
Climate
Action
-- Cars and light duty vehicles (vans) ≈ 70%
-- Heavy duty trucks, buses and coaches ≈ 30%
Road transport emissions
Data source: Ricardo-EEA
Climate
Action
In May 2014 the Commission
adopted a Communication
entitled "Strategy for reducing
HDV fuel consumption and CO2
emissions" COM(2014)285
Communication strategy
Climate
Action
Roadmap for the Energy Union (Feb 15)
Climate
Action
Strategy for Low-Emissions Mobility
"Given the average lifetime of a lorry of
about 10 years, vehicles sold in 2020
will still be on European roads in 2030.
In order to be able to make swift
progress different options for standards
will be considered, including for engines
only or for the whole vehicles, with the
objective of curbing emissions well
before 2030.
In its analysis, the Commission will
make full use of all available data,
including the simulation tool
developed in close collaboration with
stakeholders"
Climate
Action
In the EU, certification of motor vehicles takes place
under type approval legislation as defined in the
2007/46/EC Framework Directive that is currently
being transformed into a new regulation.
DG GROW is currently preparing a new legislative
Act on HDVs' certification under the existing Reg
595/2009 that deals with HDVs' emission pollutants.
Certification legislation
Climate
Action
Simulation tool to calculate
both, fuel consumption and
CO2 emissions from the whole
vehicle
Climate
Action
- VECTO has been developed by the Commission
(DG CLIMA and JRC) with TUG support over the last
five years
- ACEA, OEMs and component manufacturers have
been also involved and provided key input and test
vehicles
- DG CLIMA is the leader for this project
Vecto development
Climate
Action
Passenger cars: Easy to measure CO2
Climate
Action
- Low, medium, high, long, short cab etc
- 2,3,4,5,6 axles, 4x2, 4x4, 6x2, 6x4, 6x6 etc
- Different tires for each axle, single/twin tires etc
- Same engine but different gear boxes/axles ect
- Rigid, semi-trailer, tractor, coach, bus, citybus etc
- Any combination mentioned above
Millions of types!!!
HDVs are more complicated than LDVs
Climate
Action
Heavy Duty Vehicles…??????
*Source: ACEA
Climate
Action
VECTO Graphical User Interface (GUI)
Climate
Action
Declaration mode where all generic data and the
test cycle are allocated automatically as soon as the
vehicle class is defined.
Engineering mode where the user can select and
change all input data to allow recalculation of test
data e.g. for model validation.
VECTO's modes
Climate
Action
In the declaration mode FC and CO2 emissions
are automatically calculated for all test cycles
allocated to the vehicle for average payload, full
load and empty driving.
Results given in g/km, g/cm3-km, g/ton-km or
g/pass-km. Which of these values will be used in
the final certification process is not decided yet.
VECTO output
Climate
Action
For the following components, relevant input data
have to be delivered from standard test procedures
-- Vehicle mass
-- Tires (dimensions and rolling resistance coef)
-- Engine (engine fuel flow map)
-- Transmission (transmission ratios, loss maps for
gear box and axle, default values optional)
-- Aerodynamic drag (Cd x A, for some vehicle
classes generic values can be used)
Components and input data
Climate
Action
For the following components generic values are
defined, which are allocated by VECTO to the vehicle
depending on the vehicle class and mission profile:
- Auxiliaries (alternator, air-compressor, steering
pump, cooling fan, Heating Ventilation AC - HVAC)
- Mass of the standard bodies and trailers
- Vehicle payload (truck) or passengers weight (bus)
- Test cycle
Components and generic values
Climate
Action
Model structure - Four main modules
Climate
Action
Model structure - Four main modules
Climate
Action
Simulation of engine power
Climate
Action
Trucks
- Urban delivery
- Regional delivery
- Long haul
- Construction
- Municipal utility
Buses and coaches
- City-bus heavy urban
- City-bus urban
- City-bus suburban
- Interurban bus
- Coach
Mission profiles (test cycles)
Climate
Action
Input data: Test cycles - driver models
Overspeed function
optional eco-roll or
none
Driver model
Acceleration: limited
by full load and max.
driver demand
“Look ahead” braking
Gear selection with
torque interruption
Example: long haul cycle
Climate
Action
Input data: Aerodynamic drag - RRC
Constant speed test (at 2 speeds)
• Rim torque meter
• Anemometer
• Correction for gradient and for vehicle
speed variations
• Correction for ambient P and T
• F = F0 + Cd * A * v² *r/2
Important tire and vehicle conditioning for accurate Cd*A
results.
RRC calculated in these tests not to be used. Official value to be
used for monitoring purposes
Climate
Action
The generic values are
allocated to the vehicle by
VECTO automatically
depending on the HDV
class in which the vehicle
falls.
For each class the
corresponding test cycles,
the standard body or trailer
and the payload are
defined as well as the data
relevant for the simulation
of the generic auxiliaries.
Rigid and tractors classification
Climate
Action
27
Vehicles' segmentation
Climate
Action
Busses classification
Climate
Action
Shares of energy consumption
EURO V semitrailer 28 t
 Must be included:
*** Air resistance
*** Rolling resistance
*** Engine efficiency
 +transmission ratios
rolling resistance
25.2%
air resistance
53.8%
engine brake
2.4%
sum service brakes
7.5%
drivetrain losses
6.5%
engine cooling fan
0.5%
alternator
0.9%
air compressor
2.3%
steering pump
0.7%
A/C compressor
0.2%
auxilliaries
5%
Shall be included:
** Transmission losses
Should be included
as far as possible:
* Auxiliaries
* Power consumers
EURO V city bus
Source bus:
Marx, 2011
Climate
Action
Auxiliaries' influence in buses & coaches
Drivetrain
losses, rolling
resistance, air
resistance,
etc.., 78.2%
3.0%
5.9%
6.5%
2.4%
4.0%
21.8%
City Bus
Engine
cooling fan
Alternator
Air
compressor
Steering
pump
A/C
compressor
Drivetrain
losses, rolling
resistance, air
resistance,
etc.., 88.3%
1.2%
2.5%
2.6%
1.6%
3.8%
11.7%
Coach
Engine
cooling fan
Alternator
Air
compressor
Steering
pump
A/C
compressor
Auxiliaries,
Climate
Action
VECTO schematic including new Bus Aux
VECTOCore
‘Classic’
Auxiliaries
Simple Auxiliary 1
(.VAUX)
Simple Auxiliary 2
(.VAUX)
Etc.
Bus Auxiliaries
(.AAUX)
Electrics Module
Input Parameters
Combined Alternator
Model (.AALT)
Input Parameters
Pneumatics Module
Input Parameters
Compressor Map
(.ACMP)
Actuations Map
(.APAC)
HVAC Module
HVAC SS Model
(.AHSM)
Input Parameters
Engine Waste Heat
Bus Parameter
Database (.ABDB)
Climate
Action
"Proof of concept" activity
Scope:
- Prove that simulation based monitoring can deliver results that
accurately reflect fuel consumption and performance of modern HDVs
- Verify the validity and soundness of the approach
- Extensive measurements concluded in February 2013
- Joint EC-ACEA activity
Included
• Two HDVs (DAF and Daimler)
• Proving ground testing (Iveco’s circuit)
• Chassis dyno testing (JRC)
• On – road / PEMS testing (JRC)
• Engine test bed testing (JRC)
Climate
Action
Equipment usedTorque
measurement
Wheel rim (Actros)
Axis (CF75)
Zeroing Daily basis to eliminate drift
Positioning / speed
High precision GPS (Actros)
Sensors at fixed points on ground
(CF75)
Wind speed and
wind angle
Ultrasonic Wind Anemometer
(both)
Ambient
temperature,
humidity, pressure
Weather station installed on board
(both)
Fuel consumption
OEM integrated flow meter (both)
AVL KMA flowmeter (where
possible)
Vehicle mass JRC’s balance
Climate
Action
Test vehicles
Climate
Action
Test Route
Climate
Action
JRC's test facility (VELA 7)
Climate
Action
- Simulated FC was calculated with a range of ±3%
from the real world measurements or even less.
- Finalize and validate remaining open topics.
-Perform a sensitivity analysis in order to more
accurately quantify the uncertainty of the method for
different vehicle types/categories.
- Investigate the necessary conditions for expanding the
methodology to other HDV categories (i.e. M2 and N2).
Report's conclusion and follow-up
Climate
Action
http://ec.europa.eu/clima/policies/transpo
rt/vehicles/heavy/docs/hdv_co2_certificati
on_en.pdf
The full report can be found on
DG Clima's website
Climate
Action
- VECTO development: on-going
- Dissemination and trials: from 2013 to 2016
- Preparation of possible legislative proposals: 2015-
2016
- Possible first reporting year: 2018/2019
Timeline (trucks)
Climate
Action
- I will be happy to address your questions
- More info can be found at:
http://ec.europa.eu/clima/policies/transport/vehicles/he
avy
- Contact details:
Dimitrios SAVVIDIS: dimitrios.savvidis@ec.europa.eu
Thank you for your attention!

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Future of Heavy Duty Vehicles CO2 Emissions Legislation and Fuel Consumption in Europe

  • 1. Climate Action Future of heavy duty vehicles CO2 emissions legislation and fuel consumption in Europe Dr Dimitrios Savvidis European Commission DG Climate Action Unit C4: Transport •Green Drive Project Conference "Tomorrow's vehicles: Challenges for industry and university" •22-23 September 2016 Antwerp, Belgium
  • 2. Climate Action -- GHG from transport with numbers -- European Commission's strategy -- VECTO simulation tool -- Buses and coaches -- Proof of concept activity -- Timeline -- Q&A session Contents
  • 3. Climate Action GHG emissions by sector, EU 28 Transport within the EU-28 is responsible for around one fifth of GHG emissions. Data source: European Commission Transport pocketbook 2015
  • 4. Climate Action Road transportation accounts for the vast majority of all transport emissions. CO2 Emissions from Transport, EU-28 Data source: European Commission Transport pocketbook 2015
  • 5. Climate Action -- Cars and light duty vehicles (vans) ≈ 70% -- Heavy duty trucks, buses and coaches ≈ 30% Road transport emissions Data source: Ricardo-EEA
  • 6. Climate Action In May 2014 the Commission adopted a Communication entitled "Strategy for reducing HDV fuel consumption and CO2 emissions" COM(2014)285 Communication strategy
  • 7. Climate Action Roadmap for the Energy Union (Feb 15)
  • 8. Climate Action Strategy for Low-Emissions Mobility "Given the average lifetime of a lorry of about 10 years, vehicles sold in 2020 will still be on European roads in 2030. In order to be able to make swift progress different options for standards will be considered, including for engines only or for the whole vehicles, with the objective of curbing emissions well before 2030. In its analysis, the Commission will make full use of all available data, including the simulation tool developed in close collaboration with stakeholders"
  • 9. Climate Action In the EU, certification of motor vehicles takes place under type approval legislation as defined in the 2007/46/EC Framework Directive that is currently being transformed into a new regulation. DG GROW is currently preparing a new legislative Act on HDVs' certification under the existing Reg 595/2009 that deals with HDVs' emission pollutants. Certification legislation
  • 10. Climate Action Simulation tool to calculate both, fuel consumption and CO2 emissions from the whole vehicle
  • 11. Climate Action - VECTO has been developed by the Commission (DG CLIMA and JRC) with TUG support over the last five years - ACEA, OEMs and component manufacturers have been also involved and provided key input and test vehicles - DG CLIMA is the leader for this project Vecto development
  • 13. Climate Action - Low, medium, high, long, short cab etc - 2,3,4,5,6 axles, 4x2, 4x4, 6x2, 6x4, 6x6 etc - Different tires for each axle, single/twin tires etc - Same engine but different gear boxes/axles ect - Rigid, semi-trailer, tractor, coach, bus, citybus etc - Any combination mentioned above Millions of types!!! HDVs are more complicated than LDVs
  • 16. Climate Action Declaration mode where all generic data and the test cycle are allocated automatically as soon as the vehicle class is defined. Engineering mode where the user can select and change all input data to allow recalculation of test data e.g. for model validation. VECTO's modes
  • 17. Climate Action In the declaration mode FC and CO2 emissions are automatically calculated for all test cycles allocated to the vehicle for average payload, full load and empty driving. Results given in g/km, g/cm3-km, g/ton-km or g/pass-km. Which of these values will be used in the final certification process is not decided yet. VECTO output
  • 18. Climate Action For the following components, relevant input data have to be delivered from standard test procedures -- Vehicle mass -- Tires (dimensions and rolling resistance coef) -- Engine (engine fuel flow map) -- Transmission (transmission ratios, loss maps for gear box and axle, default values optional) -- Aerodynamic drag (Cd x A, for some vehicle classes generic values can be used) Components and input data
  • 19. Climate Action For the following components generic values are defined, which are allocated by VECTO to the vehicle depending on the vehicle class and mission profile: - Auxiliaries (alternator, air-compressor, steering pump, cooling fan, Heating Ventilation AC - HVAC) - Mass of the standard bodies and trailers - Vehicle payload (truck) or passengers weight (bus) - Test cycle Components and generic values
  • 20. Climate Action Model structure - Four main modules
  • 21. Climate Action Model structure - Four main modules
  • 23. Climate Action Trucks - Urban delivery - Regional delivery - Long haul - Construction - Municipal utility Buses and coaches - City-bus heavy urban - City-bus urban - City-bus suburban - Interurban bus - Coach Mission profiles (test cycles)
  • 24. Climate Action Input data: Test cycles - driver models Overspeed function optional eco-roll or none Driver model Acceleration: limited by full load and max. driver demand “Look ahead” braking Gear selection with torque interruption Example: long haul cycle
  • 25. Climate Action Input data: Aerodynamic drag - RRC Constant speed test (at 2 speeds) • Rim torque meter • Anemometer • Correction for gradient and for vehicle speed variations • Correction for ambient P and T • F = F0 + Cd * A * v² *r/2 Important tire and vehicle conditioning for accurate Cd*A results. RRC calculated in these tests not to be used. Official value to be used for monitoring purposes
  • 26. Climate Action The generic values are allocated to the vehicle by VECTO automatically depending on the HDV class in which the vehicle falls. For each class the corresponding test cycles, the standard body or trailer and the payload are defined as well as the data relevant for the simulation of the generic auxiliaries. Rigid and tractors classification
  • 29. Climate Action Shares of energy consumption EURO V semitrailer 28 t  Must be included: *** Air resistance *** Rolling resistance *** Engine efficiency  +transmission ratios rolling resistance 25.2% air resistance 53.8% engine brake 2.4% sum service brakes 7.5% drivetrain losses 6.5% engine cooling fan 0.5% alternator 0.9% air compressor 2.3% steering pump 0.7% A/C compressor 0.2% auxilliaries 5% Shall be included: ** Transmission losses Should be included as far as possible: * Auxiliaries * Power consumers EURO V city bus Source bus: Marx, 2011
  • 30. Climate Action Auxiliaries' influence in buses & coaches Drivetrain losses, rolling resistance, air resistance, etc.., 78.2% 3.0% 5.9% 6.5% 2.4% 4.0% 21.8% City Bus Engine cooling fan Alternator Air compressor Steering pump A/C compressor Drivetrain losses, rolling resistance, air resistance, etc.., 88.3% 1.2% 2.5% 2.6% 1.6% 3.8% 11.7% Coach Engine cooling fan Alternator Air compressor Steering pump A/C compressor Auxiliaries,
  • 31. Climate Action VECTO schematic including new Bus Aux VECTOCore ‘Classic’ Auxiliaries Simple Auxiliary 1 (.VAUX) Simple Auxiliary 2 (.VAUX) Etc. Bus Auxiliaries (.AAUX) Electrics Module Input Parameters Combined Alternator Model (.AALT) Input Parameters Pneumatics Module Input Parameters Compressor Map (.ACMP) Actuations Map (.APAC) HVAC Module HVAC SS Model (.AHSM) Input Parameters Engine Waste Heat Bus Parameter Database (.ABDB)
  • 32. Climate Action "Proof of concept" activity Scope: - Prove that simulation based monitoring can deliver results that accurately reflect fuel consumption and performance of modern HDVs - Verify the validity and soundness of the approach - Extensive measurements concluded in February 2013 - Joint EC-ACEA activity Included • Two HDVs (DAF and Daimler) • Proving ground testing (Iveco’s circuit) • Chassis dyno testing (JRC) • On – road / PEMS testing (JRC) • Engine test bed testing (JRC)
  • 33. Climate Action Equipment usedTorque measurement Wheel rim (Actros) Axis (CF75) Zeroing Daily basis to eliminate drift Positioning / speed High precision GPS (Actros) Sensors at fixed points on ground (CF75) Wind speed and wind angle Ultrasonic Wind Anemometer (both) Ambient temperature, humidity, pressure Weather station installed on board (both) Fuel consumption OEM integrated flow meter (both) AVL KMA flowmeter (where possible) Vehicle mass JRC’s balance
  • 37. Climate Action - Simulated FC was calculated with a range of ±3% from the real world measurements or even less. - Finalize and validate remaining open topics. -Perform a sensitivity analysis in order to more accurately quantify the uncertainty of the method for different vehicle types/categories. - Investigate the necessary conditions for expanding the methodology to other HDV categories (i.e. M2 and N2). Report's conclusion and follow-up
  • 39. Climate Action - VECTO development: on-going - Dissemination and trials: from 2013 to 2016 - Preparation of possible legislative proposals: 2015- 2016 - Possible first reporting year: 2018/2019 Timeline (trucks)
  • 40. Climate Action - I will be happy to address your questions - More info can be found at: http://ec.europa.eu/clima/policies/transport/vehicles/he avy - Contact details: Dimitrios SAVVIDIS: dimitrios.savvidis@ec.europa.eu Thank you for your attention!