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DJM Foodprocessing:
- 2. Introduction DJM • Officein Elburg, the Netherlands • Global agency network • 35 years experience in food processing • In house engineering & production • Team of 20 professionals • Application know-how
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- 4. We produce machinesthat enable you to produce your products in the best way, Standard or tailor-made How does that look? Philosofy DJM
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- 6. • Hamburgers • Schnitzels •Cutlets • Meat balls • Meat sticks • Scotch eggs • Chicken Nuggets • Chicken fingers • 3D minichicken breasts • Fish Fingers • Fish cakes • Fish filé • Scampi • Crab sticks • Filled fish sticks • Cheese sticks • Mozarella sticks • String cheese • Cheese balls • Cheese slices • Butter portions • Butter forms • Fried cheese forms • Noodles portions • Ball rollers • Croquette rollers • Snack cutters • Equipment for traditional dutch snacks • Sauce depositors • Depositing systems • Packaging lines • Veggie burger • Falafel • Potato croquettes • Potato sticks • Potato balls • Onion rings • Onion baghi • Spring rolls • Filled gnocci • Filled egg rolls Markets & applications DJM
- 7. DJM – Applications Modularsetup with DJM Vacuum stuffer Or your own stuffer
- 8. Pressure dividing system- DJM - PDS Competitor DJM forming
- 9. DJM – System- Coextrusion® Module with DJM vacuumstuffer and flattener
- 10. Diafragm– System -Coextrusion
- 11. DJM – System- Coextrusion® Coex – Products
- 12. DJM – System- Coextrusion® Coex – Products
- 13. DJM – System- Coextrusion Coex – ideas “meat in meat”
- 14. DJM – System- Coextrusion Coex – ideas “meat in meat”
- 15. DJM – System- Coextrusion Coex – Products
- 16. DJM – System- Coextrusion Mini scotch Egg
- 17. Stuffed meat wholeegg wrapped in meat DJM – Scotch Egg®
- 18. Whole Egg DJM –Scotch Egg Application®
- 19. DJM – System- Coextrusion Meat with something inside
- 20. DJM – Applications- Coextrusion® Meat with something inside
- 21. • New crunchymicrowaveable/oven heated snack • Important is weight consistency, small product weights and high quality products • Other coex machine suppliers couldn’t fulfill the customer needs, not even after months of trying. • DJM proved within 2 weeks what they promised. DJM – Applications - Coextrusion Filled snack produkt
- 22. Whole Egg (UK) DJM– Applications - Coextrusion
- 23. • Capacity: upto 2.500 kg/hr • Weight accuracy: +/- 1 gram • Servo controlled • Wide weight range • Wide size range DF50 – DF90 • Wide viscosity range (filling/outer mass) • Consistent “wall” thickness • Low maintenance costs • Accessible for cleaning • Modulair set-up DJM – Applications - Coextrusion USP
- 24. DJM – Vacform® LowPressure Plate Former
- 25. DJM – Vacform–Pressure Dividing System-
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- 28. texture Yield (plus 4-7%for breakfast patties) Advantages Vacform 1:
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- 30. • Forming attachmentfor hamburgers, schnitzels, nuggets, veggie burgers etc. • Accurate weight control, minimal smearing and water use • Low pressure excellent product texture • Servo-driven: no hydraulic, no pneumatic Vacform VF series:
- 31. • Flexible separatestuffer + attachment • Exact portion - weight control (by stuffer) • Portions vacumised by stuffer, no air pockets left in the patties • Low shear gentle pumping: no damage to the product • Original meat structure will be maintained, because of soft flow. No damage by screws, pistons or high pressure Product benefits Vacform 2:
- 32. • Knock-out: • Highspeed linear knockout cups by electronic magnetic drive (servo controlled) • Heated cups for clean and waterless operation • If needed programable water usage. • No noise • No compressed air/hydraulics • 2D + 2,5D • Paper interleaver (optional) Product benefits Vacform 3:
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- 35. Products made onour Extruderk
- 36. Products made onour Extruder®
- 37. Products made onour Extruder
- 38. Extruder all kindsof shapes
- 39. DJM – Applications– 3D Extruder®
- 40. • Flexible productionsystem (stuffer + attachment) • Exact portion control (by stuffer) • Very accurate weights (weight control) • Portions vacumised by stuffer, so no air pockets left in the products • No damage on the product, because of soft flow / gentle pumping • Original meat structure will be maintained, because of soft flow. No damage by screws, pistons or high pressure Product benefits Extruder (1):
- 41. • No wateruse (except of small products) • Optional possible cutting • Wire cutting • Ultra sonic cutting • Heated knife • Various sizes and shapes possible, easy change-over • Easy cleaning • Multiple rows (2-30) • Capacity: upto 200 strokes/minute Product benefits extruder (2):
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- 45. DJM – System– Diafragm
- 46. • Industrial capacity:up to 150 strokes/min • High weight accuracy: +/- 1 gram • High efficiency • Servo controlled: forming stability/possibilities • Wide weight range: DF25 – DF70 • Low maintenance costs • Accessible for cleaning DJM – Applications – Diaphragm unit
- 47. Cutting Diafragm DJM ––Diafragma
- 49. DJM – Applications– PBB®
- 50. DJM – Applications– PBB
- 51. • Industrial capacity:up to 200 strokes/min • Low maintenance costs • High weight accuracy: +/- 1 gram • Accessible for cleaning DJM – Applications – PBB
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- 53. DJM Machines: No Air NoWater No Noise No Oil The End