Polmon Instruments Pvt Ltd is an ISO 9001-2000 certified company that has provided instrumentation and process automation solutions to over 400 companies since 1987. The company believes in listening to customers to understand their challenges and addressing issues. Polmon offers automation, instrumentation, and IT solutions focused on regulatory standards like GAMP, CFR 21, and FDA requirements. It has developed electronic batch recording systems to improve productivity and meet compliance needs.

1. POLMON INSTRUMENTS PVT LTD An ISO 9001-2000 Company HYDERABAD,INDIA Since 1992

2. POLMON About Polmon Since 1987, Polmon has grown into an accepted and acknowledged provider of Instrumentation and Process Automation Solutions for over 400 companies from the pharmaceutical, food and other industries. We belive At Polmon we believe that ‘Customer is our Product Designer’. We actively LISTEN to our customers and work to appropriately address challenges, issues, problems they face. To enable us to deliver, we are quick to under stand, adopt to new technologies and standards such as GAMP, CFR 21, S 88, S 95 and other regulatory standards, with emphasis on the FDA requirements

3. POLMON VERTICALS DIVISION 2 DIVISION 1 POLMON AUTOMATION IT SOLUTIONS INSTRUEMNTS SERVICSES FERMENTOR HEAT TRANSFERING SYSTEM

4. POLMON IN TO AUTOMATION Reactor control Centralized synchronized clock system. Liquid dispensing system Hydrogenation automation Solvent recovery system Crystallization process Clean room parameters monitoring and recording Building management system Low pressure utility alarm system. Safety-exothermic reactions, toxic & hazardous gas monitoring. Dryer automation. Distillation column automation

5. POLMON IN TO IT SOLUTIONS Data Acquisition system Laboratory management System Electronic Batch recording system Computer System validation ERP interface Operating with rich Pharmaceutical Domain Experts Functional Experts Technical Experts

6. POLMON CLIENTELE

7. ELECTRONIC BATCH RECORDING SYSTEM Electronic Batch Record(EBR) is designed for comprehensive data collection, operator work instruction execution, and electronic batch record reporting. EBR displays batch records and manufacturing work instructions online, providing the advantage of paperless data recording .

8. KEY DELIVERABLES Electronic BPR to improve productivity Shop floor on line Data entry. Reactor dedicated annunciations (Visual) Wrong Material, Expiry Material identification Process Parameter control as per Recipe. Online documentation of process steps. Reduction of administrative work for maintaining manufacturing documents. Reducing the number of lost batches. Recognition of deviations at early stage Meeting compliance requirement

9. SOFTWARE AND HARDWARE HARDWARE Intelligence electronic status board PLC Control valve Vacuum Transmitter Sensor Server PC Client PC Barcode Printer Barcode Scanner SOFTWARE Batch-I Batch (Server) SCADA-I Fix (Server) Batch-I Batch (Client) SCADA-I Fix (Client) Historian-I Historian SQL Barcode Software Scanner Software Unity Pro

10. PROCESS FLOW

11. SOFTWARE SYSTEM ARCHITECTURE Proficy Historian iFix, Batch Server Pack & iWorkinstruction Batch Development Pack Batch Integration Server ERP SQL iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client Network Switch

12. PROJECT SCHEME

13. INTEGRATED MANUFACTURING PROCESS Control Layer Operation Layer Business Layer TE1 TE2 IESB Key Pad

14. SAP Interface Process Order Process Order Release Generate Batch. No Confirm Order Update batch data BATCH SAP SAP Master Recipe Create Approve Use Change Control Recipe Assign Batch No. Batch Execution. Bind Equipment. Audit Trailing. Electronic Signature Operations Perform Operation Integrate QC Data Integrate material Data Electronic Signature Time Events Reports Generate Electronic Record Approve Records Archive records

15. SAMPLE ELECTRONIC REPORT