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MAHA MAI ENGINEERS Manufacturer
   & Traders Of Battery Chargers,
   DCDB’s, DC Power Supplies




                                           MAHA MAI ENGINEERS
                          B-187, Bhagat Singh Colony, Ballabhgarh
                                                 Haryana -121004
                     Ph./Fax : 0129-2308832, Mobile: 09582323001
                                 E-Mail : mmemax@mmaxpower.com
                                    Website : www.mmaxpower.com
Company Profile
• We are the fast growing manufacturer, exporter and supplier of
  a comprehensive array of electrical and electronic products.
• Our vast assortment includes Battery Chargers, DCDB's, DC
  Power Supplies, AMF & Safety Relays, and more.
• Further, our entire range of products is designed and developed
  as per the latest industry standards and norms to ensure
  optimum quality, durability, long functional life, and market
  leading prices.
• Moreover, our products are highly appreciated and widely
  demanded not only in domestic markets but all across the
  overseas markets.
Introduction To Company
1.    Thyristor Controlled three Phase and single Phase FC BCs
2.    IGBT Controlled three Phase and single Phase FC BCs
3.    SMPS based FCBCs
4.    CVCC type Battery Chargers (Primary Controlled)
5.    Microprocessor based controllers (MRM PROCOM)
6.    Regulated DC Power Supplies
7.    DC to AC Converters
8.    DC to DC Converters
9.    Switch Mode Power Supplies (SMPS)
10.   Electronic Hooter & Buzzer
11.   DC Distribution Boards
12.   DC Power Packs & Battery Banks

These Products are made according to the customer’s specific requirement (Custom made).
Some of the designs are of regular production as they are widely used as an integral part of
the panel by the industry.
We make Chargers, Power supplies, DCDB’s etc. for standalone applications also.
To produce as per your design, requirement and specification at a short notice is our specialty.
We request to kindly register ourselves as a manufacture in your approved list and oblige.


Thanking You

For Maha Mai Engineers,
Iso Certificate
Micro Registration
Type Test Report – Page - 1
Type Test Report – Page - 2
Type Test Report – Page - 3
Type Test Report – Page - 4
Rites – Page - 1
Rites – Page - 2
Rites – Page - 3
Rites – Page - 4
Vendor Codes
Sr. No.   PARTY NAME                                           REG. No.
1.        M/S AIR TEL LTD.                                     DEL/OPEX/2022
2.        M/S BAJAJ HINDUSTAN LTD.                             1002400
3.        M/S BCH ELECTRIC LTD.                                30465
4.        M/S BAGLA GROUP                                      13002402
5.        M/S C&S LTD.                                         5573
6.        M/S CUMMINS INDIA LTD.                               160133
7.        M/S C&S HIMOINSA (P) LTD.                            M38
8.        M/S C&S EFACES MV INDIA (P0) LTD.                    P00026500
9.        M/S DELHI METRO RAIL CORP. LTD.                      102356
10.       M/S GENPECT INDIA (P) LTD.                           800931
11.       M/S GTP                                              GTP/W.O./C-1/2006
12.       M/S HONDA SIEL CARS INDIA LTD.                       7M035
13.       M/S HONDA                                            1SM33
14.       M/S HINDALCO INDUSTRIES LTD.                         1043363
15.       M/S JAKSON LTD.                                      10000447
16.       M/S KAROLIRA LIGHTING (P) LTD.                       VM00006
17.       M/S LARSEN & TOUBRO LTD.                             500243
18.       M/S NTN MANUFACTURING (I) (P) LTD.                   V000527
19.       M/S RELIANCE LTD.                                    297295
20.       M/S SIEMENS LTD.                                     50076051
21.       M/S STERLING & WILSON LTD.                           105665
22.       M/S SCHNEIDER ELECTRIAL LTD.                         10017503
23.       M/S SUBROS LTD.                                      M036
24.       M/S SUDHIR GENSETS (P) LTD.                          PC-1,RMS.0426
25.       M/S TTS SYSTEMATIX (P) LTD.                          00414
26.       M/S VOLTAS LTD.                                      625135
27.       M/S YAMAHA INDIA (P) LTD.                            NM091
28        M/S RAJIV GANDHI THERMAL POWER PLANT KHEDAR, HISAR   Ch-10/RGTPP/TOE-2150
Technical Specification SMPS




1.   INPUT VOLTAGE : 220V AC 1 Ph.+/- 20% (Wide range 90-280V).
2.   OUTPUT DC : 12V/24V,etc. +/- 1% .
3.   OUTPUT CURRENT : 8A/10A/16A etc.
4.   PROTECTIONS : OVER CHARGE,REVERSE BATTERY , H/V TRIP.
5.   INDICATIONS : Mains On, Boost/Float, REVERSE BATTERY.
Technical Specification Of CVCC




1. INPUT VOLTAGE : 220V AC 1Ph.+/- 20%
2. OUTPUT DC : 12V/24V/48V/110V etc. +/- 1%
3. OUTPUT CURRENT : 8A/10A/16A/20A/25A/30A etc.
4. PROTECTIONS : OVER CHARGE, REVERSE BATTERY, H/V TRIP, SHORT
   CIRCUIT.
5. INDICATIONS : FLOAT & BOOST
Technical Specification Of Power Pack




1.   INPUT VOLTAGE : 220V AC,110V AC 1PH.+/- 20%.
2.   OUTPUT DC : 12V/24V/48V/110V ETC. +/- 1%.
3.   OUTPUT CURRENT : 3A/5A/8A AND AS PER REQUIREMENT.
4.   BATTERY : SMF 7AH/18AH/22AH OR AS REQUIRED.
5.   INDICATIONS : MAINS ON/CHARGER ON-FAIL/DC ON .
Technical Specification Of
                       Hooter




FEATURES
1. BURDEN               : ≤ 15mA AT NOMINAL INPUT
2. AUDIO OUTPUT         : 100dBA ± 5%
3. PANEL CUT OUT SIZE   : 92mmX92mm
4. OVERALL DIMENSION    : 96mmX96mmX70mm
5. WEIGHT               : 200gms. (Approx.)
6. INPUT VOLTAGE        : 12V DC and 24V DC (Single Unit) 110V
                          AC AND 220 V AC (Single Unit)
7. Out-Put              : 90DB
Technical Specification Of DC-DC
         Converters




1.   24V DC - 12VDC.
2.   48V DC - 24VDC AND CUSTOMIZED DESIGNS.
3.   RACKMOUNTED POWER SUPPLIES.
Technical Specification Of FCBC




1. INPUT VOLTAGE : 220V AC 1PH. .+/- 20% & 415V AC 2PH./3PH.+/- 10%
2. OUTPUT DC : 12V/24V/48V/110V/220V ETC. +/- 1%.
3. OUTPUT CURRENT : 10A/16A/20A/25A/30A/40A/50A……150A
4. PROTECTIONS : OVER CHARGE,REV. BATTERY.
5. INDICATIONS :MAINS ON-FAIL,CHARGER ON-FAIL , AUTO /MANUAL/
   BOOST/FLOAT, HIGH VOLTAGE CHARGER TRIP, LOW VOLTAGE LOAD
   TRIP etc.
6. AUDIO ALARMS : FOR FAULTS*.
Typical Cell Charging
   Characteristics
       1.   Typical Cell charging characteristics of the Charger
            is Shown in the table. The Cell is part of the 110V
            battery bank . Contain 55 cells.
       2.   Factory setting of the charger allows each Cell to
            be charged to 2.20Vdc, which corresponds to 121
            Vdc terminal voltage. User can use an option up
            to 2.3Vdc per Cell, Which corresponds to
            126.5Vdc battery terminal voltage.
       3.   Each charging stage can be seen on the table.
            Initial cell charging is achieved with constant
            current mode; witch limits the current such that
            it does not damage the cell plates. Normal
            charging time should be calculated as 10hr to
            12hr. This requires typical charging current rating
            of 10% of the rated battery current capacity.
       4.   After the initial charging stage is completed,
            charge current starts to decrease as the cell
            voltage approaches 2.30Vdc. This takes
            approximately 60% of the charging period and is
            Necessary to equalize each Cell voltage within the
            battery. During this period, the charger ensures
            stable constant voltage across the battery
            terminals.
       5.   After the charging is completed, the battery
            keeps draining current from the charger in Order
            to compensate its internal resistive losses, called
            Self Discharging of the battery. This needs to be
            compensated in order to keep the battery charge
            at its highest condition.
Product Salient Features


1. Available in a wide range of standard and customized models, MMAX POWER Battery
      Chargers can be supplied in voltage outputs up outputs up to 500V DC and current
      outputs up to 500 Amps.
2.    Conservative design and high quality standards ensure absolute reliability of the
      equipment and failsafe operation.
3.    MMAX POWER chargers and DC systems find usage in variety of applications such as
      Process Control, telecommunications, Emergency Lighting, Switch Gear protection,
      Engine starting and Power Station Control, to mention a few.
4.    Designed for low maintenance and remote operation, MMAX POWER Battery Charger
      can work for many years, without any special attention.
5.    Soft start to minimize in - rush current into battery when unit is switched on Smoothing
      Filter Circuit to limit the AC ripple to required levels.
6.    short circuit and Overload protection
7.    Over voltage cutback keeps load and battery banks secure .
8.    Separate battery path current limiting keeps battery charging current lower.
9.    than the load current maintaining charging current constantly at required levels.
10.   functioning even when input phase reversal occurs (3ɸ).
11.   Automatic Float/Boost changeover, based on current drawn by the battery.
12.   Cabinet fabricating using CNC M/C meets varying needs and requirements of industry
13.   Class ''F'' insulation for magnetic and all magnetic are manufactured as per IS standards.
Float Cum Boost Charger




1.   Float cum Boost charger is a combination of a float charger and a boost charger.
2.   During normal operation FCBC works as a float charger.
3.   On failure of mains supply battery starts supplying to the load.
4.   Once the main power restores FCBC switches to float or boost mode.
5.   based on the battery charging requirements.
6.   This configuration is most suitable where the load can withstand the Boost
7.   voltage of the Battery Bank.
Float Charger & Boost Charger




1. The FC & BC has one Float charger & one Boost charger.
2. Float charger (FC) is designed to supply the requirement of load & battery float charging
   currents and Boost Charger (BC) to supply the Boost charging of the Batteries.
3. During normal operation FC will be in ON condition & BC will be in OFF condition.
4. The FC & BC are connected with interlocking contactor.
5. Whenever battery needs boost charging BC cuts in supplying the boost charging, at this
   stage FC will be isolated from battery & will supply the load.
6. During momentary contactor changeover, battery supplies the load through tap cell.
7. When FC fails, BC is automatically cut off and Battery starts supplying the load current.
8. The maximum voltage available at the load terminals at any time is equal to that of float
   voltage.
Dual Float Cum Boost Charger




1. This system consists of two Float Cum Boost Chargers (FCBC1 & FCBC2).
2. In this configuration both the chargers are designed to supply both Load and Battery Charging
   current.
3. During normal operation FCBC-1 is in ON condition and FCBC-2 is OFF.
4. In case of manual mode one FCBC supplies to load and another to battery, the FCBC
   connected to load will not go to boost mode.
5. This unit is designed in such a way that if FCBC-1 fails, FCBC-2 comes in line automatically and
   takes care of both load as well as battery charging currents.
Float Charger & Float Cum Boost
                      Charger




1. The FC & FCBC has one float charger & one float cum boost charger.
2. This charger employs power SCRs / Diodes in Full wave Half controlled/ Full wave Full
   Controlled.
3. The Float Charger supplies both load and battery trickle charging currents while FCBC remains
   in OFF condition remotely.
4. Whenever battery needs boost charging, FC gets isolated from battery through contactor &
   supplies load whereas FCBC takes care of the boost charging of the battery.
5. Provision is available to operate the FCBC in Float mode to supply load when FC is failed.
6. At the time of mains failure the isolated contactor gets closed & battery gets connected to the
  load.
7. During contactor changeovers, continuity of DC power to load is maintained.
Hot Standby Redundant System




1. This System Consists of two Float Chargers and two Boost Chargers.
2. In this Configuration both the Chargers are designed to Supply Load and Battery Charging
   Current.
3. During normal operation FC1,BC1 is in ON Condition and FC2,BC2 is OFF.
4. This Unit is Designed in such a way that if FC1,BC1 Fails FC2,BC2 comes in line automatically
    and takes care of both Load as well as Battery Charging Current
Parallel Redundant System Using Two
                Nos. FCBC + Two Batteries




1. This system consists of two Float Cum Boost Chargers (FCBC1 to FCBC2) and two Battery Bank.
2. In this Configuration each Charger Charger the respective Battery Bank and designed to supply
   the load.
3. During normal operation on FCBC1 Supplies to load. when FCBC1 fails then FCBC2 supplies to
   load.
4. One Battery provide Redundancy to the together.
Standard Specifications
The Battery chargers are manufactured to meet user specific requirements.
AC Input with wide operational Range
Nominal Voltage        230 VAC or 415 VAC ± 10%, 3/4 wire or as per customer requirement
Frequency               50Hz ± 5%
DC output with an adjustable Range
Voltage                 12V / 24V / 48V / 110V / 220V / 460VDC
                        Range upto 2000A for 24VDC/upto 1000A for 48VDC and 1500A for
Current
                        110V / 220V
Ripple                  <2% RMS
Regulation             within ± 1% according to variation of input AC mains Supply

Rectifier Bridge       Full wave half controlled (or) Full wave full controlled.

Efficiency             Better than 80% at full load @ nominal AC input

Noise Level            <60db for natural cooling and 75db for forced cooling
General
                       AC Input circuit breaker.
                       DC Output circuit breaker.
                       DC Over voltage cutback.
                       Battery input fuses.
Protection             Charger over load.
                       Battery Charging Current limit.
                       Short Circuit Protection.
                       Built in DCDB
                       IP - 54 to 20 as per IS : 2147
Continue
High voltage insulation   2.5KV for 1 minute with maximum leakage current of 5mA
Meters                    Analog / Digital meters
                          Input On, Charger On Float, Charger On Boost.
                          DC Over Voltage, DC Under Voltage.
                          AC supply fail, Charger fail.
                          Rectifier fuse fail.
Indications & Alarms
                          DC / Battery Earth fault.
                          Battery Fuse blown / Battery Isolated.
                          Load on Battery / Battery Discharging
                          Indication through either bright leds or multi point facia display
                          Float Voltage POT
                          Boost Voltage POT
                          Charger ON / OFF switch.
Switches & Control
                          Manual / Auto select switch.
                          Boost / Float select switch.
                          ON / OFF switch for socket & Heater.
Humidity                  0 to 95% RH Non condensing
Altitude                  Upto 1000 MSL
                          Visual & Dimensional Check
                          Insulation Resistance test
                          High Voltage test
Routine Test              Measurement of voltage regulation
                          Annunciation checks
                          Measurement of ripple
                          Charger functional Checks
Battery Compatible with   VRLA Battery / Non-VRLA Battery / Ni-Cad
Continue

Paint                  RAL 7032 or as per customer requirements
                       As per industrial standards or as per customer specific
Dimensions
                       requirements
Cooling                Natural or Forced
Temperature range of
                       0 deg. C. to 50 deg. C.
Operation
Cable entry            Bottom Entry or Top entry on customer request
Data Sheet
DATA SHEET:- Technical and Operating Data to be Completed by originator.
Application of the equipment
Input source voltage and frequency (with
tolerance)
Maximum Output DC voltage across battery
terminals
I. Float Voltage
II. Boost Voltage
Maximum load tolerance Voltage
Maximum Battery charging current
Normal load current
Type of Battery
Capacity of battery
No. of battery cells
                                               FCBC/FC&BC/FC&FCBC/DFCBC/Hot Standby/
Type of configuration
                                               Parallel Redundant System
Indication & Alarms
Switches & Control
Protection
Efficiency
Ripple
Consultant Name
Project Name
Quantity


Contact………………………………………………………………………………………...………………………...
Users
MMAX POWER Customized conventional Chargers are employed in critical applications in a wide range of
industries. Our products deliver efficient and reliable performance in the following sectors.
Clients
The End

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Electronic Equipment By Maha Mai Engineers, Haryana

  • 1. MAHA MAI ENGINEERS Manufacturer & Traders Of Battery Chargers, DCDB’s, DC Power Supplies MAHA MAI ENGINEERS B-187, Bhagat Singh Colony, Ballabhgarh Haryana -121004 Ph./Fax : 0129-2308832, Mobile: 09582323001 E-Mail : mmemax@mmaxpower.com Website : www.mmaxpower.com
  • 2. Company Profile • We are the fast growing manufacturer, exporter and supplier of a comprehensive array of electrical and electronic products. • Our vast assortment includes Battery Chargers, DCDB's, DC Power Supplies, AMF & Safety Relays, and more. • Further, our entire range of products is designed and developed as per the latest industry standards and norms to ensure optimum quality, durability, long functional life, and market leading prices. • Moreover, our products are highly appreciated and widely demanded not only in domestic markets but all across the overseas markets.
  • 3. Introduction To Company 1. Thyristor Controlled three Phase and single Phase FC BCs 2. IGBT Controlled three Phase and single Phase FC BCs 3. SMPS based FCBCs 4. CVCC type Battery Chargers (Primary Controlled) 5. Microprocessor based controllers (MRM PROCOM) 6. Regulated DC Power Supplies 7. DC to AC Converters 8. DC to DC Converters 9. Switch Mode Power Supplies (SMPS) 10. Electronic Hooter & Buzzer 11. DC Distribution Boards 12. DC Power Packs & Battery Banks These Products are made according to the customer’s specific requirement (Custom made). Some of the designs are of regular production as they are widely used as an integral part of the panel by the industry. We make Chargers, Power supplies, DCDB’s etc. for standalone applications also. To produce as per your design, requirement and specification at a short notice is our specialty. We request to kindly register ourselves as a manufacture in your approved list and oblige. Thanking You For Maha Mai Engineers,
  • 6. Type Test Report – Page - 1
  • 7. Type Test Report – Page - 2
  • 8. Type Test Report – Page - 3
  • 9. Type Test Report – Page - 4
  • 14. Vendor Codes Sr. No. PARTY NAME REG. No. 1. M/S AIR TEL LTD. DEL/OPEX/2022 2. M/S BAJAJ HINDUSTAN LTD. 1002400 3. M/S BCH ELECTRIC LTD. 30465 4. M/S BAGLA GROUP 13002402 5. M/S C&S LTD. 5573 6. M/S CUMMINS INDIA LTD. 160133 7. M/S C&S HIMOINSA (P) LTD. M38 8. M/S C&S EFACES MV INDIA (P0) LTD. P00026500 9. M/S DELHI METRO RAIL CORP. LTD. 102356 10. M/S GENPECT INDIA (P) LTD. 800931 11. M/S GTP GTP/W.O./C-1/2006 12. M/S HONDA SIEL CARS INDIA LTD. 7M035 13. M/S HONDA 1SM33 14. M/S HINDALCO INDUSTRIES LTD. 1043363 15. M/S JAKSON LTD. 10000447 16. M/S KAROLIRA LIGHTING (P) LTD. VM00006 17. M/S LARSEN & TOUBRO LTD. 500243 18. M/S NTN MANUFACTURING (I) (P) LTD. V000527 19. M/S RELIANCE LTD. 297295 20. M/S SIEMENS LTD. 50076051 21. M/S STERLING & WILSON LTD. 105665 22. M/S SCHNEIDER ELECTRIAL LTD. 10017503 23. M/S SUBROS LTD. M036 24. M/S SUDHIR GENSETS (P) LTD. PC-1,RMS.0426 25. M/S TTS SYSTEMATIX (P) LTD. 00414 26. M/S VOLTAS LTD. 625135 27. M/S YAMAHA INDIA (P) LTD. NM091 28 M/S RAJIV GANDHI THERMAL POWER PLANT KHEDAR, HISAR Ch-10/RGTPP/TOE-2150
  • 15. Technical Specification SMPS 1. INPUT VOLTAGE : 220V AC 1 Ph.+/- 20% (Wide range 90-280V). 2. OUTPUT DC : 12V/24V,etc. +/- 1% . 3. OUTPUT CURRENT : 8A/10A/16A etc. 4. PROTECTIONS : OVER CHARGE,REVERSE BATTERY , H/V TRIP. 5. INDICATIONS : Mains On, Boost/Float, REVERSE BATTERY.
  • 16. Technical Specification Of CVCC 1. INPUT VOLTAGE : 220V AC 1Ph.+/- 20% 2. OUTPUT DC : 12V/24V/48V/110V etc. +/- 1% 3. OUTPUT CURRENT : 8A/10A/16A/20A/25A/30A etc. 4. PROTECTIONS : OVER CHARGE, REVERSE BATTERY, H/V TRIP, SHORT CIRCUIT. 5. INDICATIONS : FLOAT & BOOST
  • 17. Technical Specification Of Power Pack 1. INPUT VOLTAGE : 220V AC,110V AC 1PH.+/- 20%. 2. OUTPUT DC : 12V/24V/48V/110V ETC. +/- 1%. 3. OUTPUT CURRENT : 3A/5A/8A AND AS PER REQUIREMENT. 4. BATTERY : SMF 7AH/18AH/22AH OR AS REQUIRED. 5. INDICATIONS : MAINS ON/CHARGER ON-FAIL/DC ON .
  • 18. Technical Specification Of Hooter FEATURES 1. BURDEN : ≤ 15mA AT NOMINAL INPUT 2. AUDIO OUTPUT : 100dBA ± 5% 3. PANEL CUT OUT SIZE : 92mmX92mm 4. OVERALL DIMENSION : 96mmX96mmX70mm 5. WEIGHT : 200gms. (Approx.) 6. INPUT VOLTAGE : 12V DC and 24V DC (Single Unit) 110V AC AND 220 V AC (Single Unit) 7. Out-Put : 90DB
  • 19. Technical Specification Of DC-DC Converters 1. 24V DC - 12VDC. 2. 48V DC - 24VDC AND CUSTOMIZED DESIGNS. 3. RACKMOUNTED POWER SUPPLIES.
  • 20. Technical Specification Of FCBC 1. INPUT VOLTAGE : 220V AC 1PH. .+/- 20% & 415V AC 2PH./3PH.+/- 10% 2. OUTPUT DC : 12V/24V/48V/110V/220V ETC. +/- 1%. 3. OUTPUT CURRENT : 10A/16A/20A/25A/30A/40A/50A……150A 4. PROTECTIONS : OVER CHARGE,REV. BATTERY. 5. INDICATIONS :MAINS ON-FAIL,CHARGER ON-FAIL , AUTO /MANUAL/ BOOST/FLOAT, HIGH VOLTAGE CHARGER TRIP, LOW VOLTAGE LOAD TRIP etc. 6. AUDIO ALARMS : FOR FAULTS*.
  • 21. Typical Cell Charging Characteristics 1. Typical Cell charging characteristics of the Charger is Shown in the table. The Cell is part of the 110V battery bank . Contain 55 cells. 2. Factory setting of the charger allows each Cell to be charged to 2.20Vdc, which corresponds to 121 Vdc terminal voltage. User can use an option up to 2.3Vdc per Cell, Which corresponds to 126.5Vdc battery terminal voltage. 3. Each charging stage can be seen on the table. Initial cell charging is achieved with constant current mode; witch limits the current such that it does not damage the cell plates. Normal charging time should be calculated as 10hr to 12hr. This requires typical charging current rating of 10% of the rated battery current capacity. 4. After the initial charging stage is completed, charge current starts to decrease as the cell voltage approaches 2.30Vdc. This takes approximately 60% of the charging period and is Necessary to equalize each Cell voltage within the battery. During this period, the charger ensures stable constant voltage across the battery terminals. 5. After the charging is completed, the battery keeps draining current from the charger in Order to compensate its internal resistive losses, called Self Discharging of the battery. This needs to be compensated in order to keep the battery charge at its highest condition.
  • 22. Product Salient Features 1. Available in a wide range of standard and customized models, MMAX POWER Battery Chargers can be supplied in voltage outputs up outputs up to 500V DC and current outputs up to 500 Amps. 2. Conservative design and high quality standards ensure absolute reliability of the equipment and failsafe operation. 3. MMAX POWER chargers and DC systems find usage in variety of applications such as Process Control, telecommunications, Emergency Lighting, Switch Gear protection, Engine starting and Power Station Control, to mention a few. 4. Designed for low maintenance and remote operation, MMAX POWER Battery Charger can work for many years, without any special attention. 5. Soft start to minimize in - rush current into battery when unit is switched on Smoothing Filter Circuit to limit the AC ripple to required levels. 6. short circuit and Overload protection 7. Over voltage cutback keeps load and battery banks secure . 8. Separate battery path current limiting keeps battery charging current lower. 9. than the load current maintaining charging current constantly at required levels. 10. functioning even when input phase reversal occurs (3ɸ). 11. Automatic Float/Boost changeover, based on current drawn by the battery. 12. Cabinet fabricating using CNC M/C meets varying needs and requirements of industry 13. Class ''F'' insulation for magnetic and all magnetic are manufactured as per IS standards.
  • 23. Float Cum Boost Charger 1. Float cum Boost charger is a combination of a float charger and a boost charger. 2. During normal operation FCBC works as a float charger. 3. On failure of mains supply battery starts supplying to the load. 4. Once the main power restores FCBC switches to float or boost mode. 5. based on the battery charging requirements. 6. This configuration is most suitable where the load can withstand the Boost 7. voltage of the Battery Bank.
  • 24. Float Charger & Boost Charger 1. The FC & BC has one Float charger & one Boost charger. 2. Float charger (FC) is designed to supply the requirement of load & battery float charging currents and Boost Charger (BC) to supply the Boost charging of the Batteries. 3. During normal operation FC will be in ON condition & BC will be in OFF condition. 4. The FC & BC are connected with interlocking contactor. 5. Whenever battery needs boost charging BC cuts in supplying the boost charging, at this stage FC will be isolated from battery & will supply the load. 6. During momentary contactor changeover, battery supplies the load through tap cell. 7. When FC fails, BC is automatically cut off and Battery starts supplying the load current. 8. The maximum voltage available at the load terminals at any time is equal to that of float voltage.
  • 25. Dual Float Cum Boost Charger 1. This system consists of two Float Cum Boost Chargers (FCBC1 & FCBC2). 2. In this configuration both the chargers are designed to supply both Load and Battery Charging current. 3. During normal operation FCBC-1 is in ON condition and FCBC-2 is OFF. 4. In case of manual mode one FCBC supplies to load and another to battery, the FCBC connected to load will not go to boost mode. 5. This unit is designed in such a way that if FCBC-1 fails, FCBC-2 comes in line automatically and takes care of both load as well as battery charging currents.
  • 26. Float Charger & Float Cum Boost Charger 1. The FC & FCBC has one float charger & one float cum boost charger. 2. This charger employs power SCRs / Diodes in Full wave Half controlled/ Full wave Full Controlled. 3. The Float Charger supplies both load and battery trickle charging currents while FCBC remains in OFF condition remotely. 4. Whenever battery needs boost charging, FC gets isolated from battery through contactor & supplies load whereas FCBC takes care of the boost charging of the battery. 5. Provision is available to operate the FCBC in Float mode to supply load when FC is failed. 6. At the time of mains failure the isolated contactor gets closed & battery gets connected to the load. 7. During contactor changeovers, continuity of DC power to load is maintained.
  • 27. Hot Standby Redundant System 1. This System Consists of two Float Chargers and two Boost Chargers. 2. In this Configuration both the Chargers are designed to Supply Load and Battery Charging Current. 3. During normal operation FC1,BC1 is in ON Condition and FC2,BC2 is OFF. 4. This Unit is Designed in such a way that if FC1,BC1 Fails FC2,BC2 comes in line automatically and takes care of both Load as well as Battery Charging Current
  • 28. Parallel Redundant System Using Two Nos. FCBC + Two Batteries 1. This system consists of two Float Cum Boost Chargers (FCBC1 to FCBC2) and two Battery Bank. 2. In this Configuration each Charger Charger the respective Battery Bank and designed to supply the load. 3. During normal operation on FCBC1 Supplies to load. when FCBC1 fails then FCBC2 supplies to load. 4. One Battery provide Redundancy to the together.
  • 29. Standard Specifications The Battery chargers are manufactured to meet user specific requirements. AC Input with wide operational Range Nominal Voltage 230 VAC or 415 VAC ± 10%, 3/4 wire or as per customer requirement Frequency 50Hz ± 5% DC output with an adjustable Range Voltage 12V / 24V / 48V / 110V / 220V / 460VDC Range upto 2000A for 24VDC/upto 1000A for 48VDC and 1500A for Current 110V / 220V Ripple <2% RMS Regulation within ± 1% according to variation of input AC mains Supply Rectifier Bridge Full wave half controlled (or) Full wave full controlled. Efficiency Better than 80% at full load @ nominal AC input Noise Level <60db for natural cooling and 75db for forced cooling General AC Input circuit breaker. DC Output circuit breaker. DC Over voltage cutback. Battery input fuses. Protection Charger over load. Battery Charging Current limit. Short Circuit Protection. Built in DCDB IP - 54 to 20 as per IS : 2147
  • 30. Continue High voltage insulation 2.5KV for 1 minute with maximum leakage current of 5mA Meters Analog / Digital meters Input On, Charger On Float, Charger On Boost. DC Over Voltage, DC Under Voltage. AC supply fail, Charger fail. Rectifier fuse fail. Indications & Alarms DC / Battery Earth fault. Battery Fuse blown / Battery Isolated. Load on Battery / Battery Discharging Indication through either bright leds or multi point facia display Float Voltage POT Boost Voltage POT Charger ON / OFF switch. Switches & Control Manual / Auto select switch. Boost / Float select switch. ON / OFF switch for socket & Heater. Humidity 0 to 95% RH Non condensing Altitude Upto 1000 MSL Visual & Dimensional Check Insulation Resistance test High Voltage test Routine Test Measurement of voltage regulation Annunciation checks Measurement of ripple Charger functional Checks Battery Compatible with VRLA Battery / Non-VRLA Battery / Ni-Cad
  • 31. Continue Paint RAL 7032 or as per customer requirements As per industrial standards or as per customer specific Dimensions requirements Cooling Natural or Forced Temperature range of 0 deg. C. to 50 deg. C. Operation Cable entry Bottom Entry or Top entry on customer request
  • 32. Data Sheet DATA SHEET:- Technical and Operating Data to be Completed by originator. Application of the equipment Input source voltage and frequency (with tolerance) Maximum Output DC voltage across battery terminals I. Float Voltage II. Boost Voltage Maximum load tolerance Voltage Maximum Battery charging current Normal load current Type of Battery Capacity of battery No. of battery cells FCBC/FC&BC/FC&FCBC/DFCBC/Hot Standby/ Type of configuration Parallel Redundant System Indication & Alarms Switches & Control Protection Efficiency Ripple Consultant Name Project Name Quantity Contact………………………………………………………………………………………...………………………...
  • 33. Users MMAX POWER Customized conventional Chargers are employed in critical applications in a wide range of industries. Our products deliver efficient and reliable performance in the following sectors.
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