WMS implementation in ALBATROS
                                       Warehouse, audited by KIA 5 stars

                       COMPANY         Albatros Logistics Ltd. is part of the interna-   Warehouse specifics
          Albatros Logistics s.r.o.    tional logistics company Albatros Logistics       2000 pallet positions
                                       Service GmbH based in Vienna.                     Area of 3000m2
                          SECTOR
                     Automotive        Its business is specialized in automotive         Warehouse type
                                       and electronics sectors. Its main focus is        High Rack system
                     CHALLENGE         transportation in/out of Europe and Asia          4 docs/gates
Implement a WMS within 6 weeks         countries and warehouse management.               10 warehouse operators
  upon customer`s requirements                                                           2 shift leaders
   and its client SEJONG Slovakia      Company is building a net of warehouses           2 shift operation
                              s.r.o.   in the central Europe. The first basic step is
                                       to offer outsource warehousing solution for
           PREVIOUS SOLUTION           SEJONG Slovakia, exhaust manufacturer for         Project scope and implementation
              startup warehouse        KIA Slovakia.                                     Project was to design and implement hard-
                                                                                         ware structure of IT including wireless cove-
                      SOFTWARE          Entering                                         rage of the warehouse, rack labeling and
          ADempiere ERP/WMS            Concept was to design Warehouse processes         information systems.
                  JEDOX/PALO BI        to implement WMS (Warehouse Manage-
           UNITECH Jobgen Plus         ment System) for Warehouse’s operations           Stages
                                       management taking into account the speci-         • Analyze/Plan
MULTIMAGE customer since 2012          fication of the orderer and SEJONG Slovakia,      • Run basic WMS (3weeks)
                                       its main customer.                                • Prototype, Testing (1 month)
                                                                                         • Users` training
                                       Within the quality policy, the customer is        • Prepare for 5* audit
                                       being audited by KIA 5* which is quality          • 5* audit
                                       guarantee of company KIA Slovakia. He is          • Active customer support
                                       obliged to keep all internal and external/        • Remote users support
                                       outsourced processes on top level.
                                                                                         Future
                                       Choosing the supplier                             • To reach new businesses in Czech Republic
                                       Albatros Logistics Ltd. picked multiple sup-      and Korea
                                       pliers that were presenting their ideas. They     • To install LCD boards for displaying inbo-
                                       selected MULTIMAGE Ltd. based on criteria         und/outbound (current status)
                                       set by SEJONG                                     • To implement further WMS solutions in
                                                                                         other sector
                                       Basic internal processes of the customer
                                       The subject of storage is material needed for
                                       exhausts manufacturing assembled in Korea
                                       and then shipped to Slovakia for further
                                       processing. The material is packed into pre-
                                       destined trollyes exported to assembly lines
                                       and then processed during manufacturing
                                       process. The final products – exhausts are
                                       delivered JIT to KIA company.


                           page 1      MORE INFORMATIONS: tel.: +421 2 5443 0000, info@multimageweb.com, www.multimageweb.com
GOALS                                  Design of WMS solution

• 	 Quick data entry/automated         WMS Layout
  reporting                            Warehouse is divided into logical units             Packing/Exporting material
• Labour force costs decrease          (arThe warehouse is divided into logical            Pallets removed from rack system are, based
• 	 Material flow monitoring           units (areas, sections). The smallest unit is lo-   on types, properly repacked into trolleys and
• 	 Re-/packing to trolleys entering   cation. The rack system is divided by weight        scanned (labels are printed). The pallets are
  the assembly process                 into zones: Normal Storage, Open Pallets,           then moved to Staging Zone. The unpacked
• 	 Production batches - lots moni-    and Damaged Parts.                                  material is moved back to Open Pallets zone.
  toring
• Warehouse usage optimization         Material flow: Inbound to High Rack, High           Technological partners
                                       Rack to Working Center to Standing to Deliv-        • Design and installation of rack system
                                       ery and Open Pallets.                               company KARDEX-STOW
                                                                                           • Scannery – company Bartech s.r.o.
                                       Inbound                                             • ADempiere Mexiko – company e-Evolution
                                       Inbound pre-alerts are received via e-mail          ( Victor Perez )
                                       and imported into WMS through simple
                                       Excel. The pre-alerts are processed in WMS
                                       when LOTs (batches) as well as handling
                                       units are generated for storage alerts.

                                       Receipt and put-away works upon defined
                                       Inbound strategy. WMS suggests locations
ABOUT MULTIMAGE                        for pallet placing taking into account the
Products offered by MULTIMAGE          material type, dimensions and weight.
match the customer`s needs of          Pallets are then placed to corresponding
various business areas and of var      locations upon put-away lists.
ous company sizes. The company
was established in 2004 and offer      Outbound
professional services based on         Outbound alerts are created on the daily
open-source platform. Its pro          basis and imported into WMS.
ucts are highly customizable,
which enables customers to get         Export orders are transformed into ware-
the highest added value possible.      house’s orders. Shift-leader releases so called
ADempiere Community Edition is         picklists for warehousemen to pick correct
available as an On-site or Cloud       material for orders. Picking is being done
solution.                              upon manual picklists or by Unitech scan-
                                       ners.
Contact
MULTIMAGE s.r.o.                       Picking strategy
Železničiarska 9                       Picking is done via FIFO methodology. Sys-
811 04 Bratislava                      tem picks by material category whole pallets
Ooffice:                               or only certain amount. It is prioritized to
MULTIMAGE s.r.o.                       pick first from Open Pellets and then from          ALBATROS LOGISTICS s.r.o.
Ivánska cesta 30/B                     High Rack.                                          ulica SNP 811/168
821 04 Bratislava                                                                          013 24 Strečno
Contact person: Norbert Bede                                                               Contact person for visits:
tel.: +421 918 493 428                                                                     Mr. Yongkyo Jeong, english speaking
E-mail: info@multimageweb.com                                                              tel.: +42-(0)676-9463 013




                            page 2     MORE INFORMATIONS: tel.: +421 2 5443 0000, info@multimageweb.com, www.multimageweb.com

Case Study WMS Albatros English

  • 1.
    WMS implementation inALBATROS Warehouse, audited by KIA 5 stars COMPANY Albatros Logistics Ltd. is part of the interna- Warehouse specifics Albatros Logistics s.r.o. tional logistics company Albatros Logistics 2000 pallet positions Service GmbH based in Vienna. Area of 3000m2 SECTOR Automotive Its business is specialized in automotive Warehouse type and electronics sectors. Its main focus is High Rack system CHALLENGE transportation in/out of Europe and Asia 4 docs/gates Implement a WMS within 6 weeks countries and warehouse management. 10 warehouse operators upon customer`s requirements 2 shift leaders and its client SEJONG Slovakia Company is building a net of warehouses 2 shift operation s.r.o. in the central Europe. The first basic step is to offer outsource warehousing solution for PREVIOUS SOLUTION SEJONG Slovakia, exhaust manufacturer for Project scope and implementation startup warehouse KIA Slovakia. Project was to design and implement hard- ware structure of IT including wireless cove- SOFTWARE Entering rage of the warehouse, rack labeling and ADempiere ERP/WMS Concept was to design Warehouse processes information systems. JEDOX/PALO BI to implement WMS (Warehouse Manage- UNITECH Jobgen Plus ment System) for Warehouse’s operations Stages management taking into account the speci- • Analyze/Plan MULTIMAGE customer since 2012 fication of the orderer and SEJONG Slovakia, • Run basic WMS (3weeks) its main customer. • Prototype, Testing (1 month) • Users` training Within the quality policy, the customer is • Prepare for 5* audit being audited by KIA 5* which is quality • 5* audit guarantee of company KIA Slovakia. He is • Active customer support obliged to keep all internal and external/ • Remote users support outsourced processes on top level. Future Choosing the supplier • To reach new businesses in Czech Republic Albatros Logistics Ltd. picked multiple sup- and Korea pliers that were presenting their ideas. They • To install LCD boards for displaying inbo- selected MULTIMAGE Ltd. based on criteria und/outbound (current status) set by SEJONG • To implement further WMS solutions in other sector Basic internal processes of the customer The subject of storage is material needed for exhausts manufacturing assembled in Korea and then shipped to Slovakia for further processing. The material is packed into pre- destined trollyes exported to assembly lines and then processed during manufacturing process. The final products – exhausts are delivered JIT to KIA company. page 1 MORE INFORMATIONS: tel.: +421 2 5443 0000, info@multimageweb.com, www.multimageweb.com
  • 2.
    GOALS Design of WMS solution • Quick data entry/automated WMS Layout reporting Warehouse is divided into logical units Packing/Exporting material • Labour force costs decrease (arThe warehouse is divided into logical Pallets removed from rack system are, based • Material flow monitoring units (areas, sections). The smallest unit is lo- on types, properly repacked into trolleys and • Re-/packing to trolleys entering cation. The rack system is divided by weight scanned (labels are printed). The pallets are the assembly process into zones: Normal Storage, Open Pallets, then moved to Staging Zone. The unpacked • Production batches - lots moni- and Damaged Parts. material is moved back to Open Pallets zone. toring • Warehouse usage optimization Material flow: Inbound to High Rack, High Technological partners Rack to Working Center to Standing to Deliv- • Design and installation of rack system ery and Open Pallets. company KARDEX-STOW • Scannery – company Bartech s.r.o. Inbound • ADempiere Mexiko – company e-Evolution Inbound pre-alerts are received via e-mail ( Victor Perez ) and imported into WMS through simple Excel. The pre-alerts are processed in WMS when LOTs (batches) as well as handling units are generated for storage alerts. Receipt and put-away works upon defined Inbound strategy. WMS suggests locations ABOUT MULTIMAGE for pallet placing taking into account the Products offered by MULTIMAGE material type, dimensions and weight. match the customer`s needs of Pallets are then placed to corresponding various business areas and of var locations upon put-away lists. ous company sizes. The company was established in 2004 and offer Outbound professional services based on Outbound alerts are created on the daily open-source platform. Its pro basis and imported into WMS. ucts are highly customizable, which enables customers to get Export orders are transformed into ware- the highest added value possible. house’s orders. Shift-leader releases so called ADempiere Community Edition is picklists for warehousemen to pick correct available as an On-site or Cloud material for orders. Picking is being done solution. upon manual picklists or by Unitech scan- ners. Contact MULTIMAGE s.r.o. Picking strategy Železničiarska 9 Picking is done via FIFO methodology. Sys- 811 04 Bratislava tem picks by material category whole pallets Ooffice: or only certain amount. It is prioritized to MULTIMAGE s.r.o. pick first from Open Pellets and then from ALBATROS LOGISTICS s.r.o. Ivánska cesta 30/B High Rack. ulica SNP 811/168 821 04 Bratislava 013 24 Strečno Contact person: Norbert Bede Contact person for visits: tel.: +421 918 493 428 Mr. Yongkyo Jeong, english speaking E-mail: info@multimageweb.com tel.: +42-(0)676-9463 013 page 2 MORE INFORMATIONS: tel.: +421 2 5443 0000, info@multimageweb.com, www.multimageweb.com