New compressor package erection

1. ERECTION AND
COMMISSIONING OF THE NEW
GAS COMPRESSOR PACKAGE
PRESENTED BY:
JOGANI DHRUVIKKUMAR ASHOKBHAI (OIL ID : 204588)
SENIOR OFFICER ON PROBATION
GAS MANAGEMENT SERVICES DEPARTMENT
MENTOR:
MR. TASRIQUE HAQUE,
DEPUTY CHIEF ENGINEER
GAS MANAGEMENT SERVICES DEPARTMENT
Fourth Quarterly Assessment

2. NEW GAS COMPRESSOR PACKAGE
SPECIFICATION
MODEL WAUKESHA
F3514
DISPLACEMENT
VOLUME
3520
BHP 493
COMPRESSION
RATIO
8:1
BORE AND
STROKE
9.375” & 8.5”
IGNITION Turbo Charged
Intercool
NO. OF
CYLINDER
6
RATED RPM 900
ENGINE
MODEL 8” & 4.7
5” x 6HOS2-2
NO. OF THROW 2
CYLINDER TYPE HOS
SERVICE Gas Lift
TOTAL
COMPRESSION
BHP
287 KW
NO. OF STAGE 2
RATED
DISCHARGE
PRESSURE
1450 PSIG
COMPRESSOR
MODEL 60F4
FAN DIAMETER 60 inch
DIRVE ENGINE
DRIVE
FAN
ORIENTATION
VERTICAL
TOTAL NOS. FAN 4
AERIAL COOLER

3. FOUNDATION PREPARATION
Anti Vibration
Pads

4. TYPES OF FOUNDATION
CC METRESS GRAVEL PACK
Construction Old Compressor Package
Replacement job
Material Cement and Concrete
Anti Vibration
Pad
YES
Job
Completion
Time
10-11 days + 5-6 days + 35-40
days +
20 – 25 days = 70-75 days
Construction New Compressor Package
Installation job
Material Gavel Pack(15mm gravel+75 mm
Gravel + Brick Soil)
Anti Vibration
Pad
NO
Job
Completion
Time
35-40 days + 20 – 25 days = 60-62
days

5. Compressor Skid
Placement On The
Foundation
• Compressor skid placed on the
foundation
• Alignment of compressor skid on
the foundation
Compressor Skid

6. ENGINE
PLACEMENT ON
SKID AND
ALINGNMENT
• Engine placement behind
the compressor
• Rough alignment
• Coupling Fitting
• Final alignment
F-3514 Engine
Engine Placement On

7. Erection of the Aerial
Cooler Assembly
• Dimension verification of
the Aerial cooler assembly
foundation
• Proper Alignment between
engine shaft and aerial
cooler
Aerial Cooler Assembly
Foundation
Placement of Aerial Cooler Assembly
Upliftment of Aerial
Cooler

8. INSTALLATION
OF CYLINDER
ASSEMBLY AND
PULSATION
BOTTLE
• Shaft alignment of Engine
and Compressor
• Installation of the cylinder
assembly on both side
• Installation of pulsation bottle
on the both cylinder .
• Head end and Crank End
clearance measurement in
both stages cylinder.
Crank-Frame without
Cylinder
Cylinder Bottle
Crank-Frame with
Cylinder

9. FIRST
PRE-LUBE OF
ENGINE
- Checking of the clean Engine
oil filter
- Filling of the lube oil in Engine
oil filter
- Level check of lube oil engine
sump
- Instrument air connection to
Pre-lube pump
- Start of pre-lube pump and
verification lube oil circulation
in rocker arm.
Rocker Arm Filling of Lube Oil
Pre-Lube Pump

10. Erection of Cooling
System Tank And
Silencer Assembly
• Foundation marking for
the both assembly on the
ground
• Preparation of the
foundation
Silencer Erection Foundation Marking
Engine Jacket and Auxiliary water expansion
Tank

11. PIPE
CONNECTION &
MAIN LINE HOOK
UP
• Pipe connection between the
compressor cooling system
and engine cooling system
to the Aerial Cooler.
• Fuel line, Suction and
Discharge Line connection,
Blowdown line, Instrument
air, Drain Line and Starting
Air Line connection to
respective main header line.
• Last stage grounting Flange
leakage check
Main Line Header

12. PRECONDITIONING
OF CONTROL
PANEL
• 230 V A.C. to 24 V D.C.
• Cold loop test
• MCB Check
• Software installation
• Trip test
Control Panel
Configuration
Float Cum Booster Panel

13. COMISSIONING OF THE NEW GAS
COMPRESSOR PACKAGE
• Mechanical Run Test
- Starting Air Line And Fuel Line
Flushed Out
- Removal Of Discharge Valve Cover
- Removal Of Spark Plug With Ignition Coil
- Manual Pre-lube Of Compressor
Discharge Valve Cover
Removed
Dry Cranking
Spark Plug Removed
Cylinder

14. LOAD AND
UNLOAD
TEST • 2 Hour Unload Run Test Without Gas Charge
• 2 Hour Load Run Test With Gas Charge
• Hot Alignment Of Engine And Compressor Shaft
• Final 72 Hour Full Load Run Test
Hot Alignment Process And Equipment

15. Monitoring Of
Crucial Parameters
• Suction & Discharge pressure
of both stages.
• Suction & Discharge
temperature of both stages.
• Compressor and Engine Lube
Oil pressure
• Exhaust Manifold Temperature
• Engine RPM
Control Panel Screen

16. THANK YOU!