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The U.S. industry was then able to quantify
                                                                                   accurately cement industry CO2 emissions
                                                                                   and ways to reduce them. In July 2001, this
                                                                                   assessment culminated in the adoption of a
                                                                                   voluntary CO emission reduction goal. Similar
                                                                                                 2
                                                                                   efforts have since been initiated around the
                                                              I                   ~~~~~~world, including the development of a global
                                                              .7                  ~~~~~protocol for measuring cement-industry
                                                                          I   -   ~~greenhouse gas emissions, prepared under
                                                                                    the auspices of the World Business Council
                                                                                    on Sustainable Development.



                                                                                   The U.S. cement industry has adopted a
-   a
    -                  *w        *                                                ~~~~~~~~~~voluntary goal of reducing CO 2 emission by
                                         *   .*                                   ~~~~~~~~10% baseline) per ton of cemen-
                                                                                      (from a 1990
*       *.                                                                        ~~~~~~~~~~~~~~titious or sold by 2020.
                                                                                         product produced
              *    I    ....                      .                               ~~~~~~~~~Thenow implementing a three-
                                                                                      industry is
             I'I   1,       I-       -       a        a               ~       ~    pr   pora        t   chee     hs    ol    n   t   ose

                                             -                                    ~~~~~~~~reductions by cement users. The three parts
                                                                                   address the manufacturing process, product
                                                          a       -               ~~~~~~formulation and product application.
rarE.    a.. rr'utC32. TCUULC             eih1flUtfl5

through increased efficiencg and
decreased fuel use.
Kiln types: Continue conversion from less
efficient wet kilns to preheater/precalcifer
                                                                        Cement or concrete? The terms cement and concrete are often
kilns.
                                                                        misused. Cement isan ingredient of concrete. it isthe fine gray
                                                                        powder that, when mixed with water, sand, and gravel or crushed
Demand-side energy management: Reduce
                                                                        stone, forms the rack-like mass known as concrete. Cement acts
electricity and fuel use through the application
                                                                        as the binding agent or glue.
of more efficient fanes, motors, and other
                                                                        P r       .Po utFr uain                            rd c
equipment utilized in making cement.

Alternative fuels and raw   materials:                                  cement Using a lower proportion Of
Use alternatives to conventional fuels and                              calcined materials, thereby reducing
 raw materials to reduce greenhouse gas                                 Co? emissions per unit of product.
 and other pollutant emissions.




                 7      Cement plants have two sources of car-
                        bon dioxide emissions. The first isfrom
                        fossil fuel combustion to heat the kilns.
                        The second is inherent in the process
                         itself. The chemical reactions that con-
                         vert limestone and other raw materials
                         to clinker-called calcination-re leases
                          carbon dioxide.




  Energy Consumption

                        E6       -
                                                                         ~~~~~~~~~~~~~~~~~~~Concrete's
                                                                                   durability constitutes
                             5   -            -
                                                                           environmental benefit. It will
                                                                         ~~~~~~~~~~~~~~~~~an
                             4   - -          -          -          -       rust, rot, or burn, saving ener-
                                                                         ~~~~~~~~~~~~~~~not
                        o   3                 -          -          -      and resources needed to replace
                                                                         ~~~~~~~~~~~~~~~gy
                                                                          or repair less durable materials.
        23
             2   1975       ig8o       1985       1990       2000

  Increased efficiency, new technology and equipment, and
  alternativefuels and raw materials have reduced energy
   consumption by one-third.
Part 3. Product Application: Promote
the use of concrete as a solution to                                  in>00tecmn
climate change.
Energy-efficient structures: CommercialPrttinAadfttsatn-
and residential structures built with concreteshpwtClm                                  eWie
exterior walls enhance energy efficiency.

Urban heat island mitigation: Light-colored                       PCA and its member companies
concrete absorbs less heat and reflects more                      are active in international and
light than dark-colored materials-whether                         domestic efforts to measure and
on pavement, roofs, or other surfaces, thereby                    reduce greenhouse gases, such
reducing ambient temperatures.                                    as the following:

Vehicle fuel efficiency: Because of its                           O The EPA Climate Wise program
rigidity, concrete pavement enhances fuel                         _




efficiency of vehicles when compared to                              ThEPClmtLedrpoga
flexible pavements.                                               ®D The EPA Energy Star program

 Life-cycle analysis: Because of the three                        ®9 The Department of Energy 1605(b)
 applications above, and other benefits,                             Greenhouse Gas Reporting program
 cement-based concrete compares favorably                            ThWolReursIntueWBS
                                                                                                    CS
 to competing products; these resultsiThWolReursIsite/
 should be taken                                                        GHG Protocol
                 into ~account in ~
                             ~             ~ ~     ~          ~       ) The Pew Center on Global Climate
 product-selection                                                      Change
            guidance.                                              0 The World Wildlife Federation
                                                                     Climate Savers program

                                                                   (R The World Business Council for
                                                                      Sustainable Development (WBCSD)
                                                                      report on a sustainable cement
                                                                      industry.
                     concreeaba ii ug and homes reduce the
                     energy requied~fo heating and cooling.
                     New wall sysems combine concrete wjith
                     foam insuataon to reduce enerau needs
fourbasic
                        steps:                        isa trade
                                                  ~~~~~~~PCA association representing
1. Raw materials-limestone with smaller           cement companies in the United States
   quantities of clay and sand-usually come       and Canada. PCAs U.S. membership
   from a quarry near the plant.                  consists of 45 companies operating
                                                  101I plants in 35 states. PCA members
2. The materials are blended in the right         account for more than 95 percent of
   proportions, then ground together.             cement-making capacity in the United
3. The materials are heated in an industrial      States and 100 percent in Canada.
   furnace-called a kiln-to form an
   intermediate product called clinker. Kilns     prA         PjortlarndCement Association
   reach temperatures of 1870 degrees                     -
   Centigrade (3400 degrees Fahrenheit).                      Washington, D.C. Office:
                                                              1130 Connecticut Avenue, Suite 1250
4. Once cooled, the clinker is ground with a                  W~ashington, DC 20036-3925
   small amount of gypsum into the fine gray                  202okie949OFfice:408o
   powder known as portland cement.                           Sk420 OldfOchad:  oa
                                                              Skokie Illinois 60077-1083
                                                              847.966.6200 Fax 847.966.9781
                                                              wwzuwrement.org




   At each stage, process data are continuously
   monitored to produce a high-quality prod-
   uct, improve energy efficiency, and mini-
   mize emissions.

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Document- "Portland Cement Association- US Cement Industry Climate Change Program"

  • 1. The U.S. industry was then able to quantify accurately cement industry CO2 emissions and ways to reduce them. In July 2001, this assessment culminated in the adoption of a voluntary CO emission reduction goal. Similar 2 efforts have since been initiated around the I ~~~~~~world, including the development of a global .7 ~~~~~protocol for measuring cement-industry I - ~~greenhouse gas emissions, prepared under the auspices of the World Business Council on Sustainable Development. The U.S. cement industry has adopted a - a - *w * ~~~~~~~~~~voluntary goal of reducing CO 2 emission by * .* ~~~~~~~~10% baseline) per ton of cemen- (from a 1990 * *. ~~~~~~~~~~~~~~titious or sold by 2020. product produced * I .... . ~~~~~~~~~Thenow implementing a three- industry is I'I 1, I- - a a ~ ~ pr pora t chee hs ol n t ose - ~~~~~~~~reductions by cement users. The three parts address the manufacturing process, product a - ~~~~~~formulation and product application.
  • 2. rarE. a.. rr'utC32. TCUULC eih1flUtfl5 through increased efficiencg and decreased fuel use. Kiln types: Continue conversion from less efficient wet kilns to preheater/precalcifer Cement or concrete? The terms cement and concrete are often kilns. misused. Cement isan ingredient of concrete. it isthe fine gray powder that, when mixed with water, sand, and gravel or crushed Demand-side energy management: Reduce stone, forms the rack-like mass known as concrete. Cement acts electricity and fuel use through the application as the binding agent or glue. of more efficient fanes, motors, and other P r .Po utFr uain rd c equipment utilized in making cement. Alternative fuels and raw materials: cement Using a lower proportion Of Use alternatives to conventional fuels and calcined materials, thereby reducing raw materials to reduce greenhouse gas Co? emissions per unit of product. and other pollutant emissions. 7 Cement plants have two sources of car- bon dioxide emissions. The first isfrom fossil fuel combustion to heat the kilns. The second is inherent in the process itself. The chemical reactions that con- vert limestone and other raw materials to clinker-called calcination-re leases carbon dioxide. Energy Consumption E6 - ~~~~~~~~~~~~~~~~~~~Concrete's durability constitutes 5 - - environmental benefit. It will ~~~~~~~~~~~~~~~~~an 4 - - - - - rust, rot, or burn, saving ener- ~~~~~~~~~~~~~~~not o 3 - - - and resources needed to replace ~~~~~~~~~~~~~~~gy or repair less durable materials. 23 2 1975 ig8o 1985 1990 2000 Increased efficiency, new technology and equipment, and alternativefuels and raw materials have reduced energy consumption by one-third.
  • 3. Part 3. Product Application: Promote the use of concrete as a solution to in>00tecmn climate change. Energy-efficient structures: CommercialPrttinAadfttsatn- and residential structures built with concreteshpwtClm eWie exterior walls enhance energy efficiency. Urban heat island mitigation: Light-colored PCA and its member companies concrete absorbs less heat and reflects more are active in international and light than dark-colored materials-whether domestic efforts to measure and on pavement, roofs, or other surfaces, thereby reduce greenhouse gases, such reducing ambient temperatures. as the following: Vehicle fuel efficiency: Because of its O The EPA Climate Wise program rigidity, concrete pavement enhances fuel _ efficiency of vehicles when compared to ThEPClmtLedrpoga flexible pavements. ®D The EPA Energy Star program Life-cycle analysis: Because of the three ®9 The Department of Energy 1605(b) applications above, and other benefits, Greenhouse Gas Reporting program cement-based concrete compares favorably ThWolReursIntueWBS CS to competing products; these resultsiThWolReursIsite/ should be taken GHG Protocol into ~account in ~ ~ ~ ~ ~ ~ ) The Pew Center on Global Climate product-selection Change guidance. 0 The World Wildlife Federation Climate Savers program (R The World Business Council for Sustainable Development (WBCSD) report on a sustainable cement industry. concreeaba ii ug and homes reduce the energy requied~fo heating and cooling. New wall sysems combine concrete wjith foam insuataon to reduce enerau needs
  • 4. fourbasic steps: isa trade ~~~~~~~PCA association representing 1. Raw materials-limestone with smaller cement companies in the United States quantities of clay and sand-usually come and Canada. PCAs U.S. membership from a quarry near the plant. consists of 45 companies operating 101I plants in 35 states. PCA members 2. The materials are blended in the right account for more than 95 percent of proportions, then ground together. cement-making capacity in the United 3. The materials are heated in an industrial States and 100 percent in Canada. furnace-called a kiln-to form an intermediate product called clinker. Kilns prA PjortlarndCement Association reach temperatures of 1870 degrees - Centigrade (3400 degrees Fahrenheit). Washington, D.C. Office: 1130 Connecticut Avenue, Suite 1250 4. Once cooled, the clinker is ground with a W~ashington, DC 20036-3925 small amount of gypsum into the fine gray 202okie949OFfice:408o powder known as portland cement. Sk420 OldfOchad: oa Skokie Illinois 60077-1083 847.966.6200 Fax 847.966.9781 wwzuwrement.org At each stage, process data are continuously monitored to produce a high-quality prod- uct, improve energy efficiency, and mini- mize emissions.