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Harvesting Energy- Options and Challenges
     from the Bark Beetle Epidemic

           Marcia Patton-Mallory, PhD
        Bioenergy and Climate Change Specialist
     US Forest Service/Western Forestry Leadership
                       Coalition

                         Presentation at:
        Colorado Forest Restoration Institute Workshop
  Economic Sustainability and Ecological Compatibility: Where is
                       the room to move?
                           Walden, CO
                        October 21, 2010
                                                                   1
Major Topics:

• Forest biomass as a feedstock for bioenergy
• Opportunities and challenges for energy
 feedstocks from forests impacted by bark
 beetle
• The local situation in CO and WY

                                                2
Forestry: The Opportunity and Potential




Feedstock                                 Uses
                        Conversion
                                          Fuels:
- Forest Residues       - Manufacturing   − Ethanol
- Hazardous Fuel        - Co-firing       − Other Liquid Fuels
    Forest Treatments   - Combustion      − Hydrogen
- Short Rotation        - Gasification
     Woody Crops        - Hydrolysis      Electricity and Heat
- Wood Waste            - Digestion
                                          Biobased Products
- Conventional          - Pyrolysis       – Composites
- Mill Waste &          - Extraction      – Specialty Products
     Residues           - Separation      – New Products
                                          – Chemicals
                                                            3
                                          – Traditional Products
Forest Management and
        Biomass

• Large volumes of biomass
    • Fire risks
    • Declining forest health
• Declining infrastructure
    • Industry decline
    • Offshore investments and
    imports
    • Worker (capacity) shortage
    • Reduced investments
• Markets and barriers
    • Cyclic booms and busts
    • No markets
    • Higher costs
    • Very distributed resource
                                   4
Dynamics of Bark Beetle Eruption




                                         5
          Raffa et al 2008. Bioscience
Carbon Cycle and Forestry




                OFRI and The Foresty Association
Bark Beetle- Guiding Principles
• Meet resource management and public safety
  objectives
• Potential to use existing infrastructure for
  quicker response (energy and forest products)
• Sustainability
  – Economic (short time frame- 10 years)
  – Environmental (short term and longer term)
  – Social (meet renewable energy goals, innovation
    and learning)
• Partnerships                                        7
Zones of Agreement
• Priority on public safety and critical
  infrastructure protection
  – Trees falling on roads, trails, in recreation areas, in
    transmission corridors, and in wildland urban
    interface
• Watershed protection and fire break
  harvesting on the broader landscape was not
  an area of broad agreement
• Removing trees to facilitate regeneration was
  not an area of broad agreement
                                                          8
Biomass Supply
Table 9. Total available volume over a 10 year period– Hazard Tree Only (Level 2 Road is High Clearance Road)
                                                    National
                                                     Forest
                                                                 State and Private
            National Forests Hazard Abatement        Timber                                   10 Year Total
                                                    Program

            General        With       Without                                         General    With Without
                                                   Lodgepole
             Forest       Level 2     Level 2                     State    Private     Forest   Level 2 Level 2
                                                      Pine
           Estimation     Roads        Roads                                         Estimation Roads   Roads
 Million
 Cubic         328         561          425            58          16        65         467        700          564
  Feet

Million
               3.9          6.7          5.1          0.7          0.2      0.8         5.6         8.4         6.8
OD Tons



                                           Less than 10 percent of the dead lodgepole
                                           pine in the epidemic area (four National
                                           Forests in northern CO and southern WY)
Cost Factors per OD ton for Forest Biomass Delivery
                          Cost Factors per OD ton for Forest Biomass Delivery
$45

                                                                                                   $40.70
$40                           $38.00


$35


$30
                                                                                $26.70
$25


$20

                                                            $15.70
$15

          $11.00                              $10.30
$10


 $5


 $0
      Biomass Logging   Biomass Logging in   Chipping   Hauling 50 miles   Hauling 100 miles   Hauling 150 miles
        along Roads           WUI
Existing Facilities
                                                           Gray area identifies
           Wyoming                                         all insect infestation.
                                                           Forests inside the
                                                           oval are impacted by
                                                           bark beetle.




                                                     Colorado




     Existing larger wood processing facilities, chips/sort yards and wood heating
Opportunities and Challenges
Opportunity                      Challenge
• Harvesting along roads,        • Priority material is most
  recreation sites,                degraded and has lowest
  transmission and wildland-       options for higher value
  urban interface                  products
• New pellet mills in the area   • Existing forest products
  of the beetle kill, but          infrastructure has major
  current sawmills are a long      commodity market
  hauling distance                 challenges
• Fuel switching at existing     • Short duration pulse of
  facilities - eg. bridge          material limits new large
  technologies at power            capital investments
  plants                                                       12
Incentives
State                             Federal
• Strong RPS in Colorado          • Dedicated biomass power
• CO law requires utilities to      vs co-firing and Production
   switch fuels to meet             Tax Credits
   emission reduction goals       • Transportation of
   2017-2022                        feedstocks (Biomass Crop
• No RPS in WY                      Assistance Program) final
• CO Carbon Fund                    rules not released
• State Facilities- no specific   • Federal Grants and Loan
   goals or incentives              Guarantees (rural areas)
                                  • Renewable Biomass
                                    Definition- excludes federal
                                                                13
                                    land
Broader Interests
• Meeting renewable energy goals for
  government, community and businesses
  – Federal campus and facility (including military)
  – College Campus President’s Carbon Neutrality
    goals
• Smaller scale fuels conversion that goes
  beyond the bark beetle epidemic:
  – Campus heating
  – combined heat and power
                                                       14
Opportunity Zone: Co-firing with Coal

• Given the length of time much of the material has already been
  dead, the rate at which treatments can be implemented, and the
  lack of sufficient primary processing infrastructure (sawmills or
  veneer mills) it is unlikely that much if any of this material can be
  sold for sawlogs.
• Co-firing of coal fired power plants or industrial/institutional
  combined heat and power systems hold the potential to dispose of
  large amounts this material but the costs could be high.
• The potentially available material could provide raw material to co-
  fire 5 coal power plants the size of the one at Hayden, Colorado for
  11 to 17 years.
• Depending on the haul distance and the source of the raw material
  the subsidy required to co-fire one of these plants could range from
  $1.8 million to $7.2 million per year.
Potential Heat and Power Opportunities


                                           Gray area identifies
                Wyoming                    all insect infestation.
                                           Forests inside the
                                           oval are impacted by
                                           bark beetle.




                                         Colorado
550000
                      400,000


                                                Larger Scale Biomass
                      350,000
                                              Heat/CHP/Co-firing/Power
                      300,000



                      250,000
Wood Chips GT /Year




                      200,000



                      150,000

                                                                                                         120000
                                                                                            100000
                      100,000

                                                                                67200

                       50,000                                       40000

                                 10000       11000      16000

                           0
                                Heat/Cool   Co-firing    Prison-    Heat/cool    District   Co-firing    Sawmill-    Biomass
                                 campus-    with coal- Carson City- campus- U   Heating-    with coal-     CHP      Power- 45
                                 Chadron    108 MW         CHP        of ID     Prince of   456 MW                    MWe
                                                                                 Whales      Hayden
Opportunity Zone: Campus Heating
• Major colleges and universities in Colorado and Wyoming have signed
  onto American College and University President’s Climate Commitment
  (ACUPCC) which states:
    – “Within two years of signing this document, develop an institutional action
      plan for becoming climate neutral”
• Military campuses and federal campuses that have district heating that
  may be viable opportunities. The Denver Federal Center, Fort Carson
  Army Base and Air Force Academy (Colorado Springs), and Warren Air
  Force Base (Cheyenne) are closest to the bark beetle area.
• State Prison campuses such as those at Rawlins, Canyon City and Buena
  Vista may be viable options where they already have district heating.
• The comprehensive state boiler studies should help identify these
  opportunities.
• Converting to renewable energy sources at federal facilities also helps
  agencies achieve the goals of the President’s Executive Order 13423,
  Strengthening Federal Environmental, Energy, and Transportation
  Management.
Opportunity Zone: value-added beyond commodities

• Experts in business development and wood utilization,
  working in the beetle killed area, could develop a
  comprehensive market analysis for value added products
  that can use blue stained wood and wood pellets (beyond
  pellet fuel)
• The area of value-added products and diversification of
  products streams has the highest potential to maintain
  existing sawmill and pellet manufacturing capacity.
• Business enterprises that also use other residues (such as
  recycled plastic) and that are located near rail transportation
  should be considered.
• Explore options for locating a demonstration portable
  sawmill (such as Hew Saw or Chip N’ Saw) at Saratoga or
  within the bark beetle area.
Opportunity Zone:
Forest Biomass Energy Technology Demonstration Center
• The USDA and Department of Energy have a wide variety of programs that
  support scaling up and demonstrating new technologies, especially in the
  area of biofuels.
• The large volume of biomass from the beetle killed trees will only be
  available for the next 10 years, so large permanent commercial-scaled
  facilities are not feasible unless they would use a wide variety of biomass
  from urban wood waste streams.
• Options to build demonstration scale technology that could benefit from
  operating full time for 3-6 years could use a significant amount of the
  forest biomass, and gain useful insights about reliability, cost and
  operations.
• This concept has been implemented in Tennessee for switchgrass, and the
  concept could be replicated in Colorado at a community that would like to
  sponsor a site that is near the bark beetle epidemic area.
• The C2B2 Biofuels cooperative effort among the Universities and NREL
  could possibly provide a partnership to help move this forward. It could
  take 3-5 years to make this idea a reality, and it would not use large
  amount of biomass.
Railroad Access to Facilities
                                                Gray area identifies
                                                all insect infestation.
                 Wyoming                        Forests inside the
                                                oval are impacted by
                                                bark beetle.




                                            Colorado




 Existing and potential new users showing railroad access
Recommendations to Support Biomass
Utilization Along the Value Chain
                                                                                                 Commodity          Value Added
                                                                                                  Product             Product

       Harvest                  Chip                Transport                  Sort


                                                                                                         Bioenergy




  Transparency of         Include chip           Transportation           Options/needs for      Develop businesses that use blue-
  planned treatments      processing/            subsidy                  sort yards/storage     stained lumber to produce value-
  (Interactive CROP)      landings needs in                               and handling           added product near the mill- eg
                          treatment layout       Loan/grant Programs                             trusses, sheds, millwork, pallets, etc.
  Use all Contracting                            to upgrade hauling       Sort Yard- training
                          Loan/Grant                                      and business options   Develop local network of facilities that
  options including                              equipment
                          Programs to help                                workshop               use pellets delivered in bulk to by-pass
  Stewardship or
                          businesses upgrade     Focused analysis of                             commodity bag market.
  Service for different
                          equipment              log transport/ chip vs
  sized businesses                                                                               Alternative value-added products using
                                                 chip and transport
                          Chip processing and                                                    pellets made locally- eg erosion
  Loan/Grant                                     (technical assistance
                          handling training in                                                   waddles, landscape mats, pet bedding
  Programs to help                               workshop)
                          logger training
  businesses upgrade                                                                             Matching incentives with projects
                          (clean chips for
  equipment                                                                                      Maintain a viable sawlog supply using
                          energy)
  Logger training and                                                                            bark beetle material that is within the
  certification at                                                                               first two years of mortality
  Community Colleges
Western Forestry Leadership Coalition
We work as a Coalition to address critical resources issues across ownerships
   and jurisdictions. We assist family forest owners, rural and state fire
 organizations, and community forestry groups; improving forest health,
  encouraging land conservation, and stimulating community economic
                                  recovery.
                        http://www.wflccenter.org/

                      US Forest Service Web sites:
                Biomass www.fs.fed.us/woodybiomass/
                  Climate Change www.fs.fed.us/ccrc/
                Interagency Woody Biomass information:
              www.forestsandrangelands.gov/woody_biomass



               mpattonmallory@fs.fed.us
                    (970) 295-5947
                                                                           23

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Cfri Energy From Bark Beetle October 21 2010

  • 1. Harvesting Energy- Options and Challenges from the Bark Beetle Epidemic Marcia Patton-Mallory, PhD Bioenergy and Climate Change Specialist US Forest Service/Western Forestry Leadership Coalition Presentation at: Colorado Forest Restoration Institute Workshop Economic Sustainability and Ecological Compatibility: Where is the room to move? Walden, CO October 21, 2010 1
  • 2. Major Topics: • Forest biomass as a feedstock for bioenergy • Opportunities and challenges for energy feedstocks from forests impacted by bark beetle • The local situation in CO and WY 2
  • 3. Forestry: The Opportunity and Potential Feedstock Uses Conversion Fuels: - Forest Residues - Manufacturing − Ethanol - Hazardous Fuel - Co-firing − Other Liquid Fuels Forest Treatments - Combustion − Hydrogen - Short Rotation - Gasification Woody Crops - Hydrolysis Electricity and Heat - Wood Waste - Digestion Biobased Products - Conventional - Pyrolysis – Composites - Mill Waste & - Extraction – Specialty Products Residues - Separation – New Products – Chemicals 3 – Traditional Products
  • 4. Forest Management and Biomass • Large volumes of biomass • Fire risks • Declining forest health • Declining infrastructure • Industry decline • Offshore investments and imports • Worker (capacity) shortage • Reduced investments • Markets and barriers • Cyclic booms and busts • No markets • Higher costs • Very distributed resource 4
  • 5. Dynamics of Bark Beetle Eruption 5 Raffa et al 2008. Bioscience
  • 6. Carbon Cycle and Forestry OFRI and The Foresty Association
  • 7. Bark Beetle- Guiding Principles • Meet resource management and public safety objectives • Potential to use existing infrastructure for quicker response (energy and forest products) • Sustainability – Economic (short time frame- 10 years) – Environmental (short term and longer term) – Social (meet renewable energy goals, innovation and learning) • Partnerships 7
  • 8. Zones of Agreement • Priority on public safety and critical infrastructure protection – Trees falling on roads, trails, in recreation areas, in transmission corridors, and in wildland urban interface • Watershed protection and fire break harvesting on the broader landscape was not an area of broad agreement • Removing trees to facilitate regeneration was not an area of broad agreement 8
  • 9. Biomass Supply Table 9. Total available volume over a 10 year period– Hazard Tree Only (Level 2 Road is High Clearance Road) National Forest State and Private National Forests Hazard Abatement Timber 10 Year Total Program General With Without General With Without Lodgepole Forest Level 2 Level 2 State Private Forest Level 2 Level 2 Pine Estimation Roads Roads Estimation Roads Roads Million Cubic 328 561 425 58 16 65 467 700 564 Feet Million 3.9 6.7 5.1 0.7 0.2 0.8 5.6 8.4 6.8 OD Tons Less than 10 percent of the dead lodgepole pine in the epidemic area (four National Forests in northern CO and southern WY)
  • 10. Cost Factors per OD ton for Forest Biomass Delivery Cost Factors per OD ton for Forest Biomass Delivery $45 $40.70 $40 $38.00 $35 $30 $26.70 $25 $20 $15.70 $15 $11.00 $10.30 $10 $5 $0 Biomass Logging Biomass Logging in Chipping Hauling 50 miles Hauling 100 miles Hauling 150 miles along Roads WUI
  • 11. Existing Facilities Gray area identifies Wyoming all insect infestation. Forests inside the oval are impacted by bark beetle. Colorado Existing larger wood processing facilities, chips/sort yards and wood heating
  • 12. Opportunities and Challenges Opportunity Challenge • Harvesting along roads, • Priority material is most recreation sites, degraded and has lowest transmission and wildland- options for higher value urban interface products • New pellet mills in the area • Existing forest products of the beetle kill, but infrastructure has major current sawmills are a long commodity market hauling distance challenges • Fuel switching at existing • Short duration pulse of facilities - eg. bridge material limits new large technologies at power capital investments plants 12
  • 13. Incentives State Federal • Strong RPS in Colorado • Dedicated biomass power • CO law requires utilities to vs co-firing and Production switch fuels to meet Tax Credits emission reduction goals • Transportation of 2017-2022 feedstocks (Biomass Crop • No RPS in WY Assistance Program) final • CO Carbon Fund rules not released • State Facilities- no specific • Federal Grants and Loan goals or incentives Guarantees (rural areas) • Renewable Biomass Definition- excludes federal 13 land
  • 14. Broader Interests • Meeting renewable energy goals for government, community and businesses – Federal campus and facility (including military) – College Campus President’s Carbon Neutrality goals • Smaller scale fuels conversion that goes beyond the bark beetle epidemic: – Campus heating – combined heat and power 14
  • 15. Opportunity Zone: Co-firing with Coal • Given the length of time much of the material has already been dead, the rate at which treatments can be implemented, and the lack of sufficient primary processing infrastructure (sawmills or veneer mills) it is unlikely that much if any of this material can be sold for sawlogs. • Co-firing of coal fired power plants or industrial/institutional combined heat and power systems hold the potential to dispose of large amounts this material but the costs could be high. • The potentially available material could provide raw material to co- fire 5 coal power plants the size of the one at Hayden, Colorado for 11 to 17 years. • Depending on the haul distance and the source of the raw material the subsidy required to co-fire one of these plants could range from $1.8 million to $7.2 million per year.
  • 16. Potential Heat and Power Opportunities Gray area identifies Wyoming all insect infestation. Forests inside the oval are impacted by bark beetle. Colorado
  • 17. 550000 400,000 Larger Scale Biomass 350,000 Heat/CHP/Co-firing/Power 300,000 250,000 Wood Chips GT /Year 200,000 150,000 120000 100000 100,000 67200 50,000 40000 10000 11000 16000 0 Heat/Cool Co-firing Prison- Heat/cool District Co-firing Sawmill- Biomass campus- with coal- Carson City- campus- U Heating- with coal- CHP Power- 45 Chadron 108 MW CHP of ID Prince of 456 MW MWe Whales Hayden
  • 18. Opportunity Zone: Campus Heating • Major colleges and universities in Colorado and Wyoming have signed onto American College and University President’s Climate Commitment (ACUPCC) which states: – “Within two years of signing this document, develop an institutional action plan for becoming climate neutral” • Military campuses and federal campuses that have district heating that may be viable opportunities. The Denver Federal Center, Fort Carson Army Base and Air Force Academy (Colorado Springs), and Warren Air Force Base (Cheyenne) are closest to the bark beetle area. • State Prison campuses such as those at Rawlins, Canyon City and Buena Vista may be viable options where they already have district heating. • The comprehensive state boiler studies should help identify these opportunities. • Converting to renewable energy sources at federal facilities also helps agencies achieve the goals of the President’s Executive Order 13423, Strengthening Federal Environmental, Energy, and Transportation Management.
  • 19. Opportunity Zone: value-added beyond commodities • Experts in business development and wood utilization, working in the beetle killed area, could develop a comprehensive market analysis for value added products that can use blue stained wood and wood pellets (beyond pellet fuel) • The area of value-added products and diversification of products streams has the highest potential to maintain existing sawmill and pellet manufacturing capacity. • Business enterprises that also use other residues (such as recycled plastic) and that are located near rail transportation should be considered. • Explore options for locating a demonstration portable sawmill (such as Hew Saw or Chip N’ Saw) at Saratoga or within the bark beetle area.
  • 20. Opportunity Zone: Forest Biomass Energy Technology Demonstration Center • The USDA and Department of Energy have a wide variety of programs that support scaling up and demonstrating new technologies, especially in the area of biofuels. • The large volume of biomass from the beetle killed trees will only be available for the next 10 years, so large permanent commercial-scaled facilities are not feasible unless they would use a wide variety of biomass from urban wood waste streams. • Options to build demonstration scale technology that could benefit from operating full time for 3-6 years could use a significant amount of the forest biomass, and gain useful insights about reliability, cost and operations. • This concept has been implemented in Tennessee for switchgrass, and the concept could be replicated in Colorado at a community that would like to sponsor a site that is near the bark beetle epidemic area. • The C2B2 Biofuels cooperative effort among the Universities and NREL could possibly provide a partnership to help move this forward. It could take 3-5 years to make this idea a reality, and it would not use large amount of biomass.
  • 21. Railroad Access to Facilities Gray area identifies all insect infestation. Wyoming Forests inside the oval are impacted by bark beetle. Colorado Existing and potential new users showing railroad access
  • 22. Recommendations to Support Biomass Utilization Along the Value Chain Commodity Value Added Product Product Harvest Chip Transport Sort Bioenergy Transparency of Include chip Transportation Options/needs for Develop businesses that use blue- planned treatments processing/ subsidy sort yards/storage stained lumber to produce value- (Interactive CROP) landings needs in and handling added product near the mill- eg treatment layout Loan/grant Programs trusses, sheds, millwork, pallets, etc. Use all Contracting to upgrade hauling Sort Yard- training Loan/Grant and business options Develop local network of facilities that options including equipment Programs to help workshop use pellets delivered in bulk to by-pass Stewardship or businesses upgrade Focused analysis of commodity bag market. Service for different equipment log transport/ chip vs sized businesses Alternative value-added products using chip and transport Chip processing and pellets made locally- eg erosion Loan/Grant (technical assistance handling training in waddles, landscape mats, pet bedding Programs to help workshop) logger training businesses upgrade Matching incentives with projects (clean chips for equipment Maintain a viable sawlog supply using energy) Logger training and bark beetle material that is within the certification at first two years of mortality Community Colleges
  • 23. Western Forestry Leadership Coalition We work as a Coalition to address critical resources issues across ownerships and jurisdictions. We assist family forest owners, rural and state fire organizations, and community forestry groups; improving forest health, encouraging land conservation, and stimulating community economic recovery. http://www.wflccenter.org/ US Forest Service Web sites: Biomass www.fs.fed.us/woodybiomass/ Climate Change www.fs.fed.us/ccrc/ Interagency Woody Biomass information: www.forestsandrangelands.gov/woody_biomass mpattonmallory@fs.fed.us (970) 295-5947 23