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DIVERSITY AND CONTROL
OF SPOILAGE FUNGI IN
DAIRY PRODUCTS
Fungi
Yeast Mold
Estimated that 5% - 10% of the world’s food
production is lost due to fungal deterioration
Introduction
Dairy
Product are
less
susceptible to
fungal
spoilage
Heat treated milk
Keep in refrigerator
Fermented products
Acidic pH
Penicilium spp.
Aspergillus spp.
Undesirable Species
Visible growth of
fungus at product
surface
Off odour and flavors
Visible changes in
colour and texture
Mycotoxins
Sources of Fungal
Contamination
The Stable and
milking parlor
environment
Teat surface
Airborne Fungi
Cheese Rind
Contaminated
surface, equipment,
or ingredients
Packaging
Materials
Customer’s improper
handling and care
Prevention
and Control
of Fungal
Spoilage in
Dairy Product
Preventive and control method used in dairy products
Preventive Methods
Good Manufacturing and
Distribution Practice
Two essential points:
i. Selecting good quality raw materials and monitoring the
manufacturing process to prevent cross contamination
ii. Avoid or retard microbial growth
This code relies on the use of GHP, HACCP and other
Prerequisite Programs (Total Quality Management, TQM)
Preventive Methods
Air Filtration and Decontamination
System
 Effective air-filtration system to reduce spore counts into the air
where the product is vulnerable.
 Carefully examine the direction of the air flows and the location of
outlets.
 Control of air pressurization to prevent air flow from dirtiest to
cleanest zones
 Cleanroom technology
 Air decontamination
 Example: Alcohol, aldehydes, chlorine based agents.
 Combination of disinfectants
Control Methods
Inactivation Treatment
Temperature Control
Modified Atmosphere
Packaging(MAP)
Chemical Preservatives
• Heat Treatment
• High Pressure Treatment
• Pulsed Electric Field
Inactivation Treatment
Inactivation Treatment
 Thermization
 Pasteurization
 UHT sterilization
Heat Treatment
But,
Fungal species:
Byssochlamys spectabilis, N.
fischeri,H. avellanea,Talaromyces
bacillisporus
 Inactivate yeast cell and mold spores
 Extend product shelf life
 No significant changes in protein and lipid
structure to the products
High Pressure Treatments
Meets consumer’s expectations for more “natural” and less
heavily processes food products
Pulsed Electric Fields
Efficient non-thermal food processing
technique using short, high voltage pulses
Used for microbial inactivation
include yeast and mold
Temperature Control
Low Temperature
Minimize the growth in raw
milk until processing and to
extend the shelf life of non-
sterile dairy food.
Beside storage temperature,
The spoiler initial population and the time required to form
thallus on the products surface will also determine the fungi
spoilage susceptibility
Physchrotrophic
fungi have the
ability to growth at
refrigerated
temperature
Modified Atmosphere Packaging
Replacement of air by a defined gas mixture
Control fungal spoilage and extend dairy food shelf life
 Inhibit partially the
growth of strict aerobic
fungi
 Slow down facultative
anaerobes growth
Lowering Oxygen Level
Example:
Increasing CO2 Level
 Antimicrobial Effect
 Inhibit fungal growth
 Decrease in pH. Why?
Picture show the Experimental Set Up for MAP
Preservatives include weak organic acids (sorbic acid, benzoic acid) and
salts (potassium sorbate, sodium benzoate)
Sorbic and Benzoic acid have an optimal inhibitory activity at pH 4.5-5.5
Chemical Preservatives
Once inside the cell, the acid will dissociate and release
charged anions and protons
Anions and protons accumulation into the cell is responsible
for intracellular pH decrease and may cause membrane
disruption which finally lead to cell death.
The uncharged, undissociated acid form can diffuse freely across the
cytoplasmic membrane and enter into the cell
Fermentation
The oldest preservation methods
Microbial groups involved in dairy product manufacturing
may suppress or retard the growth of spoilage fungi
Biopreservation
Stability
Compatibility
Antimicrobial
Activity
Spoilage
Potential
Effectivity
Safety
Lactic Acid
Bacteria
Shelf-life
Stater
Culture
Antimicrobial
Activity
Qualified
Presumption Of
Safety(QPS)
status
Absence of
Biogenic Amino
Acid Production
Recognised
as Safe
(GRAS)
Improvement
of Nutritional
Properties
Main Properties expected from
Antifungal LAB and PAB
Antifungal activity
No modification of Organoleptic
Properties
No impact on Starter Culture’s
functionalities
An activity at the lowest possible
inoculum to reduce the cost
associated with their use
An easy propagation at high
populations and resistance to
lyophilisation or freezing
Antifungal Bioprotective Cultures
 Commercially Produced Antifungal Bioprotective
Cultures are:
• HoldbacYM-B (DuPont Danisco)(mixed culture of
Lactobacillus rhamnosus and Propionibacterium
freudenreichii sub sp. shermanii)
• FreshQ® series (Dupont)(single L. rhamnosus
culture)
• BefreshTMAF (Handary)(mixture of Lactobacillus
paracasei and P. freudenreichii sub sp. shermanii)
Screening For Antifungal
Strains
• Culture of Lactobacillus species in Man, Rogosa, and
Sharpe (MRS) media to detect antifungal activities
(154 starins) against R. mucilaginosa and to a lower
extent against Aspergillus tamari, Candida krusei, and
K. marxianus.
• Plate raw milk samples on semi-selective media for
LAB to develop an antifungal isolate collection, and
using the agar-overlay method to systematically
screen colonies for their antifungal activity against
four spoilage fungi.
Antifungal Activities Against Fungi
 Bacterial species that have shown the antifungal acivity:
• Lactobacillus
(L. plantarum, L. casei, L. paracasei, L. brevis)
• Propionibacterium,
• P. freudenreichii
• Lactococcus
• Pediococcus
• Weissella
• Leuconostoc
 Target fungal species:
• Penicillium, Candida, Kluyveromyces, Rhodotorula spp.,
Debaryomyces hansenii and Yarrowia lipolytica
To a smaller extent, most
frequently cited genera
Major
Species
Factors That Affecting the
Antifungal Activity
Intrinsic factors:
• Medium composition in terms of macro- and micronutrients
• pH
• aw
• Eh
• Food structure
Extrinsic factors:
• Temperature
• Composition of the surrounding atmosphere
• Humidity
Antifungal Activity Test
The antifungal activity of Lactobacillus paracasei in
chemically defined medium and in yoghurt against P.
solitum and Penicillium sp.
The antifungal activity of three mixed
cultures of Lactobacillus paracasei
subsp. paracasei SM20, SM29, or SM63
and Propionibacterium jensenii SM11,
against Candida pulcherrima, C.
magnoliae, C. parapsilosis, and
Zygosaccharomyces bailii in yoghurt and
on cheese surfaces.
The antifungal activity of Lactobacillus
harbinensis KV931Np against six fungal targets
in yoghurt
Aunsbjerg Method
Schwenninger and Meile
Method
Delavenne Method
Testing of efficiency in real products using challenge and
durability-tests and against one or several fungal targets.
Fermentates
• Fermentates, which are fermented dairy ingredients
produced from milk, containing antifungal metabolites.
• MicroGARD (DuPont Danisco) and DuraFresh (Kerry)
are two currently available commercial fermentates
• The use of this fermentate in cottage cheese partially
inhibited K. marxianus and P. expansum and thus
extended its shelf-life. It may also be used in sour
cream, yoghurt, and dairy desserts.
Review
1. What is fungi?
2. Sources of contamination
3. Preventive and Control of Spoilage in Dairy Products
 Inactivation Treatments
 Temperature Controls
 MAP
 Chemical Preservatives
 Fermentation
4. Bioprotective Cultures
Diversity and Controls of Spoilage Fungi in Dairy Products

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Diversity and Controls of Spoilage Fungi in Dairy Products

  • 1. DIVERSITY AND CONTROL OF SPOILAGE FUNGI IN DAIRY PRODUCTS
  • 2. Fungi Yeast Mold Estimated that 5% - 10% of the world’s food production is lost due to fungal deterioration Introduction
  • 3. Dairy Product are less susceptible to fungal spoilage Heat treated milk Keep in refrigerator Fermented products Acidic pH
  • 4.
  • 5. Penicilium spp. Aspergillus spp. Undesirable Species Visible growth of fungus at product surface Off odour and flavors Visible changes in colour and texture Mycotoxins
  • 6. Sources of Fungal Contamination The Stable and milking parlor environment Teat surface Airborne Fungi Cheese Rind Contaminated surface, equipment, or ingredients Packaging Materials Customer’s improper handling and care
  • 8. Preventive and control method used in dairy products
  • 9. Preventive Methods Good Manufacturing and Distribution Practice Two essential points: i. Selecting good quality raw materials and monitoring the manufacturing process to prevent cross contamination ii. Avoid or retard microbial growth This code relies on the use of GHP, HACCP and other Prerequisite Programs (Total Quality Management, TQM)
  • 10. Preventive Methods Air Filtration and Decontamination System  Effective air-filtration system to reduce spore counts into the air where the product is vulnerable.  Carefully examine the direction of the air flows and the location of outlets.  Control of air pressurization to prevent air flow from dirtiest to cleanest zones  Cleanroom technology  Air decontamination  Example: Alcohol, aldehydes, chlorine based agents.  Combination of disinfectants
  • 11. Control Methods Inactivation Treatment Temperature Control Modified Atmosphere Packaging(MAP) Chemical Preservatives
  • 12. • Heat Treatment • High Pressure Treatment • Pulsed Electric Field Inactivation Treatment
  • 13. Inactivation Treatment  Thermization  Pasteurization  UHT sterilization Heat Treatment But, Fungal species: Byssochlamys spectabilis, N. fischeri,H. avellanea,Talaromyces bacillisporus
  • 14.  Inactivate yeast cell and mold spores  Extend product shelf life  No significant changes in protein and lipid structure to the products High Pressure Treatments Meets consumer’s expectations for more “natural” and less heavily processes food products
  • 15. Pulsed Electric Fields Efficient non-thermal food processing technique using short, high voltage pulses Used for microbial inactivation include yeast and mold
  • 16. Temperature Control Low Temperature Minimize the growth in raw milk until processing and to extend the shelf life of non- sterile dairy food. Beside storage temperature, The spoiler initial population and the time required to form thallus on the products surface will also determine the fungi spoilage susceptibility Physchrotrophic fungi have the ability to growth at refrigerated temperature
  • 17. Modified Atmosphere Packaging Replacement of air by a defined gas mixture Control fungal spoilage and extend dairy food shelf life  Inhibit partially the growth of strict aerobic fungi  Slow down facultative anaerobes growth Lowering Oxygen Level Example: Increasing CO2 Level  Antimicrobial Effect  Inhibit fungal growth  Decrease in pH. Why?
  • 18. Picture show the Experimental Set Up for MAP
  • 19. Preservatives include weak organic acids (sorbic acid, benzoic acid) and salts (potassium sorbate, sodium benzoate) Sorbic and Benzoic acid have an optimal inhibitory activity at pH 4.5-5.5 Chemical Preservatives
  • 20. Once inside the cell, the acid will dissociate and release charged anions and protons Anions and protons accumulation into the cell is responsible for intracellular pH decrease and may cause membrane disruption which finally lead to cell death. The uncharged, undissociated acid form can diffuse freely across the cytoplasmic membrane and enter into the cell
  • 21. Fermentation The oldest preservation methods Microbial groups involved in dairy product manufacturing may suppress or retard the growth of spoilage fungi
  • 23. Lactic Acid Bacteria Shelf-life Stater Culture Antimicrobial Activity Qualified Presumption Of Safety(QPS) status Absence of Biogenic Amino Acid Production Recognised as Safe (GRAS) Improvement of Nutritional Properties
  • 24. Main Properties expected from Antifungal LAB and PAB Antifungal activity No modification of Organoleptic Properties No impact on Starter Culture’s functionalities An activity at the lowest possible inoculum to reduce the cost associated with their use An easy propagation at high populations and resistance to lyophilisation or freezing
  • 25. Antifungal Bioprotective Cultures  Commercially Produced Antifungal Bioprotective Cultures are: • HoldbacYM-B (DuPont Danisco)(mixed culture of Lactobacillus rhamnosus and Propionibacterium freudenreichii sub sp. shermanii) • FreshQ® series (Dupont)(single L. rhamnosus culture) • BefreshTMAF (Handary)(mixture of Lactobacillus paracasei and P. freudenreichii sub sp. shermanii)
  • 26. Screening For Antifungal Strains • Culture of Lactobacillus species in Man, Rogosa, and Sharpe (MRS) media to detect antifungal activities (154 starins) against R. mucilaginosa and to a lower extent against Aspergillus tamari, Candida krusei, and K. marxianus. • Plate raw milk samples on semi-selective media for LAB to develop an antifungal isolate collection, and using the agar-overlay method to systematically screen colonies for their antifungal activity against four spoilage fungi.
  • 27. Antifungal Activities Against Fungi  Bacterial species that have shown the antifungal acivity: • Lactobacillus (L. plantarum, L. casei, L. paracasei, L. brevis) • Propionibacterium, • P. freudenreichii • Lactococcus • Pediococcus • Weissella • Leuconostoc  Target fungal species: • Penicillium, Candida, Kluyveromyces, Rhodotorula spp., Debaryomyces hansenii and Yarrowia lipolytica To a smaller extent, most frequently cited genera Major Species
  • 28. Factors That Affecting the Antifungal Activity Intrinsic factors: • Medium composition in terms of macro- and micronutrients • pH • aw • Eh • Food structure Extrinsic factors: • Temperature • Composition of the surrounding atmosphere • Humidity
  • 29. Antifungal Activity Test The antifungal activity of Lactobacillus paracasei in chemically defined medium and in yoghurt against P. solitum and Penicillium sp. The antifungal activity of three mixed cultures of Lactobacillus paracasei subsp. paracasei SM20, SM29, or SM63 and Propionibacterium jensenii SM11, against Candida pulcherrima, C. magnoliae, C. parapsilosis, and Zygosaccharomyces bailii in yoghurt and on cheese surfaces. The antifungal activity of Lactobacillus harbinensis KV931Np against six fungal targets in yoghurt Aunsbjerg Method Schwenninger and Meile Method Delavenne Method Testing of efficiency in real products using challenge and durability-tests and against one or several fungal targets.
  • 30. Fermentates • Fermentates, which are fermented dairy ingredients produced from milk, containing antifungal metabolites. • MicroGARD (DuPont Danisco) and DuraFresh (Kerry) are two currently available commercial fermentates • The use of this fermentate in cottage cheese partially inhibited K. marxianus and P. expansum and thus extended its shelf-life. It may also be used in sour cream, yoghurt, and dairy desserts.
  • 31. Review 1. What is fungi? 2. Sources of contamination 3. Preventive and Control of Spoilage in Dairy Products  Inactivation Treatments  Temperature Controls  MAP  Chemical Preservatives  Fermentation 4. Bioprotective Cultures