Machine shop where the manufacturing of various parts of the tractor such as Front axle hub, Hydraulic lift Housing, Transmission Casing for the various companies such as Mahindra and Mahindra, Escort, Tafe are discussed.
The society of manufacturing engineers (SME) Defines CIM is integration of the total manufacturing enterprise through the use of integrated systems and data communications coupled with the new managerial philosophies that improve organizational and personal efficiency. CIM combines various technologies like computer-aided design (CAD) and computer-aided manufacturing (CAM) to provide an error-free manufacturing process that reduces manual labor and automates repetitive tasks.
The society of manufacturing engineers (SME) Defines CIM is integration of the total manufacturing enterprise through the use of integrated systems and data communications coupled with the new managerial philosophies that improve organizational and personal efficiency. CIM combines various technologies like computer-aided design (CAD) and computer-aided manufacturing (CAM) to provide an error-free manufacturing process that reduces manual labor and automates repetitive tasks.
Evolution of CIM, Concept and scope of CIM, Definition of CIM, Components of CIM, benefits,
limitations, Difference between Automation and CIMS, key challenges.
Summer Training Report for Diploma (mechanical) StudentsKashifRaza113
This Training is completed at UPSRTC (Lucknow) by a student of polytechnic(mechanical) from Integral University Lucknow. UPSRTC is a Government Organisation for Public Transport in Uttar Pradesh.
CAD/CAM/CIM (18ME72) Module-5 Part-A as per VTU
Additive Manufacturing Systems: Basic principles of additive manufacturing, slicing CAD models for AM, advantages and limitations of AM technologies, Additive manufacturing processes: Photo polymerization, material jetting, binder jetting, material extrusion, Powder bed sintering techniques, sheet lamination, direct energy deposition techniques, applications of AM.
Introduction, Conventional and Revised with CAD/CAM Product cycle, Application of computers to the design process, comparison of capabilities of designers and computers, Reasons for implementing CAD, Benefits of CAD, CAD workstation,
Cim lab manual (10 mel77) by mohammed imranMohammed Imran
CIM & AUTOMATION LABORATORY MANUAL (10MEL77)
PREPARED BY
MOHAMMED IMRAN
ASST PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
GHOUSIA COLLEGE OF ENGINEERING
RAMANAGARAM-562159
As per VTU CAD/CAM/CIM Module -4 18ME72-Part-A
Computer Numerical Control: Introduction, components of CNC, CNC programming, manual part programming, G Codes, M Codes, programming of simple components in turning, drilling and milling systems, programming with canned cycles. Cutter radius compensations.
Robot Technology: Robot anatomy, joints and links, common robot configurations, robot control systems, accuracy and repeatability, end effectors, sensors in robotics.
Application of Additive Manufacturing in Aerospace IndustryAbhijeet Agarwal
This Presentation based on the benefits and the advantage of the Additive Manufacturing in the world. There how it make this useful around the companies and other things
This is a six week summer training report for B. Tech. Mechanical Engineering on HMT Machine Tools, Pinjore.
for direct download links, visit my blog by opening below address and click on "skip ads" after 5 seconds (on top right corner of screen).
Blog address - http://adf.ly/3108600/hmtreport
Thanks
Heavy engineering corporation summer traing projectShashi Ranjan
This project contains various glimpses and working information of this organisation by which viewer can get a short idea about what the H.E.C. actually deal with.
Mechical car lift ( without power consumption)Saifuddin Rakib
"A Study on Manufacturing Process of Mechanical Car Parking Machine At Bangladesh Machine Tools Factory Ltd."
MD.SAIFUDDIN RAKIB ID: 15107115 Program: BSME
Department of Mechanical Engineering
Evolution of CIM, Concept and scope of CIM, Definition of CIM, Components of CIM, benefits,
limitations, Difference between Automation and CIMS, key challenges.
Summer Training Report for Diploma (mechanical) StudentsKashifRaza113
This Training is completed at UPSRTC (Lucknow) by a student of polytechnic(mechanical) from Integral University Lucknow. UPSRTC is a Government Organisation for Public Transport in Uttar Pradesh.
CAD/CAM/CIM (18ME72) Module-5 Part-A as per VTU
Additive Manufacturing Systems: Basic principles of additive manufacturing, slicing CAD models for AM, advantages and limitations of AM technologies, Additive manufacturing processes: Photo polymerization, material jetting, binder jetting, material extrusion, Powder bed sintering techniques, sheet lamination, direct energy deposition techniques, applications of AM.
Introduction, Conventional and Revised with CAD/CAM Product cycle, Application of computers to the design process, comparison of capabilities of designers and computers, Reasons for implementing CAD, Benefits of CAD, CAD workstation,
Cim lab manual (10 mel77) by mohammed imranMohammed Imran
CIM & AUTOMATION LABORATORY MANUAL (10MEL77)
PREPARED BY
MOHAMMED IMRAN
ASST PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
GHOUSIA COLLEGE OF ENGINEERING
RAMANAGARAM-562159
As per VTU CAD/CAM/CIM Module -4 18ME72-Part-A
Computer Numerical Control: Introduction, components of CNC, CNC programming, manual part programming, G Codes, M Codes, programming of simple components in turning, drilling and milling systems, programming with canned cycles. Cutter radius compensations.
Robot Technology: Robot anatomy, joints and links, common robot configurations, robot control systems, accuracy and repeatability, end effectors, sensors in robotics.
Application of Additive Manufacturing in Aerospace IndustryAbhijeet Agarwal
This Presentation based on the benefits and the advantage of the Additive Manufacturing in the world. There how it make this useful around the companies and other things
This is a six week summer training report for B. Tech. Mechanical Engineering on HMT Machine Tools, Pinjore.
for direct download links, visit my blog by opening below address and click on "skip ads" after 5 seconds (on top right corner of screen).
Blog address - http://adf.ly/3108600/hmtreport
Thanks
Heavy engineering corporation summer traing projectShashi Ranjan
This project contains various glimpses and working information of this organisation by which viewer can get a short idea about what the H.E.C. actually deal with.
Mechical car lift ( without power consumption)Saifuddin Rakib
"A Study on Manufacturing Process of Mechanical Car Parking Machine At Bangladesh Machine Tools Factory Ltd."
MD.SAIFUDDIN RAKIB ID: 15107115 Program: BSME
Department of Mechanical Engineering
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Ashok Iron Work Jai Hind Plant Internship Report, Belagavi
1. KLE DR. M. S. SHESHGIRI COLLEGE OF
ENGINEERING AND TECHNOLOGY, BELAGAVI
590008
A INTERNSHIP REPORT PRESENTATION ON,
ASHOK IRON WORK JAI HIND PLANT
Submitted by,
ABHISHEK TURAMANDI USN: 2KL17MDE01
Under The Guidance of
Dr: D. C. Patil
Department of Mechanical Engineering
2018-19
1
2. CONTENTS
Introduction to the industry
Company Profile
Detail profile of each department
Products
Layout study
Receiving inspection plan
Hard Automation
Process Planning
Flexible Fixturing
Coordinate Measuring Machine
Leak Testing Method
Conclusion
2
3. INTRODUCTION TO THE INDUSTRY
Ashok iron work private limited company established in 1974 foundry to make
iron castings.
Shri. Ashok. S. Humbarwadi and Shri. Vasudev. P. Hanji were he partners.
It has three foundries and six machines shops.
Fully integrated setup from a 3D casting model as a input to design and
manufacturing of tools.
Largest producer and market leader of heavy duty engine blocks and heads.
3
4. COMPANY PROFILE
NAME Ashok iron work Pvt. Ltd.
REGISTERED
ADDRESS
Ashok Iron Work Pvt. Ltd. 689/1, Udyambhag, Belgaum,
Karnataka.
CORPORATE OFFICE Mazagoan Road, Udyambhag, Belgaum-590008, Karnataka.
E-MAIL enquiry@ashokairon.com
WEBSITE www.ashokairon.com
TYPE OF OWNER SHIP Partnership (Beginning) Private Co. Ltd. (Presently)
TYPE OF INDUSTRY Foundry,Casting,Machinery and Assembly work.
[Manufacturing]
YEAR OF
ESTABLISHMENT
1974
WORKING HOURS 1ST Shift 8.00AM to 4.30PM
2ND Shift 4.30PM to 1.00AM
3RD Shift 1.00AM to 8.00AM
GENERAL SHIFT 8.00AM to 4.30PM 4
5. VISSION
Committed to serve the interests of all our stockholder by being top with
exceptional moral and business ethics.
MISSION
To be develop expertise in technology of maintaining various components to
support the foundry business.
QUALITY POLICY
To aim at customer’s delight by exceeding his expenditure through an
exceptional blend of quality cost, delivery of products and services that they provide.
5
6. SWOT ANALYSIS
STRENGTH
• AIW Company is strongly export oriented.
• Top class fine castings.
• On time salary.
• Availability of basic raw material around the nation.
• Cheap and excess labour force.
• Experienced staff, latest technology, three shifts in all foundries.
6
7. WEAKNESS
• High cost of production.
• Decentralisation of raw material.
• Welfare activities not up to mark.
OPPORTUNITY
• High demand both at domestic and global level.
• Permanent and new customers.
• Global market place and good technological advancement.
THREATS
• Stiff competition from china and others.
• Environmental policy and restrictions.
7
8. DETAIL PROFILE OF EACH DEPARTMENT
Functions of human resource department
• Recruitment and selection.
• Industry training.
• Wage and salary administration.
• Sanctioning of bonus.
Functions of administration department
• Keeping land records in terms of area.
• Asset record like building and machinery.
• Internal and external mail correspondence.
8
9. Functions of production department
• Receiving plan from the marketing department, for the month. Based on plan
workout material requirements, manpower requirements, cutting tools, packaging
material etc.
• Rectifying the rejection work.
• Monitoring the 7 numerical control machines.
Function of stores department
• Receiving of materials ordered.
• Proper stacking of materials.
• Issuing of purchase indent to material department.
9
10. Functions of purchase department
• Receives purchase indent from stores in charge.
• Selection of appropriate vendors and scrutinizing.
• Negotiation and finalisation of commercial terms like price, payment, discount,
credit etc.
• Preparing and forwarding purchase order.
Functions of account department
• Recording day to day transactions.
• Coordinating to bank transactions like cheque deposits and withdrawals.
• Preparation of cash budget.
10
11. Functions of Marketing Department
• Sales planning and dispatch.
• Packaging and forwarding.
• Customer complaint analysis.
Functions of quality department
• Inward inspection
• Final inspection
• Rejection meeting
• Communication with foundries.
11
15. 6. ESCORT AXLE HUB 7. ESCORT FRONT AXLE
SUPPORT
15
Fig.5: ESCORT AXLE HUB Fig.6: ESCORT FRONT AXLE SUPPORT
16. LAYOUT STUDY
16
Jai hind plant is a Machine shop
• 7 zones
• 150 machines
• 5 to 6 CNC.
E.g.: 1. J-DX-08
DX= Duplex milling
2. J-SPT-05
SP= Special purpose machine
T= Tapping
Fig.8: Plant Layout
18. HARD AUTOMATION
Power-head Production Units
• Consisting of a frame, electric drive motors,
gearboxes, and tool spindles, these units are
self-contained.
Transfer Machines
• Consisting of two or more powerhead units,
these machines can be arranged on the shop
floor in linear, circular, or U-shaped patterns.
Transfer Lines
18
Fig.10: Power Head
Fig.11: Pallet
19. PROCESS PLANNING
• Selecting methods of production: tooling, fixtures, machinery, sequences
of operations, and assembly.
• Computer-aided process planning (CAPP) accomplishes the complex task
of process planning by viewing the total operation as an integrated
system, so that the individual processing steps are coordinated and
performed efficiently and reliably.
• CAPP is a powerful tool for efficiently planning and scheduling
manufacturing operations.
19
20. FLEXIBLE FIXTURING
• In describing work-holding devices for the manufacturing
operations the words clamp, jig, and fixture often were used
interchangeably and sometimes in pairs.
• Clamps are simple multifunctional work-holding devices.
• Jig is clamping device and fixture is a holding device.
• Modular Fixturing
• Tombstone Fixtures
• Bed-of-nails Device
20
Fig.12: Jig and Fixture
21. COORDINATE MEASURING MACHINE
• Coordinate-measuring machines are very versatile and
capable of recording measurements of complex profiles
with high resolution and high speed.
• Built rigidly to resist environmental effects in
manufacturing plants, such as temperature and
vibration.
• With a touch probe and computer-controlled three-
dimensional movement are suitable for use in small
shops and generally cost under $20,000.
21
Fig.13: Coordinate-measuring machines
22. LEAK TESTING METHOD
Testing Criteria
• Leak testing method: Differential pressure
measurement
• Testing pressure: 1 Bar
• Allowable leak rate: 15 cc / min
22
Fig.14: Leakage Test Setup
23. CONCLUSION
• I found that it is one of the leading industries in Foundries, manufacturing and
designing.
• The team work of the company is the main backbone of the success.
23