CKB GROUP OVERVIEW:
HIGH 5 OF CKB:
HEAVY FABRICATION
UNIT III
HEAVYCONVENTIONAL
MACHINING UNIT I
PRECISIONCNC
UNIT I
SHEET METAL FABRICATION
UNIT II
HEAVYCNC
UNIT II
CKB GROUP INFRASTRUCTURE
Description VMC
Make HURCO
CNC System HURCO
X-Axis Travel 2134
Y-Axis Travel 864
Z-Axis Travel 762
B-Axis Travel NA
W-Axis Travel NA
Description VMC
Make JYOTI
CNC System FANUC
X-Axis Travel 1230
Y-Axis Travel 600
Z-Axis Travel 610
B-Axis Travel NA
W-Axis Travel NA
Description Double Column
VMC 5 Axis
Centre
Make VTEC
CNC System FANUC
X-Axis Travel 3200
Y-Axis Travel 2700
Z-Axis Travel 1000
B-Axis Travel NA
W-Axis Travel NA
VERTICAL MILLING CENTER (VMC) MACHINES :
Description CNC VTL
Make DEFUM
CNC System SIEMENS
X-Axis Travel 1540 mm
Z-Axis Travel 720 mm
Check Dia 1100 mm
Swing Dia 1540 mm
Description CNC VTL
Make SCHIESS
CNCSystem SIEMENS
X-Axis Travel 2500 mm
Z-Axis Travel 1500 mm
Check Dia 2500 mm
Swing Dia 2500 mm
Description VTL
Make TOS / SKJ 12 CNC
CNC System FANUC
X-Axis Travel 1520 mm
Z-Axis Travel 720 mm
Check Dia 1250 mm
Swing Dia 1520 mm
VERTICAL TURNING LATHE MACHINES :
Description HBC
Make ROSS110
CNC System FANUC
X-Axis Travel 3000 mm
Y-Axis Travel 2000 mm
Z-Axis Travel 1500 mm
B-Axis Travel 1370 mm
W-Axis Travel 750 mm
Description HBC
Make AZ11
CNC System SIEMENS
X-Axis Travel 1603 mm
Y-Axis Travel 1170 mm
Z-Axis Travel 1102 mm
B-Axis Travel 1370 mm
W-Axis Travel 750 mm
Description HBC
Make BRAGONZI
CNC System DRO
X-Axis Travel 1900 mm
Y-Axis Travel 1100 mm
Z-Axis Travel 1000 mm
B-Axis Travel 1370 mm
W-Axis Travel 750 mm
HORIZONTAL BORING MACHINES :
INHOUSE FABRICATION FACILITIES :
Description Specification
Robot Make /
Model
KUKA / KR 200L
140 Comp
Arm Length 2500 Mtrs
Power Source
Make / Model
Kemppi / SYNARC
500
Capacity 500 Amps
Description Specification
Positioner
Mounting Plate DIa
Dia 1200 mm
Capacity 7.5 Tonne
Power Source
Make / Model
Kaiyuan / Thyristor
Capacity 1200 Amps
WE ARE UNDER PROCESS OF INSTALLATION WITH PLASMA TRANSFERRED
ARC WELDING (PTAW) WITH STELLITE #6 & #21 OVERLAY AND INCONEL
WELDING PROCESS .
INHOUSE FABRICATION FACILITIES :
Specification :
1. Size 3.0 M (10 Feet),
2. Single Point Accuracy 0.042 mm,
3. Volumetric Accuracy 0.059 mm,
4. Multi probe capability Ceramic Probe Wear Resistance,
5. 3D Measurement Technology
INHOUSE ADVANCED INSPECTION FACILITIES :
CMM:
Surface Tester: CNC Tool Pre-setter:
Specification :
Make : GE
Model : USM Go +
Specification :
1. T.R Probe,
2. Straight Beam Probe,
3. Angle Beam Probes (45°, 60° & 70°)
INHOUSE ADVANCED NDE INSPECTION FACILITIES :
U.T Machine:
MPI Machine: DPT Kit:
Make : Magna Flux
Model : Yoke
MPI Kit:
FEW ADVANCED INSPECTION FACILITIES :
LUX Meter
Precision Instruments for WeldingInstruments for Blasting and Painting
Inspection
COMPANY CERTIFICATIONS :
CKB Group – ISO 9001 : 2015 Certification EN 15085 – 2 Cl 2 Certification
COMPANY CERTIFICATIONS :
ISO 14001 : 2015 EMS Certification ISO 45001 : 2018 OSHAS Certification
COMPANY CERTIFICATIONS :
BHEL – Best Valves Business Partner Certificate
FABRICATION & SUB ASSEMBLY OF CONDUIT THROUGH SLAB GATE
VALVES
FABRICATION & SUB ASSEMBLY OF CONDUIT THROUGH SLAB GATE
VALVES
TCSGV – BOLT ON FLANGE(BOF)
(FABRICATED AND MACHINED)
TCSGV – BUTT WELD END (BWE)
(FABRICATED AND MACHINED)
VALVE DESIGN & STANDARDS :
DESCRIPTION DESIGN PARAMETERS
SIZE 6” – 60”
PRESSURE
RATING
ASME 150 – 1500
END
CONNECTIONS
RF , RTJ , WELD ENDS & PUPS
STANDARD API 6D – THRU’ CONDUIT SLAB
GATE
DESIGN FIRESAFE DESIGN
BORE TYPE FULL & REDUCED BORE
MATERIAL
INVOLVES
CARBON STEEL :
ASTM A516 Gr.70
ASTM A105
ASTM A36 / IS 2062 E250 BR
MATERIAL OF CONSTRUCTION (MOC) :
SL NO ITEM MATERIAL
GRADE
1 PLATE ITEMS ASTM A516 Gr 70
2 PUP RING ASTM A105N
3 FOOT &
REINFORCEMENT
ASTM A36 / IS 2062
E250 BR
BUTT WELD END (BWE) SLAB GATE
SL NO ITEM MATERIAL
GRADE
1 PLATE ITEMS ASTM A516 Gr 70
2 PUP RING ASTM A105N
4 WELD NECK
FLANGE
ASTM A105N
3 FOOT &
REINFORCEMENT
ASTM A36 / IS 2062
E250 BR
BOLT ON FLANGE (BOF) SLAB GATE
PROCESS SEQUENCE OF SLAB GATE MANUFACTURING :
RAW
MATERIAL
PURCHASE
IN-HOUSE
FABRICATION
AND NDT
INSPECTION
PWHT
(STRESS
RELIEVING)
IN-HOUSE
MACHINING
POST NDT
INSPECTION
SURFACE
TREATMENT
SUB-
ASSEMBLED
VALVE
CKB SCOPE
PARTS SUPPLIED BY CKB:
TCSGV MODEL SLAB GATE
BONNET
(ASTM A216 Gr. WCC/WCB)
SEAT RING
(ASTM A182 Gr. F6a Cl-2)
SLAB GATE
(ASTM A516 Gr. 70)
SLAB GATE BODY
(ASTM A516 Gr. 70)
PARTS SUPPLIED BY CKB:
CEGV MODEL SLAB GATE
BONNET
(ASTM A216 Gr WCC/WCB)
GUIDE &
GUIDE REATION
(ASTM A36)
SEAT RING
(ASTM A182 Gr F6a Cl-2)
GATE & SEGMENT
(ASTM A216 Gr WCC/WCB)
SLAB GATE BODY
(ASTM A516 Gr 70)
PARTS SUPPLIED BY CKB:
INDIVIDUAL PARTS IMAGES
Slab Gate Body
Guide and Guide Reaction
Gate & Segment Bonnet
Seat Ring Machined
Gate Machined
TESTIMONIALS:
KOMATSU
Significant Contribution Award
For the Year
2016 - 2017
GAMESA
QIT Convention Award
For the Year
2016 - 2017
TEREX & KOMATSU
Business Meet
For the Year
2017 - 2018
CONCLUSION :
Phone : 044 – 26810999
Mobile : +91 98411 24238
+91 9551651552
Mail : ckbpreciway@gmail.com.
projects@ckbpreci.com
info@ckbpreci.com
Web : www.ckbpreci.com

Fabrication Gate Valve ckb presentation

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  • 4.
    HEAVY FABRICATION UNIT III HEAVYCONVENTIONAL MACHININGUNIT I PRECISIONCNC UNIT I SHEET METAL FABRICATION UNIT II HEAVYCNC UNIT II CKB GROUP INFRASTRUCTURE
  • 5.
    Description VMC Make HURCO CNCSystem HURCO X-Axis Travel 2134 Y-Axis Travel 864 Z-Axis Travel 762 B-Axis Travel NA W-Axis Travel NA Description VMC Make JYOTI CNC System FANUC X-Axis Travel 1230 Y-Axis Travel 600 Z-Axis Travel 610 B-Axis Travel NA W-Axis Travel NA Description Double Column VMC 5 Axis Centre Make VTEC CNC System FANUC X-Axis Travel 3200 Y-Axis Travel 2700 Z-Axis Travel 1000 B-Axis Travel NA W-Axis Travel NA VERTICAL MILLING CENTER (VMC) MACHINES :
  • 6.
    Description CNC VTL MakeDEFUM CNC System SIEMENS X-Axis Travel 1540 mm Z-Axis Travel 720 mm Check Dia 1100 mm Swing Dia 1540 mm Description CNC VTL Make SCHIESS CNCSystem SIEMENS X-Axis Travel 2500 mm Z-Axis Travel 1500 mm Check Dia 2500 mm Swing Dia 2500 mm Description VTL Make TOS / SKJ 12 CNC CNC System FANUC X-Axis Travel 1520 mm Z-Axis Travel 720 mm Check Dia 1250 mm Swing Dia 1520 mm VERTICAL TURNING LATHE MACHINES :
  • 7.
    Description HBC Make ROSS110 CNCSystem FANUC X-Axis Travel 3000 mm Y-Axis Travel 2000 mm Z-Axis Travel 1500 mm B-Axis Travel 1370 mm W-Axis Travel 750 mm Description HBC Make AZ11 CNC System SIEMENS X-Axis Travel 1603 mm Y-Axis Travel 1170 mm Z-Axis Travel 1102 mm B-Axis Travel 1370 mm W-Axis Travel 750 mm Description HBC Make BRAGONZI CNC System DRO X-Axis Travel 1900 mm Y-Axis Travel 1100 mm Z-Axis Travel 1000 mm B-Axis Travel 1370 mm W-Axis Travel 750 mm HORIZONTAL BORING MACHINES :
  • 8.
    INHOUSE FABRICATION FACILITIES: Description Specification Robot Make / Model KUKA / KR 200L 140 Comp Arm Length 2500 Mtrs Power Source Make / Model Kemppi / SYNARC 500 Capacity 500 Amps Description Specification Positioner Mounting Plate DIa Dia 1200 mm Capacity 7.5 Tonne Power Source Make / Model Kaiyuan / Thyristor Capacity 1200 Amps
  • 9.
    WE ARE UNDERPROCESS OF INSTALLATION WITH PLASMA TRANSFERRED ARC WELDING (PTAW) WITH STELLITE #6 & #21 OVERLAY AND INCONEL WELDING PROCESS . INHOUSE FABRICATION FACILITIES :
  • 10.
    Specification : 1. Size3.0 M (10 Feet), 2. Single Point Accuracy 0.042 mm, 3. Volumetric Accuracy 0.059 mm, 4. Multi probe capability Ceramic Probe Wear Resistance, 5. 3D Measurement Technology INHOUSE ADVANCED INSPECTION FACILITIES : CMM: Surface Tester: CNC Tool Pre-setter:
  • 11.
    Specification : Make :GE Model : USM Go + Specification : 1. T.R Probe, 2. Straight Beam Probe, 3. Angle Beam Probes (45°, 60° & 70°) INHOUSE ADVANCED NDE INSPECTION FACILITIES : U.T Machine: MPI Machine: DPT Kit: Make : Magna Flux Model : Yoke MPI Kit:
  • 12.
    FEW ADVANCED INSPECTIONFACILITIES : LUX Meter Precision Instruments for WeldingInstruments for Blasting and Painting Inspection
  • 13.
    COMPANY CERTIFICATIONS : CKBGroup – ISO 9001 : 2015 Certification EN 15085 – 2 Cl 2 Certification
  • 14.
    COMPANY CERTIFICATIONS : ISO14001 : 2015 EMS Certification ISO 45001 : 2018 OSHAS Certification
  • 15.
    COMPANY CERTIFICATIONS : BHEL– Best Valves Business Partner Certificate
  • 16.
    FABRICATION & SUBASSEMBLY OF CONDUIT THROUGH SLAB GATE VALVES
  • 17.
    FABRICATION & SUBASSEMBLY OF CONDUIT THROUGH SLAB GATE VALVES
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    TCSGV – BOLTON FLANGE(BOF) (FABRICATED AND MACHINED) TCSGV – BUTT WELD END (BWE) (FABRICATED AND MACHINED)
  • 19.
    VALVE DESIGN &STANDARDS : DESCRIPTION DESIGN PARAMETERS SIZE 6” – 60” PRESSURE RATING ASME 150 – 1500 END CONNECTIONS RF , RTJ , WELD ENDS & PUPS STANDARD API 6D – THRU’ CONDUIT SLAB GATE DESIGN FIRESAFE DESIGN BORE TYPE FULL & REDUCED BORE MATERIAL INVOLVES CARBON STEEL : ASTM A516 Gr.70 ASTM A105 ASTM A36 / IS 2062 E250 BR
  • 20.
    MATERIAL OF CONSTRUCTION(MOC) : SL NO ITEM MATERIAL GRADE 1 PLATE ITEMS ASTM A516 Gr 70 2 PUP RING ASTM A105N 3 FOOT & REINFORCEMENT ASTM A36 / IS 2062 E250 BR BUTT WELD END (BWE) SLAB GATE SL NO ITEM MATERIAL GRADE 1 PLATE ITEMS ASTM A516 Gr 70 2 PUP RING ASTM A105N 4 WELD NECK FLANGE ASTM A105N 3 FOOT & REINFORCEMENT ASTM A36 / IS 2062 E250 BR BOLT ON FLANGE (BOF) SLAB GATE
  • 21.
    PROCESS SEQUENCE OFSLAB GATE MANUFACTURING : RAW MATERIAL PURCHASE IN-HOUSE FABRICATION AND NDT INSPECTION PWHT (STRESS RELIEVING) IN-HOUSE MACHINING POST NDT INSPECTION SURFACE TREATMENT SUB- ASSEMBLED VALVE CKB SCOPE
  • 22.
    PARTS SUPPLIED BYCKB: TCSGV MODEL SLAB GATE BONNET (ASTM A216 Gr. WCC/WCB) SEAT RING (ASTM A182 Gr. F6a Cl-2) SLAB GATE (ASTM A516 Gr. 70) SLAB GATE BODY (ASTM A516 Gr. 70)
  • 23.
    PARTS SUPPLIED BYCKB: CEGV MODEL SLAB GATE BONNET (ASTM A216 Gr WCC/WCB) GUIDE & GUIDE REATION (ASTM A36) SEAT RING (ASTM A182 Gr F6a Cl-2) GATE & SEGMENT (ASTM A216 Gr WCC/WCB) SLAB GATE BODY (ASTM A516 Gr 70)
  • 24.
    PARTS SUPPLIED BYCKB: INDIVIDUAL PARTS IMAGES Slab Gate Body Guide and Guide Reaction Gate & Segment Bonnet Seat Ring Machined Gate Machined
  • 25.
    TESTIMONIALS: KOMATSU Significant Contribution Award Forthe Year 2016 - 2017 GAMESA QIT Convention Award For the Year 2016 - 2017 TEREX & KOMATSU Business Meet For the Year 2017 - 2018
  • 26.
    CONCLUSION : Phone :044 – 26810999 Mobile : +91 98411 24238 +91 9551651552 Mail : ckbpreciway@gmail.com. projects@ckbpreci.com info@ckbpreci.com Web : www.ckbpreci.com