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Developing New Products and Processing
 Methods to Increase Use of Cereals and
               Legumes



    B. Maziya-Dixon and P. Muoki


            International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
von Grebner K., Fritschel H., Nestorova B., Olofinbiyi O., Pandya-Lorch R., Yohannes Y., 2008. Global Hunger Index. The Challenge of
Hunger 2008. Welthungerhilfe, IFPRI, CONCERN. Bonn, Washington D.C., Dublin. Available online under
                                                International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
http://www.ifpri.org/pubs/cp/ghi08.pdf
178 million children Under 5 suffer from
                stunting




Prevalence of
  Stunting




                       LANCET SERIES 2008
                       International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
90% of all stunted children live in just 36
Countries




    LANCET SERIES 2008
        International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Complementary   • Complementary foods are mainly
foods             produced from cereals and tuber crops

                • Functional and nutritional quality
                  inadequate-----high viscosity, low protein
                  content, and low starch digestibility

                • Use of legumes to improve nutritional
                  quality



                International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Soybean


 Soybean has a high nutritional value
  (protein and energy)

 However, it cannot be consumed like
  other common legumes available to
  farmers---it needs prior processing

 Main reasons of processing is to reduce
  antinutritional factors such as trypsin
  inhibitors



International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional         Soybean oil
composition           – 61% polyunsaturated and 24%
                        monosaturated fat
                      – Contains no cholesterol

                             Polyunsaturated fats in the diet
                              shown to lower cholesterol levels

                             Rich in the essential polyunsaturated
                              fatty acids
                              linoleic and linolenic (precursors to
                              hormones)

              International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional    Soy protein
composition
                      – Higher in protein content than other
                        legumes and many animal products

                      – Quality of the protein is highly notable
                        and approaches the quality of meat and
                        milk

                      – Defatted soy flours are about 86%
                        protein and are low in moisture




              International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional         Soy fiber
composition           – Contains both soluble and insoluble
                        fiber

                            – Soluble fiber may help lower
                              cholesterol and control blood sugar

                            – Insoluble fiber increases stool bulk,
                              may prevent colon cancer, and can
                              help relieve symptoms of several
                              digestive disorders

              International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Soy’s nutritional    Poor nutrition increases the risk and
value for people      progression of disease. In turn, disease
with HIV/AIDS         exacerbates malnutrition.

                     Protein requirements of HIV-infected persons
                      jump to 50-100% higher than for uninfected
                      persons.

                     Soy protein and adequate calories can help to
                      prevent body from wasting, which is often
                      associated with HIV/AIDS.

                     Soy plays a role in nutritional maintenance, an
                      essential feature of optimal effectiveness of
                      medicine while helping to minimize nutrition-
                      related side effects.
                        International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional content of a serving of soybean products

Food Product          Calories Protein CHO Fat Measure
Mature Soybeans       149      14.3    8.5 7.7 1/2 cup (86 g)
  (yellow), cooked
Soybeans, green       127                   11.1                10.0              5.8           1/2 cup (90 g)
Soy flour, defatted   82                    11.8                9.6               0.3           1/4 cup (45 g)
Soymilk               100                   7.0                 8.0               4.0           1 cup (245 g)




                      International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Product Development




International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional and Functional Properties of
            Extruded Cassava-Soybean Flour
            Composites


Objective         • Develop a complementary food
                    through extrusion cooking as option
                    to minimize viscosity and increase
                    starch digestibility of cooked
                    porridges.




                  International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Nutritional and Functional Properties of
             Extruded Cassava-Soybean Flour Composites

 Cassava flour –fresh roots harvested at 9-11 months after
  planting, peeling, grating, and sun-dried
       -Hydrogen cyanide (5 0.8 ppm) Bradbury, 2009 method
       used

 Soy flour –sourced commercially and was toasted
      Trypsin Inhibitor activity (1.6 0.3) (Kakade et al ., 1969
      and AACC method 22-40)

 Soya oil – sourced commercially.


                      International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Apparent viscosity of cassava/soybean
                                                           porridges measured at 40C     Conventionally
                                               100                                                                                  cooked fullfat

                                                                                                                                    Conventionally
Extrusion                                                                                                                           cooked

                   Apparent viscosity (pa.s)
                                                10                                                                                  defatted
cooking                                                                                                                             conventionally
                                                                                                                                    cooked
reduced the                                                                                                                         cassava
                                                 1                                                                                  extrusion cooked
viscosity of the                                      1                  10                    100                  1000            cassaa

porridges.                                                                                                                          Extrusion cooked
                                                                                                                                    defatted
                                                0.1

                                                                                                                                    extrusion
                                                                                                                                    cooked fullfat
                                               0.01
                                                                                                                                    composite
                                                                       Shear rate (1/s)                                             Reference
                                                                                                                                    (25% soilids)
                                                 International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Starch Digestibility

                                                                                                                A-C Conventionally
                       Starch digestibility as a function of                                                    cooked cassava,
                                incubation time                                                                 defatted composite and
                                                                                                                full fat composite
                 100                                                                                            respectively
                  90
                                                                                                                D-F Extrusion cooked
% Total starch




                  80
 Hydrolysed




                  70                                                                                            cassava, defatted and
                  60                                                                                            full-fat composite
                  50                                                                                            respectively
                  40
                  30
                                                                                                                G-White Bread
                  20
                                                                                                                H- commercial baby
                  10
                                                                                                                cereal
                   0
                       0          50                     100                  150                  200
                                                                                                                I-K Raw cassava,
                                                Time (Min)                                                      defatted and full-fat
                                                                                                                composite respectively
                   A         B         C            D            E            F            G
                   H         I         J            K
                                           International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Consumer acceptability of a food product from maize
           produced using extrusion cooking


 Four different products were formulated using the following
  ratios:
  1. Maize:soy:plantain (60:30:10)
  2. Maize:soy:plantain (65:25:10)
  3. Maize:soy:plantain (70:25:5)
  4. Maize:soy:plantain (75:20:5)
  5. Maize:soy:plantain (70:30:0)
  6. Maize


                    International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Mean scores of sensory attributes of maize-based
                   fortified extruded food products

   Product      Color        Consistency Odor                                  Taste                    Overall
                                                                                                        acceptability
   1            4.1a         3.8a                     3.4a                     3.1ab                    3.4ab

   2            3.7a         2.8bc                    3.0ab                    3.7a                     3.3ab

   3            4.2a         4.0a                     3.1ab                    3.6ab                    3.5a

   4            3.8a         2.3c                     3.2ab                    3.7a                     3.5a

   5            3.7a         3.6ab                    3.5a                     3.7a                     3.9a

   6            2.6b         3.3ab                    2.6b                     2.8b                     2.7b

Mean scores with same superscripts in a column are not significantly different (P <
0.05); 6= Tuwo (control)
                             International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Capacity building and technology dissemination



Training of
Trainers




                 International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Scaling up of change team-Technical persons


                                                                                                                 c
             a
                                                           b




 Total Number of farmers trained in Mozambique =2,032; Female=1380; Male =652

Photos: a-c follow up training conducted nurses from Lioma health clinic, community
health workers trained in Ruace, CLUSA extension staff respectively.
                             International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Impact of soybean         Sample size and data collection
utilization on the
nutritional status of            – 14 villages randomly selected from intervention
children 0-5 yr of age             zone and 4 from counterfactuals

                                 – 486 children (326 intervention zone and 160
                                   counterfactuals)

                                 – Intervention zone had 181 boys and 145 girls;
                                   counterfactuals had 84 boys and 76 girls

                                 – Data collection: pre-tested questionnaire; focus
                                   group discussions; and anthropometry (weight,
                                   age, and height)

                         International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Impact of soybean utilization on the nutritional status
              of children 0-5 yr of age


 Most of the children [in the PROSAB NGS and SGS] were
  normal; did not suffer from stunting, underweight, and wasting.



 There was no incidence of severe malnutrition



 In the counterfactuals girls [0-12 months] suffered from low
  WFA, a manifestation of stunting and wasting, an indication of
  both acute and chronic malnutrition.


                       International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Impact of soybean utilization on the nutritional status
              of children 0-5 yr of age


 Also girls [0-12 months] in the counterfactuals NGS were short
  for their age (stunted) indicating chronic malnutrition.



 Overall, boys had better nutritional status than girls

 In general, children from the PROSAB intervention zones had
  better nutritional status compared to those from counterfactuals.




                        International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Industrial soybean    A total of 24 companies in Nigeria were
quality                sampled and grouped into 2 sectors
requirements           namely: food and feed.

                      A structured questionnaire was used:
                       demographic, raw materials and products
                       produced, raw material procurement,
                       product quality control/assurance, required
                       raw quality characteristics, production
                       capacity, and problems encountered in
                       using soybean and possible solutions.


                     International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Industrial soybean quality requirements


 53% of the surveyed companies were in the food sector and 47% in
  feed sector

 The main raw material is soy grain and the main secondary
  products are soy oil and soy cake.



 Most of the companies listed unavailability of soybean as a major
  constraint to utilizing soybean.




                       International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
Desired grain      Seed color
quality            Moisture content
characteristics    Physical appearance
                   Dry matter content
                   Uniform grain size
                   Low impurity
                   Low antinutritional factors (trypsin
                    inhibiter)
                   Protein especially amino acids
                   High oil content


                  International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
THANK YOU




International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org

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Developing New Products and Processing Methods to Increase Use of Cereals and Legumes

  • 1. Developing New Products and Processing Methods to Increase Use of Cereals and Legumes B. Maziya-Dixon and P. Muoki International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 2. von Grebner K., Fritschel H., Nestorova B., Olofinbiyi O., Pandya-Lorch R., Yohannes Y., 2008. Global Hunger Index. The Challenge of Hunger 2008. Welthungerhilfe, IFPRI, CONCERN. Bonn, Washington D.C., Dublin. Available online under International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org http://www.ifpri.org/pubs/cp/ghi08.pdf
  • 3. 178 million children Under 5 suffer from stunting Prevalence of Stunting LANCET SERIES 2008 International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 4. 90% of all stunted children live in just 36 Countries LANCET SERIES 2008 International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 5. Complementary • Complementary foods are mainly foods produced from cereals and tuber crops • Functional and nutritional quality inadequate-----high viscosity, low protein content, and low starch digestibility • Use of legumes to improve nutritional quality International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 6. Soybean  Soybean has a high nutritional value (protein and energy)  However, it cannot be consumed like other common legumes available to farmers---it needs prior processing  Main reasons of processing is to reduce antinutritional factors such as trypsin inhibitors International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 7. Nutritional  Soybean oil composition – 61% polyunsaturated and 24% monosaturated fat – Contains no cholesterol  Polyunsaturated fats in the diet shown to lower cholesterol levels  Rich in the essential polyunsaturated fatty acids linoleic and linolenic (precursors to hormones) International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 8. Nutritional  Soy protein composition – Higher in protein content than other legumes and many animal products – Quality of the protein is highly notable and approaches the quality of meat and milk – Defatted soy flours are about 86% protein and are low in moisture International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 9. Nutritional  Soy fiber composition – Contains both soluble and insoluble fiber – Soluble fiber may help lower cholesterol and control blood sugar – Insoluble fiber increases stool bulk, may prevent colon cancer, and can help relieve symptoms of several digestive disorders International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 10. Soy’s nutritional  Poor nutrition increases the risk and value for people progression of disease. In turn, disease with HIV/AIDS exacerbates malnutrition.  Protein requirements of HIV-infected persons jump to 50-100% higher than for uninfected persons.  Soy protein and adequate calories can help to prevent body from wasting, which is often associated with HIV/AIDS.  Soy plays a role in nutritional maintenance, an essential feature of optimal effectiveness of medicine while helping to minimize nutrition- related side effects. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 11. Nutritional content of a serving of soybean products Food Product Calories Protein CHO Fat Measure Mature Soybeans 149 14.3 8.5 7.7 1/2 cup (86 g) (yellow), cooked Soybeans, green 127 11.1 10.0 5.8 1/2 cup (90 g) Soy flour, defatted 82 11.8 9.6 0.3 1/4 cup (45 g) Soymilk 100 7.0 8.0 4.0 1 cup (245 g) International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 12. Product Development International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 13. Nutritional and Functional Properties of Extruded Cassava-Soybean Flour Composites Objective • Develop a complementary food through extrusion cooking as option to minimize viscosity and increase starch digestibility of cooked porridges. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 14. Nutritional and Functional Properties of Extruded Cassava-Soybean Flour Composites  Cassava flour –fresh roots harvested at 9-11 months after planting, peeling, grating, and sun-dried -Hydrogen cyanide (5 0.8 ppm) Bradbury, 2009 method used  Soy flour –sourced commercially and was toasted Trypsin Inhibitor activity (1.6 0.3) (Kakade et al ., 1969 and AACC method 22-40)  Soya oil – sourced commercially. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 15. Apparent viscosity of cassava/soybean porridges measured at 40C Conventionally 100 cooked fullfat Conventionally Extrusion cooked Apparent viscosity (pa.s) 10 defatted cooking conventionally cooked reduced the cassava 1 extrusion cooked viscosity of the 1 10 100 1000 cassaa porridges. Extrusion cooked defatted 0.1 extrusion cooked fullfat 0.01 composite Shear rate (1/s) Reference (25% soilids) International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 16. Starch Digestibility A-C Conventionally Starch digestibility as a function of cooked cassava, incubation time defatted composite and full fat composite 100 respectively 90 D-F Extrusion cooked % Total starch 80 Hydrolysed 70 cassava, defatted and 60 full-fat composite 50 respectively 40 30 G-White Bread 20 H- commercial baby 10 cereal 0 0 50 100 150 200 I-K Raw cassava, Time (Min) defatted and full-fat composite respectively A B C D E F G H I J K International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 17. Consumer acceptability of a food product from maize produced using extrusion cooking  Four different products were formulated using the following ratios: 1. Maize:soy:plantain (60:30:10) 2. Maize:soy:plantain (65:25:10) 3. Maize:soy:plantain (70:25:5) 4. Maize:soy:plantain (75:20:5) 5. Maize:soy:plantain (70:30:0) 6. Maize International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 18. Mean scores of sensory attributes of maize-based fortified extruded food products Product Color Consistency Odor Taste Overall acceptability 1 4.1a 3.8a 3.4a 3.1ab 3.4ab 2 3.7a 2.8bc 3.0ab 3.7a 3.3ab 3 4.2a 4.0a 3.1ab 3.6ab 3.5a 4 3.8a 2.3c 3.2ab 3.7a 3.5a 5 3.7a 3.6ab 3.5a 3.7a 3.9a 6 2.6b 3.3ab 2.6b 2.8b 2.7b Mean scores with same superscripts in a column are not significantly different (P < 0.05); 6= Tuwo (control) International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 19. Capacity building and technology dissemination Training of Trainers International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 20. Scaling up of change team-Technical persons c a b Total Number of farmers trained in Mozambique =2,032; Female=1380; Male =652 Photos: a-c follow up training conducted nurses from Lioma health clinic, community health workers trained in Ruace, CLUSA extension staff respectively. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 21. Impact of soybean  Sample size and data collection utilization on the nutritional status of – 14 villages randomly selected from intervention children 0-5 yr of age zone and 4 from counterfactuals – 486 children (326 intervention zone and 160 counterfactuals) – Intervention zone had 181 boys and 145 girls; counterfactuals had 84 boys and 76 girls – Data collection: pre-tested questionnaire; focus group discussions; and anthropometry (weight, age, and height) International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 22. Impact of soybean utilization on the nutritional status of children 0-5 yr of age  Most of the children [in the PROSAB NGS and SGS] were normal; did not suffer from stunting, underweight, and wasting.  There was no incidence of severe malnutrition  In the counterfactuals girls [0-12 months] suffered from low WFA, a manifestation of stunting and wasting, an indication of both acute and chronic malnutrition. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 23. Impact of soybean utilization on the nutritional status of children 0-5 yr of age  Also girls [0-12 months] in the counterfactuals NGS were short for their age (stunted) indicating chronic malnutrition.  Overall, boys had better nutritional status than girls  In general, children from the PROSAB intervention zones had better nutritional status compared to those from counterfactuals. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 24. Industrial soybean  A total of 24 companies in Nigeria were quality sampled and grouped into 2 sectors requirements namely: food and feed.  A structured questionnaire was used: demographic, raw materials and products produced, raw material procurement, product quality control/assurance, required raw quality characteristics, production capacity, and problems encountered in using soybean and possible solutions. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 25. Industrial soybean quality requirements  53% of the surveyed companies were in the food sector and 47% in feed sector  The main raw material is soy grain and the main secondary products are soy oil and soy cake.  Most of the companies listed unavailability of soybean as a major constraint to utilizing soybean. International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 26. Desired grain  Seed color quality  Moisture content characteristics  Physical appearance  Dry matter content  Uniform grain size  Low impurity  Low antinutritional factors (trypsin inhibiter)  Protein especially amino acids  High oil content International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org
  • 27. THANK YOU International Institute of Tropical Agriculture – Institut international d’agriculture tropicale – www.iita.org