The document provides assembly instructions for a Styrocontrol 1.8 system for filling cushions with styrofoam pellets. It includes a bill of materials and steps to construct the main components: a silo to hold the pellets, a cover for the silo, a valve at the bottom, a support structure, a venturi system to suck up the pellets, a pressure regulator, pneumatic circuits, and straps to secure tubes. The instructions describe the materials, tools, and time needed for each step to assemble a functional system.
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www.maniks.com
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Adjustable Range : 760 to 100 mm Hg Vacuum
Diaphragm : Teflon or, Neoprene
Pressure Housing MOC : Aluminium, Brass or, SS 316
WOM, one of the leading Well Test Equipment Suppliers having a light weight surface control head designed for use in testing, perforating, and wire line operations. Read more about Well Test Equipment.
Terofox is a leading manufacturer in Taiwan where we mainly focus on ball valves, such as cryogenic ball valve, Fugitive emission ISO15848-1 ball valves, API607 Fire safe ball valves, Atex ball valves and so on.
SEALEXCEL’s total quality system and control from incoming raw material inspecon through ongoing quality assurance during producon, final inspecon, assembly, tesng, packing and dispatch ensure high standard quality products which has earned us various quality cerficaons
https://www.sealexcel.com/instrumentation-fittings/
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Blowout preventers (BOPs), in conjunction
with other equipment and techniques, are
used to close the well in and allow the
crew to control a kick before it becomes a
blowout.
The ECOTECH Air Sampling System is designed to meet international Standards (including US EPA Quality Assurance Standards) for the continuous sampling of ambient air. Its robust design is suitable for most ambient air gas sampling applications, and all surfaces in contact with the sample air are made with glass or Teflon, including a Teflon raincap which prevents rain entering the shelter.
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4. Styrocontrol 1.8
BILL OF MATERIAL
• Mdf sheet (9 – 12 - 15 mm)
• Venturi system
• Suction hose (2m)
• Pneumatic cylinder
• 2 pneumatic pedals
• Pneumatic tubes
• Push-in T connector
• Pneumatic tube connections
• Pressure regulator
• Teflon tape
• Aluminum profiles
• Straps
• Steel profile 40 x 40 x 2
• Steel profile 35 x 35 x 2
• Paint/ spray pistol/ spray can
• Bolts, nuts, clamp rings, screws
• Silicon
• PP tube with screw-thread at both ends
• PP valve
• Cloth
Welding, sawing, drilling, screwing
5. 1 SILO
DESCRIPTION
The silo is made of mdf sheets. Tests showed
that this material is an optimal solution to
prevent static electricity of the small styrofoam
pellets. The size of the silo depends on the
desired capacity of the system. The diameter of
the hole at the bottom determines the flow rate
of the pellets. The flow rate is independ of the
amount of pellets left in the silo.
First the mdf sheets need to be sawn and
afterwards fixed to together by using screws.
It is important to seal up the silo completely
with silicon or putty to prevent unwanted
escaping pellets.
Optional: perspex can be used at the front side
of the silo to see the remaining amount of
pellets in the silo.
Sawing machine, drillmachine, spanners
Mdf sheets, screws, silicon/putty
Depends on the used materials
6. 2 SILO COVER
DESCRIPTION
The cover at the top of the silo is made of a
wooden frame. A cloth is stretched over the
frame and fixed with staples.
When pellets are sucked up by using the venturi
system, air also enters the silo. The cloth allows
the air to escape without releasing the small
pellets as well.
Saw machine, drilling machine, stapler, screws
7. 3 PP VALVE
DESCRIPTION
A valve is fitted at the bottom of the silo. This
valve assures there is no unwanted flow of
pellets when the system is closed. A pneumatic
cylinder is connected to an mdf sheet, which is
fixed on the back side of the silo. Because of the
cylinder’s high forces on the handle of the valve,
the system is strengthened with two aluminum
profiles. The cylinder should be fixed at an angle
of 45 degrees .
At the bottom of the valve, it provides screw
thread which is useful when you want to mount
a small nozzle.
Drill machine, manual saw, spanners
Pneumatic cylinder, PP valve
Aluminum square profiles
9. 5
4
SUPPORT STRUCTURE
DESCRIPTION
The silo is fixed on a metal frame, using 4 bolts.
The frame is adjustable in height.
It consists of square profiles of 40 x 40 x 2 mm
and 35 x 35 x 2 mm that have been welded
together..
3 hours
Metal saw machine, drilling machine, welding
machine, spanners
The metal profiles have to be sawed at the
required length
10. 5 VENTURI SYSTEM
DESCRIPTION
At the top of the silo a hole has to be drilled to
fit the venturi system. The system is fixed on 2
aluminum U-shape profiles which are connected
to the silo. By using bolts and nuts the system is
easy to (dis)assemble. At the top of the venturi
is a connector to fit a tube. The suction hose can
be fitted on the venturi system. A clamping ring
makes sure that the hose is fixed.
20 minutes
Manual saw, drilling machine, spanners
A venturi system
2 short aluminum U-profiles, bolts, nuts
Depends on the materials
11. 3
6
PRESSURE REGULATOR
DESCRIPTION
The pressure regulator can be fixed onto the silo
with a bolt-nut connection. Factories normally
have a pneumatic circuit with a pressure
between 6-7 bar. By using a pressure regulator,
the air flow can be regulated which makes it
possible set the suction speed for the pellets.
15 minutes
Teflon tape, spanners
Pressure regular
Depends on pressure regulator
13. 1 8
5
PNEUMATIC CIRCUIT
DESCRIPTION:
1 Connection to pneumatic circuit in company
2 Push-in T connector
3 Pressure regulator
4 Pedal 1
5 Venturi system
7 6 Pedal 2
7 Throttle valve
8 Pneumatic cylinder
6 4
Technical plan
3
Spanner, teflon tape
All parts are bought
2
Depends on used materials.
1
14. 8 STRAPS
DESCRIPTION:
The final step is fixing the tubes on the metal
square profiles with straps to make sure no one
trips over them! This step is important to
prevent faltering which could damage the
pneumatic circuit or injure the person using the
styvocontrol 1.8.
10 minutes
Straps
All parts are bought
15 straps are used
