You have ideas and are looking for someone helping to have them come true? Check it out. We are here to realize your ideas.

1. Company Presentation
February 23rd, 2015
Cornelius Geist – Markus Thamm
Vertraulich - Confidential 1
We Realize Your Ideas

2. Your Reliable Partner
Vertraulich - Confidential 2
• Founded 2001 in Bad König
• 2009 Opening of Darmstadt branch office
• 2012/2013 Expansion into new offices in Weiterstadt
• 2015 - 11 Employees
• Business segments:
• Mechatronics
• Medical
technology
Niederlassung Weiterstadt

3. Development – V Model
Vertraulich - Confidential 3
Source: http://www.mdtmag.com

4. Vertraulich - Confidential 4
We Realize Your Ideas

5. Manufacturing
Vertraulich - Confidential 5
• Turned parts (CNC)
• Milled parts (CNC)
• Wire cutting EDM (CNC)
• Heat treatment up to 1150°C
• Electro polishing
• Vibratory finishing
• Anodizing
• Production of electronic circuits
(manual assembly)

6. Machine Pool - Production
Vertraulich - Confidential 6
CNC- Turning Machine
3 axis CNC-Milling Machine
CNC-Wire Cut EDM
CNC- Milling Machine
Climatic Chamber
Coordinate Measurement Machine
DMG CTX 310 V1 ECO
Hurco VM1
Mitsubishi
emco turn 325
Heraeus HC 4015
Etalon Derby 454

7. Assembly / Cleaning
Vertraulich - Confidential 7
• ESD suitable assembly (Cleanroom
ISO7/ISO5 available)
• Manufacturing of glued modules
(Cleanroom ISO7/ISO5 available)
• Ultrasound wet chemical cleaning
• Vacuum furnace (2mbar – 140°C)
• Vacuum systems UHV 140°C
• Plasma furnace (O2, H2)

8. Measurement & Test
Vertraulich - Confidential 8
• Coordinate measurement machine
• Measurement microscope
• Various measurement equipment
for force, pressure, distance and
electrical values
• Helium leak tester for leak tests
• Furnaces up to 1150°
• Climate chamber -40°C to 130°C
• Residual gas analysis system (UHV)

9. From Experience:
Development of a Micro Galvanic
Connection
Vertraulich - Confidential 9
• Development and manufacturing of
30 prototypes
– Two electrical supply lines
– Two liquid supply lines
– Temperature range
– Biocompatibility
– Sterilization possible
– Cleanliness
– Small building space
– Development- / manufacturing time
10 weeks

10. Vertraulich - Confidential 10
• Schedule
During design - manufacturing of 38 different components & fixtures
30 prototypes consist of 12 individual parts each
From Experience:
Development of a Micro Galvanic
Connection

11. Realizing Shortest
Development Times
Vertraulich - Confidential 11
• Motivated dynamic team
• Weekend work
• Own production / sample shop
• Close cooperation between design and manufacturing
– Design optimized for machine pool
– Designers / developers produce and test partly themselves
• Supplier network for short material lead times
• Comprehensive stock of base materials and standard parts
• Test and optimization of components when they are still mounted
on the machine
• Extensive test equipment

12. Mechatronics Samples
Vertraulich - Confidential 12
• Calibration stand for mechatronic
drives
• Special tools to conduct special
assembly steps
• Test stand for sensor discs to verify
reflectivity in the IR range
• Permeation testing device
• Test bench for force-displacement-
measurement

13. Medical Technology Samples
Vertraulich - Confidential 13
• Pre-development of a medical product including
prototypes and legally required documentation
• Mechanical 3D chewing simulator to test multi
dimensional chewing movements
• Test bench to test the rotational insertion process for
implants
• Orthodontic implant
system
• Simulator for the oral cavity to
test the hardening process
of new dental plastic
materials
LuZi Concept

14. Services
Vertraulich - Confidential 14
• Development of technical concepts
considering comprehensive versions
• Process development for critical steps
• Support manufacturers during process
development and series launch of
mechatronics modules
• Process analysis to increase quality
• Know-how transfer to suppliers

15. Vertraulich - Confidential 15
Questions ?
We Realize Your Ideas