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ezGluer PVA 1.5
         MANUAL




                  ezGluer PVA 1.5
                   #EZPVA1.5 – Rev. Mar 07)
                   (




             Glue Machinery Corporation          TM

            4234 Boston Street, Baltimore, MD 21224
888-202-2468 · Fax: 410-761-5127 · E-mail: info@gluemachinery.com
                     www.gluemachinery.com
ezGluer™ PVA 1.5

This manual contains all the necessary information for proper installation and use of the ezGluer™. It is essential,
either for the customer's safety and satisfaction or for good reliability of the feeder, to carry out proper installation
and a careful pre-delivery test. Incorrect installation or an oversight on testing may compromise the efficiency of
the feeder and even jeopardize the customer's safety. All information and illustrations in this manual refer to the
latest produced model at the time of printing. For any further information, please contact Glue Machinery
Corporation™. We reserve the right to make changes without any prior notice.

It is essential that the instructions in the manual should be carefully followed in order to obtain the best results
from the equipment and to ensure the maximum duration of all parts.


1 GENERAL INFORMATION AND INDICATIONS ABOUT THE PRODUCT
         Pneumatic feeder in painted steel for vinyl glues


         1-1 IDENTIFICATION OF THE EQUIPMENT
         Portable feeder, with pneumatic delivery for vinyl glues
         It is rechargeable and works independently from connections to pneumatic systems. It does not need
         any electrical connection.

         1-2 DELIVERY
         The glue feeder is delivered with all parts assembled, without glue and not under pressure,
         together with a gun holder and support to screw to the tank. It is packed in a cardboard box, total
         weight of 31 lbs.
         Dimension: 8” x 8” x 26”


2 USAGE
      The pneumatic feeder works with all kinds of vinyl glues and it has been developed for
      professional use only.
        2-1 GLUES
        Use only vinyl glues with the density and purpose suggested by the producer. The machine works
        perfectly using vinyl glues with viscosity Brookfield 9500 m Pa.s.


3 DESCRIPTION - TECHNICAL CHARACTERISTICS

         3-1 THE FEEDER

         Consists of a welded steel tank (Ref. 47), coated externally with epossidic paint. The internal
         surface is coated in PVC, the bottom is manufactured of thick moplen, to avoid metal fatigue. To
         seal the tank hermetically, screw the handle (Ref. 30) on the cover (Ref. 40) which is provided with
         the relevant gasket (Ref. 41). The handle is provided with a central screw (Ref. 30) in chrome steel
         incorporated in the fastening stirrup (Ref. 31).




                                                                                                                       1
Cover:
      - Radial manometer (Ref. 39) - 0 - 10 bar which indicates the pressure
      - Relief valve (Ref. 33) calibrated to 5/6 bar
      - Air inlet valve with closing hand screw (Ref. 37)
      - Connection with 3 outlets connected with a suction pipe (Ref. 42) and filter (Ref. 43); On the sides
        of the tank, one or more supports (Ref. 49) with removable gun holders (Ref. 48) can be
        attached.



      3-2 GLUE GUNS (MOD. 0002 MOD. 9902)
      For vinyl glues are connected to the feeder through a pipe manufactured of transparent PVC
      diameter10 x 16 mm length mt 4 and consists of:
      - A PVC handle for Mod. 0002 and an aluminum handle for Model 9902 (Ref 10) to deliver the
        glue
      - A glue spreading ring (Ref. 2 or 3) to regulate the quantity of glue
      - A front head of brass to which the nozzles are screwed
      - A rubber holder connector and a central stem of brass


      3-3 ACCESSORIES
      The pneumatic glue feeders are equipped with a wide range of standard accessories, all in
      aluminum with a connector in nylon or in aluminum on request. Upon demand, special
      accessories can be manufactured, which can be applied to existing systems.

4 - SAFETY RULES AND WARNINGS
      - The pneumatic system must have max 8 bar pressure. If the system is fed by a higher
          pressure, connect to it a reducing valve in order to obtain the requested pressure.
      - Use only vinyl glues with the density and purpose suggested by the producer.
      - Before opening the cover, always ensure that the manometer indicates 0 bar and for safety
          reasons also
          open the air inlet valve (Ref. 37).
      - Avoid placing the feeder close to sources of heat or flame.
      - Avoid using the feeder at very low atmospheric temperatures.
      - Avoid damaging the feeder as this could cause cracks in the tank and affect working
          order of the equipment.
      - Always keep the feeders in a vertical position.
      - Do not disassemble guns, manometer and the relief valve.
      - Do not clean the guns with solvents.
      - To prevent glue from drying in the nozzles when not in use, place them in water, and after
          use wash them under a tap or with the help of the connector Ref. 0044.
      - Remove, when necessary, the coat of glue from the gun's head.
      - To prevent glue from drying inside the tank, the manometer must indicate at least 1 bar.

      To ensure a long working life from the machine, it is important to use only Glue Machinery
      Corporation™ approved nozzles and accessories.

                GLUE MACHINERY CORPORATION™ IS NOT RESPONSIBLE
                FOR ANY DAMAGE CAUSED BY NON-COMPLIANCE WITH
                      THE ABOVE-MENTIONED INSTRUCTIONS

      Glue Machinery Corporation™ does not take any responsibility for any modifications or
      changes made to the original equipment.
                                                                                                          2
5 INSTRUCTIONS

 5-1 PRECAUTIONS BEFORE USE OF THE EQUIPMENT
     - Ensure that the feeder is not under pressure, check that the manometer indicates 0 bar and
         open the air inlet valve fully (Ref. 37).
     - The system for compressed air must have maximum 8 bar. If it is fed by a higher pressure,
         connect it to a pressure reducing valve.
     - Use only vinyl glues according with the density and purpose suggested by the producer.

 5-2 USE
     - Take the cover (40) off, unscrewing the handle (30) and ensure that the gasket is in the
          correct place.
     - Take the container of polyethylene (46) out of the tank. Fill it with the relevant glue and place
          it back into the tank.
     - Replace the cover closing the handle (we suggest that the cover is replaced with the
          manometer directed towards the side marked by a label).
     - Close the air inlet valve (37).
     - Connect the compressed air to the air inlet valve (37) and slowly open the air inlet valve.
     - Close the air inlet valve when the manometer indicates 5 bar. The pressure must not be
          higher than 5 bar. If the pressure is higher, a special relief valve (33) opens and the excess
          air is released.
     - Remove the compressed air pipe.
     - Fill the gun's holder (48) with a small amount of water.

                        Now the equipment is ready to be used

     - During use, the manometer will indicate a progressively lower pressure. The glue delivery is
         guaranteed even with minimum pressure of 1 bar.
     - The glue spreads by pressing the handle (10) and stops upon releasing it.
     - The delivered glue quantity can be regulated by the ring (Ref. 2 or 3) on the guns.

    5-3 WHEN THE EQUIPMENT IS NOT IN USE
     - During work-breaks, put the gun with nozzle into the holder (48) or the nozzles in a basin with
          a small amount of water, in order to prevent the glue from drying in the gun assembly.
     - After use, carefully wash the nozzle in running water or with the help of the tap connector
          Mod. 0044. If glue is inside the feeder, to prevent it from drying, ensure that the pressure
          does not drop below 1 bar.
     - If the feeder has not been used for a long time, we suggest to fill the polyethylene container
          (46) with warm water, put the feeder under pressure and press the guns handle, to permit
          water to clean pipe and gun.
      - Pay attention to the fact that the pressure will make water spray out of the gun..            ,




    5-4 REFILLING
     - For refilling, follow the above-mentioned instructions, taking care to wash the polyethylene
         container (46), the gasket (41) and the filter (43) with water.




                                                                                                           3
6 PERIODICAL MAINTENANCE
      - Periodically replace the gasket (41) in the cover.
      - Ensure that the relief valve (33) is not blocked with dried glue.
      - Ensure that the base of the feeder is not damaged or cracked which can be caused by humidity
          or water.



7 POSSIBLE WORKING PROBLEMS
      - In case of loss of air from the cover, control that the gasket (41) is not damaged, cut or
          dirty.
        - In case of glue fattening, because of ageing, we advise to change the glue by washing the
            equipment with water (the water must be disposed following the norms in force).
        - The guns, that after being washed, leak glue, when not being used, must be replaced or
             get repaired by a qualified technician.



8 DISPOSAL
      - In case of disposal, release the air, take the cover off, remove the glue and carry out the
           elimination according to the directives in force in the country where used.




                                                                                                       4
ezGluer                                        4234 Boston Street
                                                 Baltimore, MD 21224
                                                 410-761-2727 Fax 410-761-5127
                                                 www.gluemachinery.com
                           ezGluer PVA 1.5




No.        Reference No.   No.   Reference No.      No.      Reference No.
      30    G06E39-001     37    G06E15-002         43       G06E53-003
      31    G06E47-002     38    G06E53-002         46       G06E07-001
      33    G06E15-001     39    G06E55-001         47       G06E07-002
      34    G06E39-002     40    G06E21-001         48       G06E07-003
      35    G06E53-001     41    G06E99-001         49       G06E06-001
      36    G06E47-001     42    G06E64-001
ezGluer




No.   Reference No.   No.   Reference No.   No.   Reference No.   No.   Reference No.   No.   Reference No.

1     10001           6     10006           12    10012           17    10008           22    10022
2     10003           7     10007           13    10013           18    10018           23    10023
3     10003           8     10008           14    10014           19    10019           24    10024
4     10004           9     10009           15    10015           20    10020           25    10026
5     10005           10    10010           16    10016           21    10021           26    10027

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ezGluer PVA 1.5 Manual

  • 1. ezGluer PVA 1.5 MANUAL ezGluer PVA 1.5 #EZPVA1.5 – Rev. Mar 07) ( Glue Machinery Corporation TM 4234 Boston Street, Baltimore, MD 21224 888-202-2468 · Fax: 410-761-5127 · E-mail: info@gluemachinery.com www.gluemachinery.com
  • 2. ezGluer™ PVA 1.5 This manual contains all the necessary information for proper installation and use of the ezGluer™. It is essential, either for the customer's safety and satisfaction or for good reliability of the feeder, to carry out proper installation and a careful pre-delivery test. Incorrect installation or an oversight on testing may compromise the efficiency of the feeder and even jeopardize the customer's safety. All information and illustrations in this manual refer to the latest produced model at the time of printing. For any further information, please contact Glue Machinery Corporation™. We reserve the right to make changes without any prior notice. It is essential that the instructions in the manual should be carefully followed in order to obtain the best results from the equipment and to ensure the maximum duration of all parts. 1 GENERAL INFORMATION AND INDICATIONS ABOUT THE PRODUCT Pneumatic feeder in painted steel for vinyl glues 1-1 IDENTIFICATION OF THE EQUIPMENT Portable feeder, with pneumatic delivery for vinyl glues It is rechargeable and works independently from connections to pneumatic systems. It does not need any electrical connection. 1-2 DELIVERY The glue feeder is delivered with all parts assembled, without glue and not under pressure, together with a gun holder and support to screw to the tank. It is packed in a cardboard box, total weight of 31 lbs. Dimension: 8” x 8” x 26” 2 USAGE The pneumatic feeder works with all kinds of vinyl glues and it has been developed for professional use only. 2-1 GLUES Use only vinyl glues with the density and purpose suggested by the producer. The machine works perfectly using vinyl glues with viscosity Brookfield 9500 m Pa.s. 3 DESCRIPTION - TECHNICAL CHARACTERISTICS 3-1 THE FEEDER Consists of a welded steel tank (Ref. 47), coated externally with epossidic paint. The internal surface is coated in PVC, the bottom is manufactured of thick moplen, to avoid metal fatigue. To seal the tank hermetically, screw the handle (Ref. 30) on the cover (Ref. 40) which is provided with the relevant gasket (Ref. 41). The handle is provided with a central screw (Ref. 30) in chrome steel incorporated in the fastening stirrup (Ref. 31). 1
  • 3. Cover: - Radial manometer (Ref. 39) - 0 - 10 bar which indicates the pressure - Relief valve (Ref. 33) calibrated to 5/6 bar - Air inlet valve with closing hand screw (Ref. 37) - Connection with 3 outlets connected with a suction pipe (Ref. 42) and filter (Ref. 43); On the sides of the tank, one or more supports (Ref. 49) with removable gun holders (Ref. 48) can be attached. 3-2 GLUE GUNS (MOD. 0002 MOD. 9902) For vinyl glues are connected to the feeder through a pipe manufactured of transparent PVC diameter10 x 16 mm length mt 4 and consists of: - A PVC handle for Mod. 0002 and an aluminum handle for Model 9902 (Ref 10) to deliver the glue - A glue spreading ring (Ref. 2 or 3) to regulate the quantity of glue - A front head of brass to which the nozzles are screwed - A rubber holder connector and a central stem of brass 3-3 ACCESSORIES The pneumatic glue feeders are equipped with a wide range of standard accessories, all in aluminum with a connector in nylon or in aluminum on request. Upon demand, special accessories can be manufactured, which can be applied to existing systems. 4 - SAFETY RULES AND WARNINGS - The pneumatic system must have max 8 bar pressure. If the system is fed by a higher pressure, connect to it a reducing valve in order to obtain the requested pressure. - Use only vinyl glues with the density and purpose suggested by the producer. - Before opening the cover, always ensure that the manometer indicates 0 bar and for safety reasons also open the air inlet valve (Ref. 37). - Avoid placing the feeder close to sources of heat or flame. - Avoid using the feeder at very low atmospheric temperatures. - Avoid damaging the feeder as this could cause cracks in the tank and affect working order of the equipment. - Always keep the feeders in a vertical position. - Do not disassemble guns, manometer and the relief valve. - Do not clean the guns with solvents. - To prevent glue from drying in the nozzles when not in use, place them in water, and after use wash them under a tap or with the help of the connector Ref. 0044. - Remove, when necessary, the coat of glue from the gun's head. - To prevent glue from drying inside the tank, the manometer must indicate at least 1 bar. To ensure a long working life from the machine, it is important to use only Glue Machinery Corporation™ approved nozzles and accessories. GLUE MACHINERY CORPORATION™ IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY NON-COMPLIANCE WITH THE ABOVE-MENTIONED INSTRUCTIONS Glue Machinery Corporation™ does not take any responsibility for any modifications or changes made to the original equipment. 2
  • 4. 5 INSTRUCTIONS 5-1 PRECAUTIONS BEFORE USE OF THE EQUIPMENT - Ensure that the feeder is not under pressure, check that the manometer indicates 0 bar and open the air inlet valve fully (Ref. 37). - The system for compressed air must have maximum 8 bar. If it is fed by a higher pressure, connect it to a pressure reducing valve. - Use only vinyl glues according with the density and purpose suggested by the producer. 5-2 USE - Take the cover (40) off, unscrewing the handle (30) and ensure that the gasket is in the correct place. - Take the container of polyethylene (46) out of the tank. Fill it with the relevant glue and place it back into the tank. - Replace the cover closing the handle (we suggest that the cover is replaced with the manometer directed towards the side marked by a label). - Close the air inlet valve (37). - Connect the compressed air to the air inlet valve (37) and slowly open the air inlet valve. - Close the air inlet valve when the manometer indicates 5 bar. The pressure must not be higher than 5 bar. If the pressure is higher, a special relief valve (33) opens and the excess air is released. - Remove the compressed air pipe. - Fill the gun's holder (48) with a small amount of water. Now the equipment is ready to be used - During use, the manometer will indicate a progressively lower pressure. The glue delivery is guaranteed even with minimum pressure of 1 bar. - The glue spreads by pressing the handle (10) and stops upon releasing it. - The delivered glue quantity can be regulated by the ring (Ref. 2 or 3) on the guns. 5-3 WHEN THE EQUIPMENT IS NOT IN USE - During work-breaks, put the gun with nozzle into the holder (48) or the nozzles in a basin with a small amount of water, in order to prevent the glue from drying in the gun assembly. - After use, carefully wash the nozzle in running water or with the help of the tap connector Mod. 0044. If glue is inside the feeder, to prevent it from drying, ensure that the pressure does not drop below 1 bar. - If the feeder has not been used for a long time, we suggest to fill the polyethylene container (46) with warm water, put the feeder under pressure and press the guns handle, to permit water to clean pipe and gun. - Pay attention to the fact that the pressure will make water spray out of the gun.. , 5-4 REFILLING - For refilling, follow the above-mentioned instructions, taking care to wash the polyethylene container (46), the gasket (41) and the filter (43) with water. 3
  • 5. 6 PERIODICAL MAINTENANCE - Periodically replace the gasket (41) in the cover. - Ensure that the relief valve (33) is not blocked with dried glue. - Ensure that the base of the feeder is not damaged or cracked which can be caused by humidity or water. 7 POSSIBLE WORKING PROBLEMS - In case of loss of air from the cover, control that the gasket (41) is not damaged, cut or dirty. - In case of glue fattening, because of ageing, we advise to change the glue by washing the equipment with water (the water must be disposed following the norms in force). - The guns, that after being washed, leak glue, when not being used, must be replaced or get repaired by a qualified technician. 8 DISPOSAL - In case of disposal, release the air, take the cover off, remove the glue and carry out the elimination according to the directives in force in the country where used. 4
  • 6. ezGluer 4234 Boston Street Baltimore, MD 21224 410-761-2727 Fax 410-761-5127 www.gluemachinery.com ezGluer PVA 1.5 No. Reference No. No. Reference No. No. Reference No. 30 G06E39-001 37 G06E15-002 43 G06E53-003 31 G06E47-002 38 G06E53-002 46 G06E07-001 33 G06E15-001 39 G06E55-001 47 G06E07-002 34 G06E39-002 40 G06E21-001 48 G06E07-003 35 G06E53-001 41 G06E99-001 49 G06E06-001 36 G06E47-001 42 G06E64-001
  • 7. ezGluer No. Reference No. No. Reference No. No. Reference No. No. Reference No. No. Reference No. 1 10001 6 10006 12 10012 17 10008 22 10022 2 10003 7 10007 13 10013 18 10018 23 10023 3 10003 8 10008 14 10014 19 10019 24 10024 4 10004 9 10009 15 10015 20 10020 25 10026 5 10005 10 10010 16 10016 21 10021 26 10027