Technical presentation




            The Ellingham Diagram




                                                                 Bapin Kumar Rout



           Research and Development, Steelmaking and Casting Research Group
Before we start: Thermodynamic terminologies
   Gibb’s Free Energy ( G ): Energy of the system available to do work


                                      G= H-T*. S

                                Enthalpy term       Entropy term
   ∆H: Measure of the actual energy that is liberated when the reaction occurs
   ∆S: Measure of the change in the possibilities for disorder in the products
   compared to the reactants
Spontaneity of the Reaction ( G<0)




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Free Energy and Equilibrium
 Standard state free energy ( G0=):



 Under non-standard conditions, we need to use G instead of G°.




1. If G is negative, the forward
   reaction is spontaneous.
2. If G is 0, the system is at
   equilibrium.
3. If G is positive, the reaction is
   spontaneous in the reverse
   direction.
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The Ellingham Diagram
    Ellingham1 plotted experimentally determined standard free energy of formation
    (∆G0) of various oxides (and sulfides) using one mole of oxygen with temperature




     Ellingham Found that, the standard enthalpy and entropy of formation of a compound
     don’t change significantly with temperature as long as there is no change of state




       Thus, ∆G0-T relationship is approximated to straight lines:




                             Y= mx+C                       Intercept                    Slope
1Ellingham H. J. T., “Reducibility of Oxides and sulfides in Metallurgical Processes , J Soc Chem Ind (London) 63 125 (1944)

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The Ellingham Diagram




                                                          Oxide stable      Metal stable




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The Ellingham Diagram




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The Ellingham Diagrams




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The Ellingham Diagrams




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Two intersecting lines

                                                T<TE A and BO2 are most stable
                                                T>TE B and AO are most stable
                                                At T=TE A,B,AO,BO2 are in equilibrium




     A as a reducing agent to reduce BO2 to form B and AO- T> TE


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The Ellingham Diagrams




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The Ellingham Diagram




         Research and Development, Steelmaking and Casting Research Group
The Ellingham Diagrams




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The Ellingham Diagrams




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Additional scales on Ellingham diagram



                                                           Y=-mX




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Reading pO2 from Ellingham diagram
    •     In to avoid calculating the equilibrium
          partial pressure for each value of ΔG°,
          Richardson2 added a nomographic scale
          to the Ellingham diagram

    •  For a metal oxidation reaction ,
             2M (s) + O2 (g) = 2MO (s)
    The equilibrium constant has the form
                       K=1/pO2
                       ∆G= RT ln(pO2)




2 F.D. Richardson  and J.H.E. Jeffes, "The Thermodynamics of Substances of Interest in Iron and Steel Making from 0°C to 2400°C: I-Oxides," J. Iron
and Steel Inst. (1948), 160 261.
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Reading pO2 from Ellingham diagram

                                                 1. Identify a point corresponding to
                                                    a selected temperature on the
                                                    line for: Fe + O FeO, above M
                                                 2. Using this point, and the point O
                                                    in the top left corner, draw a line
                                                    across the diagram
                                                 3. Read the partial pressure of
                                                    O2 from the right hand axis




                                                 At any oxygen pressure higher than
                                                 ~10-8.5, the iron will be oxidised at the
                                                 temperature of 1600°C




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Other gas mixtures
• The oxygen required to cause oxidation in the gas phase need
  not to come from oxygen gas. Consider the following reaction:
               2CO (g) + O2 (g) = 2CO2 (g)
• For this reaction,




• We see that pO2 is equivalent to a ratio: pco/ pco2
• Similarly for the reaction 2H2+O2=2H2O pO2 is equivalent to a
  ratio: pH2O/ pH2
• Thus two nomographic scale may be added to the diagram, with
  a new origin, C and H respectively for pco/ pco2 and pH2O/ pH2


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CO-CO2 gas mixture as reducing agent (374)
                               MO2+2CO=M+2CO2

                                                           At T>Ts CO-CO2 mixture is reducing
                                                           w.r.t MO2 at pCO/pCO2=1
                                                           At T<Ts CO-CO2 mixture is oxidising
                                                           w.r.t MO2 at pCO/pCO2=1




If CO-CO2 mixture to be made reducing at T<Ts the pCO/pCO2(>1) must be increasing
At T=Tu pCO/pCO2 should be increased from 1to 10 to maintain reaction equillibrium


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Limitation




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Limitation




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References
1. D.R. Gaskell, "Introduction to the Thermodynamics of Materials“
2. http://www.doitpoms.ac.uk/tlplib/ellingham_diagrams/




                          Thank you




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Questions?




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Ellingham diagram

  • 1.
    Technical presentation The Ellingham Diagram Bapin Kumar Rout Research and Development, Steelmaking and Casting Research Group
  • 2.
    Before we start:Thermodynamic terminologies  Gibb’s Free Energy ( G ): Energy of the system available to do work G= H-T*. S Enthalpy term Entropy term ∆H: Measure of the actual energy that is liberated when the reaction occurs ∆S: Measure of the change in the possibilities for disorder in the products compared to the reactants Spontaneity of the Reaction ( G<0) Research and Development, Steelmaking and Casting Research Group
  • 3.
    Free Energy andEquilibrium Standard state free energy ( G0=): Under non-standard conditions, we need to use G instead of G°. 1. If G is negative, the forward reaction is spontaneous. 2. If G is 0, the system is at equilibrium. 3. If G is positive, the reaction is spontaneous in the reverse direction. Research and Development, Steelmaking and Casting Research Group
  • 4.
    The Ellingham Diagram Ellingham1 plotted experimentally determined standard free energy of formation (∆G0) of various oxides (and sulfides) using one mole of oxygen with temperature Ellingham Found that, the standard enthalpy and entropy of formation of a compound don’t change significantly with temperature as long as there is no change of state Thus, ∆G0-T relationship is approximated to straight lines: Y= mx+C Intercept Slope 1Ellingham H. J. T., “Reducibility of Oxides and sulfides in Metallurgical Processes , J Soc Chem Ind (London) 63 125 (1944) Research and Development, Steelmaking and Casting Research Group
  • 5.
    The Ellingham Diagram Oxide stable Metal stable Research and Development, Steelmaking and Casting Research Group
  • 6.
    The Ellingham Diagram Research and Development, Steelmaking and Casting Research Group
  • 7.
    The Ellingham Diagrams Research and Development, Steelmaking and Casting Research Group
  • 8.
    The Ellingham Diagrams Research and Development, Steelmaking and Casting Research Group
  • 9.
    Two intersecting lines  T<TE A and BO2 are most stable  T>TE B and AO are most stable  At T=TE A,B,AO,BO2 are in equilibrium A as a reducing agent to reduce BO2 to form B and AO- T> TE Research and Development, Steelmaking and Casting Research Group
  • 10.
    The Ellingham Diagrams Research and Development, Steelmaking and Casting Research Group
  • 11.
    The Ellingham Diagram Research and Development, Steelmaking and Casting Research Group
  • 12.
    The Ellingham Diagrams Research and Development, Steelmaking and Casting Research Group
  • 13.
    The Ellingham Diagrams Research and Development, Steelmaking and Casting Research Group
  • 14.
    Additional scales onEllingham diagram Y=-mX Research and Development, Steelmaking and Casting Research Group
  • 15.
    Reading pO2 fromEllingham diagram • In to avoid calculating the equilibrium partial pressure for each value of ΔG°, Richardson2 added a nomographic scale to the Ellingham diagram • For a metal oxidation reaction , 2M (s) + O2 (g) = 2MO (s) The equilibrium constant has the form K=1/pO2 ∆G= RT ln(pO2) 2 F.D. Richardson and J.H.E. Jeffes, "The Thermodynamics of Substances of Interest in Iron and Steel Making from 0°C to 2400°C: I-Oxides," J. Iron and Steel Inst. (1948), 160 261. Research and Development, Steelmaking and Casting Research Group
  • 16.
    Reading pO2 fromEllingham diagram 1. Identify a point corresponding to a selected temperature on the line for: Fe + O FeO, above M 2. Using this point, and the point O in the top left corner, draw a line across the diagram 3. Read the partial pressure of O2 from the right hand axis At any oxygen pressure higher than ~10-8.5, the iron will be oxidised at the temperature of 1600°C Research and Development, Steelmaking and Casting Research Group
  • 17.
    Other gas mixtures •The oxygen required to cause oxidation in the gas phase need not to come from oxygen gas. Consider the following reaction: 2CO (g) + O2 (g) = 2CO2 (g) • For this reaction, • We see that pO2 is equivalent to a ratio: pco/ pco2 • Similarly for the reaction 2H2+O2=2H2O pO2 is equivalent to a ratio: pH2O/ pH2 • Thus two nomographic scale may be added to the diagram, with a new origin, C and H respectively for pco/ pco2 and pH2O/ pH2 Research and Development, Steelmaking and Casting Research Group
  • 18.
    CO-CO2 gas mixtureas reducing agent (374) MO2+2CO=M+2CO2 At T>Ts CO-CO2 mixture is reducing w.r.t MO2 at pCO/pCO2=1 At T<Ts CO-CO2 mixture is oxidising w.r.t MO2 at pCO/pCO2=1 If CO-CO2 mixture to be made reducing at T<Ts the pCO/pCO2(>1) must be increasing At T=Tu pCO/pCO2 should be increased from 1to 10 to maintain reaction equillibrium Research and Development, Steelmaking and Casting Research Group
  • 19.
    Limitation Research and Development, Steelmaking and Casting Research Group
  • 20.
    Limitation Research and Development, Steelmaking and Casting Research Group
  • 21.
    References 1. D.R. Gaskell,"Introduction to the Thermodynamics of Materials“ 2. http://www.doitpoms.ac.uk/tlplib/ellingham_diagrams/ Thank you Research and Development, Steelmaking and Casting Research Group
  • 22.
    Questions? Research and Development, Steelmaking and Casting Research Group